1. DL manuals
  2. ABL
  3. Battery Charger
  4. 3W2205
  5. Installation Manual

ABL 3W2205 Installation Manual

Manual is about: Wallbox eMH3

Summary of 3W2205

  • Page 1

    Version: emh3-2016-10-28-im article no. 0301592 installation manual wallbox emh3.

  • Page 2

    Ii contact manufacturer abl sursum bayerische elektrozubehör gmbh & co. Kg albert-büttner-straße 11 91207 lauf / pegnitz germany phone +49 (0) 9123 188-0 fax +49 (0) 9123 188-188 web www.Abl.De mail info@abl.De customer support phone +49 (0) 9123 188-600 email emobility.Support@abl.De.

  • Page 3: Contents

    Iii contents contact ii important information 1 preface 1 about this manual 1 safety notices in this manual 2 safety notices on the device 2 general safety information 3 general product information 4 notes regarding installation 4 preparations, installation and taking into operation 6 introducing th...

  • Page 4

    Iv appendix 23 technical specifications 23 scale drawings and dimensions 25 contact chart type 1/type 2 27 guidelines & norms 27 ce certification and compliance declaration 28 glossary & definitions 28 trademarks 28 intellectual property & copyright 29 disposal advice 29.

  • Page 5: Important Information

    Important information 1 important information preface this manual describes the mechanical and electrical installation of the abl wallbox. The working steps described in this manual must only be carried out by qualified spe- cialist personnel (mechanical installation) and qualified specialist electr...

  • Page 6

    Important information 2 safety notices in this manual in particular, the warnings and safety measures in this manual that are marked as fol- lows must be adhered to. The symbols carry the following meanings: danger! Sections marked with this symbol draw attention to electrical voltages that represen...

  • Page 7

    Important information 3 general safety information please pay attention to the following points: • read this manual carefully. • heed all warnings. • follow all instructions. • the wallbox must be installed, connected and approved for operation according to local rules and regulations by a qualified...

  • Page 8

    Important information 4 general product information the abl wallboxes described here represent the current state of technology and com- ply with all current technical safety requirements, guidelines and standards. The safety notices in this manual serve to ensure the proper and safe installation as ...

  • Page 9

    Important information 5 • at all times comply with local safety regulations for the country in which you operate the wallbox. • for proper operation, the power supply for the wallbox must be protected in the domestic power supply with a suitable mcb. • to disconnect the wallbox completely from the e...

  • Page 10

    Preparations, installation and taking into operation 6 preparations, installation and taking into operation introducing the product the abl wallbox is entirely manufactured in germany and at all times complies with the regulations and norms for the charging of electric vehicles applicable throughout...

  • Page 11

    Preparations, installation and taking into operation 7 identifying your model variant the abl wallbox is available in a range of model variants that are mechanically and electrically tailored to different usage patterns. When you open the housing cover for installation, you will find behind it on th...

  • Page 12

    Preparations, installation and taking into operation 8 model number grid connection model variant 3w2214 230 / 400 v 50 hz 32 a twin charging station with two integrated charg- ing sockets according to iec 62196-2 type 2 with locking mechanisms for separately avail- able charging cables (type 2 to t...

  • Page 13

    Preparations, installation and taking into operation 9 • a parking spot must also be planned for in front of the wallbox so that the vehicle can at all times be reached with the integrated or with an external charging cable. • the recommended installation height is 120 to 140 cm from the floor to th...

  • Page 14

    Preparations, installation and taking into operation 10 • depending on the desired rated power, the installation of the wallbox may need to be registered with and/or approved by the local electricity grid operator. Please consult the local regulations of your electricity grid operator. • cable dimen...

  • Page 15

    Preparations, installation and taking into operation 11 danger! Always observe the 5 golden rules of electrical installation: 1. Cut off all voltage sources 2. Secure all cut-off devices 3. Verify absence of voltage 4. Ground and short-circuit 5. Cover or bar access to adjacent components under volt...

  • Page 16

    Preparations, installation and taking into operation 12 5. Fix the mounting plate in position with a screwdriver (tx40 bit) and the wafer head screws (8 x 60) included. Please note: in case the power supply enters from the rear, you must first thread the cable through the opening in the connection a...

  • Page 17

    Preparations, installation and taking into operation 13 9. The wallbox includes three custom sealing membranes for the openings in the lower part of the wallbox: insert these and cut a slit into the large seal- ing membrane: now insert the supply cable through this opening. 10. Hang the wallbox onto...

  • Page 18

    Preparations, installation and taking into operation 14 the power supply for the single model variants 3w2205, 3w2207 and 3w2209 as well as the twin model variants 3w2214 and 3w2217 is connected as follows: designation connection coding current-carrying conductor phase 1 l1 current-carrying conducto...

  • Page 19

    Preparations, installation and taking into operation 15 power supply designation connection coding for 1 and 2 respectively current-carrying conductor phase 1 l1 current-carrying conductor phase 2 l2 current-carrying conductor phase 3 l3 neutral n protective earth pe please note: if desired, all emh...

  • Page 20

    Preparations, installation and taking into operation 16 allow access to the charging procedure for a defined user group, you must first acti- vate the rfid module via a software tool. This process can be activated during initial installation or any time after that by a qualified specialist. The soft...

  • Page 21

    Error detection and solutions 17 error detection and solutions should a malfunction occur during operation of the abl wallbox, this is shown by the indicator leds on the lower part of the housing cover as an error code. To indicate op- erating states and errors, the leds on the charging unit may ......

  • Page 22

    Error detection and solutions 18 please note: should the power supply be faulty, please take the wallbox out of operation (see “taking the product out of and back into operation” on page 22) and contact abl technical support. Error codes and solutions to represent certain errors, the charging unit l...

  • Page 23

    Error detection and solutions 19 there is possibly an electrical fault in the charging system of the vehicle. Do not charge the vehicle and immediately contact a qualified specialist repairer. In addition, always consider the notices provided in the operating manual of the vehicle. 200 ms 200 ms 200...

  • Page 24

    Error detection and solutions 20 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms description error f8: a short circuit has been detected between the pilot contact cp and the pro- tective earth pe or the com- munication interface of the vehicle is faulty. The green led flashes t...

  • Page 25

    Error detection and solutions 21 if the error repeats or persists, the wallbox must be cooled and/or shaded more ef- fectively at the installation site. Should the error persist, please contact the specialist electrical contractor who has performed the installation to have the error resolved. Please...

  • Page 26

    Error detection and solutions 22 taking the product out of and back into operation if required, you can take your abl wallbox out of operation. To take the wallbox out of operation, please proceed as follows: 1. Switch off the internal rccb(s) (connection to the electricity grid is interrupted). 2. ...

  • Page 27: Appendix

    Appendix 23 appendix technical specifications model variant 3w2205 3w2207 3w2209 compliance iec 61851-1 / 61439-7 grid connection direct connection to residual current circuit breaker (rccb) pe: feed-through terminal block, max. 5 x 10 mm² rated voltage 230 / 400 v rated current 32 a, 3-phase rated ...

  • Page 28

    Appendix 24 model variant 3w2214 3w2217 3w4401 compliance iec 61851-1 / 61439-7 grid connection direct connection to residual current circuit breaker (rccb) pe: feed-through terminal block, max. 5 x 10 mm² for two supply cables of max. 5 x 10 mm² each rated voltage 230 / 400 v rated current 32 a, 3-...

  • Page 29

    Appendix 25 scale drawings and dimensions the abl wallbox is delivered fully assembled and quality checked. All measurements in the following elevations are in mm. Mounting plate and wallbox wallbox 3w2205 200 254 83 477,9 32 376,4 400 189 492.

  • Page 30

    Appendix 26 wallboxes 3w2207 and 3w2209 wallboxes 3w2214, 3w2217 and 3w4401 194 400 492 134 194 400 492 134.

  • Page 31

    Appendix 27 contact chart type 1/type 2 guidelines & norms the abl wallbox complies with the following standards and protection ratings: general guidelines guideline description 2014/30/eu emc guideline 2011/65/eu rohs 2 guideline 2012/19/eu weee guideline 2014/35/eu low voltage directive elektrog e...

  • Page 32

    Appendix 28 classes of protection & degrees of protection class of protection / degree of protection description the device complies with iec protection class 1 ip 54 degree of protection of the device: protection against touch, dust in harmful quantities and protection from splashing wa- ter ce cer...

  • Page 33

    Appendix 29 all trademarks, trading names or company names marked here as such are or may be trademarks or registered trademarks of their respective owners. All rights not explicitly granted here are reserved. The absence of explicit identification of trademarks used in this manual must not lead to ...

  • Page 34

    Albert-büttner-straße 11 d-91207 lauf / pegnitz ph.: +49 (0) 9123 188-0 fax: +49 (0) 9123 188-188 info@abl.De www.Abl.De abl sursum bayerische elektrozubehör gmbh & co. Kg made in germany.