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ABLE Ultima OPIR-5 Installation & Maintenance Instructions Manual

Manual is about: Infrared Open Path Detector for Hydrocarbon Gas Applications

Summary of Ultima OPIR-5

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    The information and technical data disclosed in this document may be used and disseminated only for the purposes and to the extent specifically authorized in writing by msa. Instruction manual 06-14 msa reserves the right to change published specifications and designs without prior notice. Manopir5 ...

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    Ultima opir-5 detector i this page intentionally left blank.

  • Page 4: Table of Contents

    Ultima opir-5 detector ii table of contents ultima® opir-5 .......................................................................................................................... I infrared open path detector for hydrocarbon gas applications ............... I quick start guide ......................

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    Ultima opir-5 detector iii 4.4 setup “se” ............................................................................................................................... 21 4.4.1 setup options sheet .................................................................................................. 23...

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    Ultima opir-5 detector iv 7.3.1 spare parts ................................................................................................................. 36 7.3.2 accessories ................................................................................................................ 36 7.4 e...

  • Page 7: Table of Figures

    Ultima opir-5 detector v table of figures figure 1: ultima opir-5 detector ................................................................................................................ 1 figure 2: indoor gas cloud ......................................................................................

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    Ultima opir-5 detector vi quick start guide system mounting the ultima opir-5 detectors are shipped with either mounting assembly shown below. After the mounting location has been established, mount the support arm/base. Attach a pan-tilt assembly to each unit. Apply lithium grease on each taper joi...

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    Ultima opir-5 detector vii conduit sealing each conduit run from a hazardous to a non-hazardous location should be sealed so that gas or flames cannot pass from one electrical installation to another through the conduit system. A conduit seal must also be installed within 18 inches of the source and...

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    Ultima opir-5 detector viii terminal connections to make the wiring connections to the ultima opir-5 detector, loosen the retaining screw on the cover of each unit using the supplied hex wrench and unscrew the rear cover. All output connections are made inside the housing (see figures on following p...

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    Ultima opir-5 detector ix receiver wiring terminal locations 9 10 11 12 13 14 15 16 +24v com 0- 20 ma l com 0-2 0ma p com rst com 8 mod1- modbus1- modbus2- mod2- 17 7 mod1+ modbus1+ modbus2+ mod2+ 18 normally de- energized normally energized normally energized normally de- energized 6 a2 alarm no al...

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    Ultima opir-5 detector x terminal block operation to connect wiring to the terminal block, insert a screwdriver into the orange tab and press down, opening the terminal (see figure below). Insert the wire into the terminal and release the orange tab, clamping the wire in the terminal. Check the clam...

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    Ultima opir-5 detector xi startup before applying power to the system for the first time, all wiring connections should be checked and the housing cover securely fastened. Display sequence on power up display duration (s) 0 0 0 1 8.8.8. (test all segments) 2 blank 3 software revision letter 2 su (st...

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    Ultima opir-5 detector xii alignment/adjustment ensure that there is no significant amount of background gas when the unit is setting the zero value, as this will alter the ultima opir-5 detector performance. If there is gas present, try setting-up the ultima opir-5 detector on a breezy day, as this...

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    Ultima opir-5 detector xiii out and return to run mode. If this occurs, reapply the magnet and return to alignment mode. 4. At the receiver, lightly tighten the front fine adjust screw until it bottoms out against the internal tilt lever. Slowly make a small turn to tighten the screw and lower the f...

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    Ultima opir-5 detector 1 1.0 introduction 1.1 protection for life msa’s mission is to benefit society by providing solutions through industry leading safety products, services, and systems that save lives and protect capital resources from the dangers of hazardous flames, gases, and vapors. This man...

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    Ultima opir-5 detector 2 1.2 features and benefits the advantageous features and benefits of the ultima opir-5 detector include:  performance certified: only open path detector to meet multiple agency performance requirements on both the lel•meter and ppm•meter scales.  single detection beam: elim...

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    Ultima opir-5 detector 3 1.4 system integrity verification commissioning safety systems before power up, verify wiring, terminal connections and stability of mounting for all integral safety equipment including, but not limited to:  power supplies  control modules  field detection devices  signa...

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    Ultima opir-5 detector 4 2.0 product description 2.1 general description the ultima opir-5 detector is a hydrocarbon gas detector (figure 1). The system consists of a source and a receiver. Both units are calibrated at the factory and need no further alignment. The operation of the ultima opir-5 det...

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    Ultima opir-5 detector 5 no wind concentrations in the ppm•meter range (highly sensitive to low levels of hydrocarbons) and the lel•meter range (large hazardous levels of hydrocarbons). The ultima opir-5 detector display is auto-ranging. In general, an open path monitor can give similar responses to...

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    Ultima opir-5 detector 6 2.1.4 typical system gas cloud measurements example readings of methane gas clouds by the standard ultima opir-5 detector are: size of gas cloud ultima opir-5 display 50 ppm x 2 meters 100 ppm•meter 25 ppm x 4 meters 100 ppm•meter 10 ppm x 10 meters 100 ppm•meter 100 ppm x 5...

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    Ultima opir-5 detector 7 in normal operation, the microprocessor program constantly monitors the two infrared wavelengths and performs mathematical operations on this information in conjunction with values obtained during the factory calibration process. The microprocessor derives output information...

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    Ultima opir-5 detector 8 3.0 installation 3.1 receipt of equipment original shipping containers should be kept for future shipping or storage needs. Shipping container contents should be carefully removed and checked against the packing list. If any damage has occurred or there is any discrepancy in...

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    Ultima opir-5 detector 9 3.3 system mounting the ultima opir-5 detectors are shipped with either mounting assembly shown in figure 4. After the mounting location has been established, mount the support arm/base. Attach a pan- tilt assembly to each unit. Apply lithium grease on each taper joint befor...

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    Ultima opir-5 detector 10 3.4 installation 1. If necessary, remove the pan-tilt assembly from the arm. To do so, unscrew the 24 mm nut from the bottom of the pan-tilt. Remove the lock washer and flat washer. Put the washers and the nut in a secure place. 2. Put the source or the receiver unit on a w...

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    Ultima opir-5 detector 11 figure 6: ultima opir-5 source with attenuator (p/n 329113-1) attenuator p/n 329113-1 must be installed on the source when the path length is 5 to 30 meters. Bend the three tabs on the attenuator if necessary so that they firmly engage the inside diameter of the source nose...

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    Ultima opir-5 detector 12 figure 7: source wiring figure 8: receiver wiring.

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    Ultima opir-5 detector 13 table 3: receiver wiring terminal locations 9 10 11 12 13 14 15 16 +24v com 0- 20 ma l com 0-2 0ma p com rst com 8 mod1- modbus1- modbus2- mod2- 17 7 mod1+ modbus1+ modbus2+ mod2+ 18 normally de- energized normally energized normally energized normally de- energized 6 a2 al...

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    Ultima opir-5 detector 14 3.6.1 terminal block operation to connect wiring to the terminal block, insert a screwdriver into the orange tab and press down, opening the terminal (see figure 9 7). Insert the wire into the terminal and release the orange tab, clamping the wire in the terminal. Check the...

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    Ultima opir-5 detector 15 note : all relay states shown with power applied. Figure 10: relay contact protection for ac/dc loads 3.7 applying power and alignment 3.7.1 start-up checklist prior to starting the system, perform the following steps:  inhibit any external devices, such as a trip amplifie...

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    Ultima opir-5 detector 16 blank 3 seconds software revision letter 2 seconds su (start up) 2 minutes 0 (gas concentration) ongoing the ultima opir-5 detector contains a heater circuit to remove condensation from the windows. The unit should be allowed to stabilize for approximately two hours before ...

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    Ultima opir-5 detector 17 5. Secure the two front mounting screws. Verify that aj is reduced by 2 or less (increase of any amount is acceptable). 6. Adjust the receiver pan for maximum aj. Slowly tighten the nut at the bottom of the pan-tilt assembly while holding the left side of the receiver. Veri...

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    Ultima opir-5 detector 18 such configuration can prove useful in installations where an intermittent light beam is considered disruptive to surrounding operations. A visible light filter blocks light in the visible portion of the electromagnetic spectrum, allowing the instrument to detect and measur...

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    Ultima opir-5 detector 19 4.0 operation the ultima opir-5 detector front panel includes an led digital display, alarm and warning leds, and displays a set of menu options that provide the user with the most flexible detector system possible. In addition to the ultima opir-5 detector menu options for...

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    Ultima opir-5 detector 20 ## rst fi se aj --- hm r hm hm bb aod m ch1 ch2 fi t rm rm t en de la nl p## m t t m m fi t t m br for add t t fi t ##.# m m t ### m m t ### m m t t m t t t ### m rm hm rm m t hold magnet remove magnet apply magnet timeout ir5500 menu legend xxx xxx static menu option flash...

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    Ultima opir-5 detector 21 4.2 menu options the ultima opir-5 detector allows the user to reset, test, and align the system as well as configure receiver outputs. To access the menu, place the magnet supplied with the ultima opir-5 detector over the msa logo on the label of the receiver for approxima...

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    Ultima opir-5 detector 22 rly – relay  password required to turn relays off: u19, ^61 al1 - alarm relay #1 (0-5,000 / 0-2,000 ppm•meter)  en or de - energized or de-energized.  la or nl - latching or non-latching.  2000 to 4500 - alarm level, increments by 500 or  800 to 1800 - alarm level, inc...

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    Ultima opir-5 detector 23 4.4.1 setup options sheet se - apply magnet when this code is showing to enter setup. Bb - apply magnet when this code is showing to alter the options for beam block 5 to 60 - select how many seconds before sending beam block fault ___________ 0 to 60 - select minutes of be...

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    Ultima opir-5 detector 24 4.5 flash input “in” apply the magnet when “in” is showing, and the unit will enter the flash input diagnostics mode. This mode allows the user to measure input flash variation for f12 troubleshooting, where “x.Xx” is flash noise, “xx.X” is flash variance, and “xxx.” is the...

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    Ultima opir-5 detector 25 0-50 flashing numeric indications - this is displayed when a concentration of test gas is at the detector in the test gas mode. Other codes that can appear on the display are fault codes, which are listed in the following section. 4.10 lel and ppm negative drift faults the ...

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    Ultima opir-5 detector 26 5.0 troubleshooting if equipment or qualified personnel required to troubleshoot are not available, it is recommended that the defective unit be returned to msa for repair. Caution: msa’s warranty will be voided if damage results from repair attempts other than routine repl...

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    Ultima opir-5 detector 27 5.1.4 f3 beam block this fault indicates that the infrared source from the source is too dim. It activates its relay after the user defined beam block timeout period is exceeded. Action – the system optical path should be checked for blockage or windows cleaned. If this con...

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    Ultima opir-5 detector 28 5.1.11 f10 reset short this fault indicates that the reset external connection is shorted to ground for more than 30 seconds. Action – remove the reset short wire from ground. 5.1.12 f11 unit overheating this fault indicates the source and/or receiver unit is over temperatu...

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    Ultima opir-5 detector 29 5.1.17 tf7 source heater this fault indicates that the heater in the source has malfunctioned. Action – the unit must be returned for repair. Note: during the f1, f5, f6, f10, f11, f15, tf7, and f0 for negative driftfaults, the unit will attempt to output an alarm if gas is...

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    Ultima opir-5 detector 30 5.2.6 receiver aj number went to 0 with no “a” on the display - apply the magnet to resume alignment (the alignment mode times out after 30 minutes). - stack a second magnet onto the first. 5.2.7 receiver displays information other than described - refer to the ultima opir-...

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    Ultima opir-5 detector 31 6.0 customer support address phone/email united states mine safety appliances co. 26776 simpatica circle lake forest, ca 92630 toll free: 1-800-msa-inst email: customer.Service@msasafety.Com table 4: msa location.

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    Ultima opir-5 detector 32 7.0 appendix 7.1 warranty msa warrants the ultima opir-5 detector to be free from defects in workmanship or material under normal use and service within two years from the date of shipment. Msa will repair or replace without charge any such equipment found to be defective d...

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    Ultima opir-5 detector 33 7.2 specifications 7.2.1 system specifications sensor type: infrared gas detected: methane or propane dual measuring range: methane light hydrocarbon unit: 0 to 5,000 ppm•m and 0 to 5 lel•m propane heavy hydrocarbon unit: 0 to 2,000 ppm•m and 0 to 1 lel•m response time: t 9...

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    Ultima opir-5 detector 34 7.2.2 electrical specification input voltage: input current: 20 to 36 vdc, 24 vdc nominal source: 0.64 a maximum at 20 vdc input voltage receiver: 0.50 a maximum at 20 vdc input voltage; less 0.04 a with relays disabled supply power: source: rated 12 watts maximum at 24 vdc...

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    Ultima opir-5 detector 35 7.2.4 environmental specification 7.2.5 approvals meets the performance requirements of fm 6325, en 60079-29-4 and iec 60079-29-4, csa, fm, atex, iecex, inmetro approved; hart registered; iec 61508 approved to sil 3, 2 or 1. Csa & fm approval: explosion-proof for class i, d...

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    Ultima opir-5 detector 36 sample calculations for analog output cable maximum load is 700 ohms. If an external device has an input impedance of 600 ohms, the cable resistance must not exceed 100 ohms, where maximum load = device load + cable resistance. For 16 awg cable with resistance of 5 ohms / 1...

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    Ultima opir-5 detector 37 7.4 engineering documentation figure 13: outline drawing.

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    Ultima opir-5 detector 38 8.0 appendix a 8.1 split-range analog output option note: this section is intended to be read and understood by a systems integration engineer. It is not necessary to understand this in order to safely use the ultima opir-5 detector. The split-range analog output option is ...

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    Ultima opir-5 detector 39 technical index 30878-2, 17 329083, 17, 36 329084, 17, 36 329084-1, 13 4-20 ma signal, 7 accuracy, 33 aj, 12, 13, 16, 17, 21, 24, 26 approvals, 35 awg, 10, 14, 36 conduit seal, 11 diameter, 34 display sequence on power up, 11, 15 drift, 25, 33 fog immunity, 33 heater, 11, 1...

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    Mine safety appliances company cranberry township, pennsylvania, usa 16066 1-800-msa-inst www.Msasafety.Com.