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Access AX600 EFI 4x4 Owner's Manual

Summary of AX600 EFI 4x4

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    Ax600 efi 4x4 400 owner’s manual.

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    P/n 72117-a40-000

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    Dear customers, thank you for purchasing ax600u 4x4 efi. This manual describes detailed instructions of correct operation, maintenance and adjustment of ax600u 4x4 efi. To ensure durable, safe and comfortable riding. In order for you to ride more safely and more comfortably, please read this manual ...

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    Important message .................................................................. 1 1. Riding precautions ..................................................................... 3 attire; check before riding ......................................................... 4 particular attention on parts t...

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    1 important message negligence of the following signs and warnings may cause serious damage and even death. Sign location (3) (2) (1) (4) (5) (6).

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    2 (1) (2) (3) (4) (5) (6).

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    3 1. Riding precautions ax600u 4x4 efi atv is a special multipurpose four-wheel motorbike with entertainment features. In this section, we will describe important notes and techniques in order for you to safely ride this atv. Please read this manual thoroughly and spend some time practicing on your ...

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    4 attire to ensure safety, the rider shall wear a safety helmet, goggles, gloves, boots and protective clothing when riding this atv. Check before riding ＊ conduct a pre-riding check in accordance with “check before riding ” in user’s manual on page 37 before riding to ensure safety and the service ...

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    5 particular attention on parts that may cause burn ＊ the exhaust pipe and the engine become very hot when or after the atv runs for a period of time. To avoid personal injury (including human and objects, etc), do not touch these parts. When the atv is parked, also note that children or passers-by ...

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    6 looking at the terrain ＊ watch your speed and control technique when you ride on excessively flat, loose and rough surface, and keep an eye on any potential hazards such as pits, water puddles, rocks, root blocks, etc to avoid the risk of an accident. ＊ when riding with poor visibility, e.G. Ridin...

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    7 making turns when you approach a turn, first slow down and smoothly turn the handlebars to the direction you are going. Also, move your gravity to the outer floor panel and tilt your upper body to the inner side of the turn, which enables your control at the turn to be smoother and safer. Going up...

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    8 going downhill note: place your gravity as backward as possible and straighten both of your arms. Keep the atv in balance and apply the rear brake to slow down your speed. Unless otherwise necessary, do not press the accelerator lever. Do not apply only the front brake to avoid the atv flipping ov...

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    9 ＊ smoking is strictly prohibited when refueling the atv. ＊ turn off your engine when refueling the atv. ＊ functionality of the atv is dependant upon its structure. Any modification without our permission may cause performance degradation and in turn affect the service life of the atv and riding sa...

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    10 2. Naming of each component (1) headlight / position light (2) right front turn signal light (3) left front turn signal light (4) front brake handle lever (5) rear brake handle lever (6) parking lever 1 2 3 4 5 6.

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    11 (7) ignition switch (8) power supplier-12v (9) foot brake (1 for 4 wheel ) (10) front brake reservoir (11) seat 8 7 9 10 11.

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    12 (12) shift stick (13) exhaust pipe (14) aux liquid bottle (15) accelerator lever (16)throttle bottom clamp (17) lcd instrument panel (18) battery/ecu/fuse box/starter relay blink relay/sound blink indicator/rely (19) accompanying tools 15 12 13 14 16 17 18 19 17.

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    13 (20) high/low beam switch startup rocker switch warning light switch turn signal light switch horn switch override (21) fuel tank cap (22) rear light / brake light (23) license plate light (24) right rear turn signal light (25) left rear turn signal light 21 20 23 25 24 22.

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    14 3. Operation of each component ignition switch off : at this position, power supply to the atv is completely cut off. The key can be removed. (the engine stops) on : at this position, power supply to the atv is connected. The key cannot be removed at this position. (the engine can be started up.)...

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    15 3. High beam indicator light: (blue light) when this light comes on, the headlight is using high beam light. 4. Temperature indicator light: (red light) when this light comes on, it means the engine temperature is too high. Check the coolant level in the aux liquid bottle. Note: when the engine o...

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    16 7. Engine failure light: (red light) the engine failure light comes on (amber light) when you turn on the ignition switch. Starting the engine, the engine failure light extinguishment. 8. Four- wheel drive switch “2wd”/“4wd”:.

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    17 9. Warning lamp: (red light) above rotational speed 7300rpm of the engine..

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    18 headlight switch : at this position, the headlight comes on and the light is beaming at a short distance. (the headlight will not come on if the ignition switch is not turned on.) : at this position, the headlight comes on and the light is beaming at a far distance. (the headlight will not come o...

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    19 accelerator lever the speed of the atv is controlled via the accelerator lever. The atv speed increases when pressing the accelerator lever using your thumb. Press the accelerator lever slowly. When starting the engine or riding uphill, press the accelerator lever slowly, the engine revs up and p...

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    20 shift stick to make the atv to stop, move forward, or reverse, use the shift stick to shift gears. (with pulling and releasing the rear brake handle lever) l: low-range h: high-range n: neutral r: reverse notes: 1. The shift stick should be placed at the n position, when the engine starts up or s...

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    21 steering handle lock to prevent theft, the handlebars can be locked when the atv is parked. How to lock the handlebars: turn the handlebars to the right all the way until it stops, and then turn the key clockwise to lock the handlebars. Then, remove the key. How to unlock the handlebars: turn the...

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    22 seat lock the seat can be removed. The tool kits are located under the seat. How to remove the seat: turn the key clockwise and lift the seat. Now the seat can be removed. How to mount the seat: insert the projections (1) on the front of the seat into the seat holders (2) and push down on the sea...

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    23 lcd instrument panel adjustment speedometer tachometer.

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    24.

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    25 4. Starting the engine electrically (1) before starting the engine, first check oil and fuel levels. Turn the ignition switch to the “on” position. (1) key hole (2) key note: when the ignition switch is turned on, check that the neutral indicator light comes on. The gear should be in neutral when...

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    26 when starting the engine ＊ press the startup rocker switch, and the engine can be started. ＊ if the engine starts to cool, let the engine warm up for 2-3 minutes. ＊ do not rev the engine to high speed while it is idling. This can ensure the engine life. Notes: 1. Once the engine starts to run, im...

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    27 5. Normal usage when riding: the rear brake handle lever is kept at the braking position, and then put the shift stick to the “h” or “r” position. ＊ the rider shall put both of his feet on floor panel and keep his body upright with two hands holding the handlebars. Do not make haste, relax, caref...

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    28 placing the parking lever back to its original position (off) is in the brake releasing (unlocking) status. Note: after releasing the parking brake on the rear wheels, do not push or press the accelerator lever to avoid jerking ahead and causing the risk of hazard. Release the rear brake handle l...

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    29 normal riding make sure that the surroundings are safe before setting out on the trip. (see riding precautions) the speed of the atv is controlled via the accelerator lever. Pushing the accelerator lever ......... The speed increases the accelerator lever should be pushed slowly. When going uphil...

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    30 on command four-wheel drive switch “2wd”/“4wd” this atv is equipped with a switch to change from two-wheel drive to four-wheel drive. Select the appropriate drive according to the terrain and the conditions. “2wd”(two-wheel drive) : power is supplied to the rear wheel. “4wd”(four-wheel drive) : p...

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    31 on command differential gear lock switch “4wd”/“lock” this atv is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions. “4wd”(four-wheel drive) : power is supplied to the rear...

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    32 warning ！ what can happen the atv handles differently in four-wheel drive than in differential gear lock in some circumstances. Changing from four-wheel drive to differential gear lock while moving may cause the atv handle differently unexpectedly. This could distract the operator and increase th...

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    33 prolonged engine life depends upon correct riding ＊ keep the atv speed no more than 40 km/h during the first month when new atv starts to operate. (engine running in period) when applying brakes, simultaneously apply both front and rear brake handle levers. ＊ after returning the accelerator lever...

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    34 do not apply emergency brake and have a quick turn ＊ using emergency brakes and quickly turning are two major causes to lead to skidding and turning over, which is very dangerous for the rider. Riding with particular attention in raining days ＊ in raining days the condition of road surface differ...

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    35 how to stop the atv when approaching the parking space: ＊ check that the surroundings are in safe condition and then slowly park the atv. ＊ put the accelerator lever back to the original position, and pull both front and rear brake handle levers, which will activate the brake light to alert comin...

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    36 when parking the atv: to prevent the atv from moving, pull tight the brake handle lever and push the parking lever to the on position (leftward) to lock the rear wheels. Note: if the play of the rear brake handle lever is incorrect, it will not lock the rear wheels, which will lead to the risk of...

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    37 6. Check before riding pre-riding check make it a habit to check the atv before riding. For safety reason and to prevent malfunction and an accident from happening, it is necessary to have a pre-riding check. Even for a relatively simple and easy trip, a pre-riding check is also required. If an a...

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    38 oil check and refilling * oil level check 1. Place the atv on a level surface. 2. Check the engine oil level on a cold engine. 3. Remove the panel. 4. Remove the dipstick, and then wipe it off with a clean rag. 5. Insert the dipstick completely into the oil filler hole, and then remove it again t...

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    39 to change the engine oil (with or without oil filter cartridge replacement) * 1. Place the atv on a level surface. 2. Remove the panel. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the dipstick, and then remove the engine oil drain bolt to drain the oil from the crankca...

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    40 7. Apply a thin coat of engine oil to the o-ring of the new oil filter cartridge. 8. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench . 9. Install the panel a. 10. Install the engine oil drain bolt, and then tighten i...

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    41 differential gear oil the differential gear oil changed as follows at the intervals specified in the periodic maintenance. Change the differential gear oil 1. Place the atv on a level surface. Note : the differential gear oil level must be checked on a cold engine. 2. Place an oil pan under the d...

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    42 final gear oil the final gear oil changed as follows at the intervals specified in the periodic maintenance. Change the final gear oil 1. Place the atv on a level surface. Note : the final gear oil level must be checked on a cold engine. 2. Place an oil pan under the final gear case to collect th...

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    43 fuel check and refueling * refuel unleaded # 95 as early as possible * how to use the fuel cap: 1. First stop the engine. 2. Open the fuel tank cap cover 1. 3. Open the fuel cap cover 2. 4. Use the key and turning the fuel cap counterclockwise, open and remove it. 5. Turning the fuel cap clockwis...

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    44 notes: * smoking is strictly prohibited when refueling the atv. * stop the engine before refueling. * no need to add any additive in fuel when refilling. Addition of any additive may cause engine failure. * do not top up fuel to the opening. Otherwise, fuel may spill as it may expand by heat or s...

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    45 front and rear brake fluid level check and refilling ＊ brake fluid level check 1. Position the handlebars in the middle. Check front and rear brake fluid levels in the reservoirs. Fluid level should be between upper and lower limits. 2. When the fluid level drops to the lower limit, check the con...

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    46 is brake performance good? Ride slowly to verify that the front and rear brake performance is good. Brake light check 1. Turn the ignition switch to the “on” position. 2. Pull both the front and rear brake handle levers to make sure that the brake light illuminates. 3. Check that the brake light ...

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    47 headlight check 1. Turn the ignition switch to the “on” position. 2. Operate the headlight switch and check that the high beam or low beam illuminates. 3. Check that the headlight housing is clean or damaged. Headlight beaming distance adjustment headlight ’s beaming distance is adjustable. How t...

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    48 engine failure light check 1. Turn the ignition switch to the “on” position, the engine failure light comes on (red light). 2. Pull tight the front or the rear brake handle lever, or step on the brake pedal, starting the engine, the engine failure light extinguishment. 3. After engine starting or...

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    49 tire check ＊ is tire pressure ok? ＊ see the following table when checking tire pressure. Recommended standard value lower limit upper limit front wheel 0. 28 kgf/cm 2 3.92 psi 0.25 kgf/cm 2 3.5 psi 0.35 kgf/cm 2 5 psi rear wheel 0.28 kgf/cm 2 3.92 psi 0.25 kgf/cm 2 3.5 psi 0.35 kgf/cm 2 5 psi ＊ i...

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    50 front and rear shock absorber check put your weight on the handlebars and rear hand rest and shake them upward/downward to check that the shock absorbers are ok. Front and rear shock absorber adjustment to ensure riding comfort, the spring pre-compression of front and rear shock absorber is adjus...

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    51 to refill coolant normally do not open the radiator cap when the engine is still hot. 1. Park the atv on a flat surface with stand. 2. Open the aux liquid bottle and refill coolant until the level reaches the upper limit. ＊ if the coolant level drops significantly, it usually represents a problem...

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    52 changing coolant notes: 1. Care should be taken when opening the radiator cap, as coolant may be very hot with high pressure. Steam may cause burn and hazards. Wait until the radiator cools down. Use a piece of cloth to cover the cap and slowly open it. 2. In case that coolant drips on the painte...

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    53 filling coolant 1. Position the draining bolt and aux liquid bottle in place. 2. First fill up the radiator and then the aux liquid bottle until the coolant level reaches the upper limit. 3. Ensure that the radiator cap and aux liquid bottle cap are firmly closed 4. Start the engine and let the r...

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    54 clip how to replace the air cleaner a dirty air cleaner is the major causes of engine power drop and high fuel consumption. The air cleaner for this model is a wet sponge type. Check and replace the air cleaner every three months. (how to replace it) 1. First remove the front rack and front panel...

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    55 fixing clips air cleaner cover sponge material mesh.

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    56 spark plug check dirty pole or too wide a gap will cause incomplete sparking. ＊ ideally, use a spark plug cleaner to clean it. ＊ or, use a needle brush to clean it. ＊ the gap between two poles normally is 0.6-0.7 mm as shown in figure a. (ngk) cr8e do not use a spark plug other than a recommended...

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    57 ■ checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in a wheel hub or if a wheel dose not turns smoothly, check the wheel bearing. Replace the wheel bearings if necessary. ■ ...

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    58 ■ lubricating the knuckle pivots the knuckle pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Lubricate the pivoting points using a grease gun. Rear axle ■ lubricating the front & rear coupling gear the front & rear coupling gear must be lubr...

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    59 axle boots the axle boots must be checked for damage at the intervals specified in the periodic maintenance and lubrication chart. Check the axle boots for tears or damage. If any damage is found, please take it to a dealer or service center check or replace it. Front axle boots rear axle boots.

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    60 simple maintenance if check results show that cleaning, adjustment and replacement are required. Conduct those operations in accordance with the description in the regular check record. Notes: ensure safety when serving the atv: 1. Use suitable tools. 2. Make preparation while the engine stops. 3...

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    61 maintenance schedule  for atvs not equipped with an odometer or an hour meter,follow the month maintenance intervals.  for atvs equipped with an odometer or an hour meter , follow the km (mi) or hours maintenance intervals.However,keep in mind that if the atv isn ’t used for a long period of ti...

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    62 item check or maintenance job initial every mi 200 600 600 1200 km 300 1000 1000 2000 month 1 3 3 6  v-belt  check operation.  replace if damage or excessive wear. ○ ○ ○ ○  valves  check valve clearance.  adjust if necessary. ○ ○ ○ ○ brake  check operation and correct.  check fluid level ...

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    63 item check or maintenance job initial every mi 200 600 600 1200 km 300 1000 1000 2000 month 1 3 3 6 front and rear brake switches  check operation and correct if necessary. ○ ○ ○ ○ lights and switches  check operation and correct if necessary.  adjust headlight beams. ○ ○ ○ ○ notes： in the int...

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    64 battery electrolyte check 1. The battery for this model is a servicing-free type without need of refilling battery electrolyte. (1) fuse box (2) positive (3) negative (4) starter relay (5) battery 2. Battery stud terminal remove the front rack and panel before cleaning the battery stud terminals....

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    65 replacing the fuse turn off the ignition switch and check if the fuse is blown. When replacing the fuse, always get a fuse of the specified rating. ＊ before replacing the fuse, first find out why it is blown. ＊ remove the front rack and cover. ＊ the fuse is located nearby the battery. ＊ to remove...

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    66 consumer information serial number location of frame serial number (vehicle identification number) location of engine serial number.

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    67 when failure occurs if atv experiences a malfunction during use, please take it to a dealer or service center for inspection. If the engine stops if the engine stops during riding, first check the following; ＊ is fuel available? ＊ the way to start the engine is correct ＊ any failure occurs on oth...

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    68 specifications model ax600 name ax 600u 4x4 efi engine type 4-stroke, liquid-cooled single; sohc, 4 valves cylinder arrangement single cylinder, vertical displacement 608cc bore x stroke 96.0 mm ×84.0 mm fuel delivery fuel injection (fi), 46mm compression ratio 10.0:1 ignition 16-bit ecu starting...