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  5. Owner's Manual

Access Motor BR400 4WD Owner's Manual

Summary of BR400 4WD

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    Br400 4wd owner’s manual.

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    1 dear customers, thank you for purchasing br400 4wd . You will find it easier to start your engine with actuation of the manual choke for 20-30 seconds after you receive your new atv. That is because we have drained out the fuel in the carburetor when we finished assembling the atv. This will ensur...

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    2 important message....................................................................1 1. Riding precautions ....................................................................3 attire; check before riding........................................................4 particular attention on parts that...

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    3 important message negligence of the following signs and warnings may cause serious damage and even death. Warning sticker location ` (4) (5) (3) (2) (1) (6) (7).

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    4 (1) (3) (4) (2) (5) (6) (7).

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    5 1. Riding precautions br400 4wd atv is a special multipurpose four-wheel motorbike with entertainment features. In this section, we will describe important notes and techniques in order for you to safely ride this atv. Please read this manual thoroughly and spend some time practicing on your new a...

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    6 attire to ensure safety, the rider shall wear a safety helmet, goggles, gloves, boots and protective clothing when riding this atv. Check before riding * conduct a pre-riding check in accordance with “check before riding” in user’s manual on page 32 before riding to ensure safety and the service l...

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    7 particular attention on parts that may cause burn * the exhaust pipe and the engine become very hot when or after the atv runs for a period of time. To avoid personal injury (including human and objects, etc), do not touch these parts. When the atv is parked, also note that children or passers-by ...

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    8 looking at the terrain * watch your speed and control technique when you ride on excessively flat, loose and rough surface, and keep an eye on any potential hazards such as pits, water puddles, rocks, root blocks, etc to avoid the risk of an accident. * when riding with poor visibility, e.G. Ridin...

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    9 making turns when you approach a turn, first slow down and smoothly turn the handlebars to the direction you are going. Also, move your gravity to the outer floor panel and tilt your upper body to the inner side of the turn, which enables your control at the turn to be smoother and safer. Going up...

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    10 going downhill note: place your gravity as backward as possible and straighten both of your arms. Keep the atv in balance and apply the rear brake to slow down your speed. Unless otherwise necessary, do not press the accelerator lever. Do not apply only the front brake to avoid the atv flipping o...

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    11 take it to the nearest service center for inspection and servicing..

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    12 * smoking is strictly prohibited when refueling the atv. Turn off your engine when refueling the atv. * functionality of the atv is dependant upon its structure. Any modification without our permission may cause performance degradation and in turn affect the service life of the atv and riding saf...

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    13 2. Naming of each component (01) headlight / position light (02) front brake handle lever (03) right front turn signal light (04) left front turn signal light 3 4 2 1.

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    14 (05) right rear turn signal light (06) rear light / brake light (07) ignition switch (08) left rear turn signal light (09) exhaust pipe (10) license plate light (11) battery (12) accompanying tools (13) accelerator lever 5 8 7 9 12 6 11 13 10

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    15 (14) shift stick (15) front brake reservoir (16) seat (17) aux liquid bottle (18) right footrest (19) left footrest (20) foot brake (1 for 4 wheel) 15 14 16 17 18 20 19.

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    16 (21) lcd instrument panel (22) rear brake handle lever (23) high/low beam switch startup rocker switch warning light switch turn signal light switch horn switch (24) fuel tank cap (25) throttle bottom clamp (26) parking lever (27) manual choke (28) power supplier-12v 21 22 26 23 24 27 28 25.

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    17 3. Operation of each component ignition switch off : at this position, power supply to the atv is completely cut off. The key can be removed. (the engine stops) on : at this position, power supply to the atv is connected. The key cannot be removed at this position. (the engine can be started up.)...

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    18 3. High beam indicator light: when this light comes on, the headlight is using high beam light. 4. Temperature indicator light: when this light comes on, it means the engine temperature is too high. Stop engine and check the coolant level in the aux liquid bottle. Note: *when the engine over-temp...

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    19 7. Four-wheel drive switch “2wd”/“4wd”:.

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    20 headlight switch : at this position, the headlight comes on and the light is beaming at a short distance. (the headlight will not come on if the ignition switch is not turned on.) : at this position, the headlight comes on and the light is beaming at a far distance. (the headlight will not come o...

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    21 accelerator lever the speed of the atv is controlled via the accelerator lever. The atv speed increases when pressing the accelerator lever using your thumb. Press the accelerator lever slowly. When starting the engine or riding uphill, press the accelerator lever slowly, the engine revs up and p...

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    22 manual choke rocker switch ． when the engine starts too cool, the engine can be easier to start up with the choke switch being pushed leftward. ． after the engine warms up for 2-3 minutes, push the rocker switch back to its original position (push rightward) shift stick to make the atv to stop, m...

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    23 parking lever (rear brake) how to use it: turn the rear brake lever to the left side tightly. How to release it: pull parking lever to the right side,it will return automaticto it’s position,the rear brake will be relieved at the same time. Note: *when starting the engine or parking the atv, appl...

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    24 seat lock the seat can be removed. The battery, fuses are located under the seat. How to remove the seat: pull the locking lever rightward, and then lift rear part of the seat backward. Now the seat can be removed. How to mount the seat: push the retaining tab under the front seat into the holder...

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    25 lcd instrument panel adjustment.

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    26.

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    27 4. Starting the engine electrically (1) before starting the engine, first check oil and fuel levels. ． turn the ignition switch to the “on” position. (1) key hole (2) key note: *when the ignition switch is turned on, check that the neutral indicator light comes on. The gear should be in neutral w...

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    28 (2) pull tight the front or the rear brake handle lever, or step on the brake pedal. Note: when starting the engine, the ignition circuit for the electric startup can only be energized with actuation of the startup switch in combination with the front or the rear brake handle lever being pulled t...

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    29 when starting the engine ． press the startup rocker switch, and the engine can be started. ． if the engine starts too cool, let the engine warm up for 2-3 minutes. ． do not rev the engine to high speed while it is idling. This can ensure the engine life. Notes: *once the engine starts to run, imm...

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    30 5. Normal usage when riding: the rear brake handle lever is kept at the braking position, and then put the shift stick to the “h” or “r” position. Note: *when the engine is idling, do not push the accelerator to rev the engine. L h n r.

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    31 * the rider shall put both of his feet on floor panel and keep his body upright with two hands holding the handlebars. Do not make haste, relax, carefully heed surrounding conditions and ride safely. Note: *before riding, the rear brake handle levers should be kept at braking positions..

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    32 placing the parking lever back to its original position (off) is in the brake releasing (unlocking) status. Note: *after releasing the parking brake on the rear wheels, do not push or press the accelerator lever to avoid jerking ahead and causing the risk of hazard. Release the rear brake handle ...

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    33 normal riding make sure that the surroundings are safe before setting out on the trip. (see riding precautions) the speed of the atv is controlled via the accelerator lever. Pushing the accelerator lever ......... The speed increases the accelerator lever should be pushed slowly. When going uphil...

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    34 on command four-wheel drive switch “2wd”/“4wd” this atv is equipped with a switch to change from two-wheel drive to four-wheel drive. Select the appropriate drive according to the terrain and the conditions. “2wd”(two-wheel drive) : power is supplied to the rear wheel. “4wd”(four-wheel drive) : p...

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    35 on command differential gear lock switch “4wd”/“lock” this atv is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions. “4wd”(four-wheel drive) : power is supplied to the rear...

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    36 warning ！ ！ ！ ！ what can happen the atv handles differently in four-wheel drive than in differential gear lock in some circumstances. Changing from four-wheel drive to differential gear lock while moving may cause the atv handle differently unexpectedly. This could distract the operator and incre...

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    37 prolonged engine life depends upon correct riding keep the atv speed no more than 40 km/h during the first month when new atv starts to operate. (engine running in period). When applying brakes, simultaneously apply both front and rear brake handle levers. * after returning the accelerator lever ...

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    38 do not apply emergency brake and have a quick turn using emergency brakes and quickly turning are two major causes to lead to skidding and turning over, which is very dangerous for the rider. Riding with particular attention in raining days * in raining days the condition of road surface differs ...

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    39 how to stop the atv when approaching the parking space: * check that the surroundings are in safe condition and then slowly park the atv. * put the accelerator lever back to the original position, and pull both front and rear brake handle levers, which will activate the brake light to alert comin...

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    40 when parking the atv: * to prevent the atv from moving, pull tight the brake handle lever and push the parking lever to the on position (leftward) to lock the rear wheels. Note: *if the play of the rear brake handle lever is incorrect, it will not lock the rear wheels, which will lead to the risk...

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    41 6. Check before riding pre-riding check make it a habit to check the atv before riding. For safety reason and to prevent malfunction and an accident from happening, it is necessary to have a pre-riding check. Even for a relatively simple and easy trip, a pre-riding check is also required. If an a...

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    42 changing oil * 1. Place the atv on a level surface. 2.Start the engine and let it warm up for 2-3 minutes, and then turn off the ignition switch and remove the oil filling cap. 3. Remove the oil pan drain plug at the bottom of the engine. Turning clockwise the plug to tighten it, and turn counter...

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    43 differential gear oil the differential gear oil changed as follows at the intervals specified in the periodic maintenance. Change the differential gear oil 1. Place the atv on a level surface. Note : the differential gear oil level must be checked on a cold engine. 2. Place an oil pan under the d...

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    44 final gear oil the final gear oil changed as follows at the intervals specified in the periodic maintenance. Change the final gear oil 1. Place the atv on a level surface. Note : the final gear oil level must be checked on a cold engine. 2. Place an oil pan under the final gear case to collect th...

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    45 fuel check and refueling * refuel unleaded # 95 as early as possible * how to use the fuel cap: 1. First stop the engine 2. Turning the cap clockwise you can open the cap, while turning counterclockwise you can tighten the cap. 3. When starting the engine, turn the ignition switch from the off to...

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    46 ■ front and rear brake fluid level check and refilling * brake fluid level check 1. Position the handlebars in the middle. Check front and rear brake fluid levels in the reservoirs. Fluid level should be between upper and lower limits. 2. When the fluid level drops to the lower limit, check the c...

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    47 is brake performance good? Ride slowly to verify that the front and rear brake performance is good. Brake light check * turn the ignition switch to the “on” position. * pull both the front and rear brake handle levers to make sure that the brake light illuminates. * check that the brake light hou...

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    48 ■ headlight check * turn the ignition switch to “ “position. * operate the headlight switch and check that the high beam or low beam illuminates. * check that the headlight housing is clean or damaged. ■ headlight beaming distance adjustment headlight’s beaming distance is adjustable. How to adju...

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    49 tire check * is tire pressure ok? * see the following table when checking tire pressure. Recommended standard value lower limit upper limit front wheel 0. 28 kgf/cm 2 3.92 psi 0.25 kgf/cm 2 3.5 psi 0.35 kgf/cm 2 5 psi rear wheel 0.28 kgf/cm 2 3.92 psi 0.25 kgf/cm 2 3.5 psi 0.35 kgf/cm 2 5 psi * i...

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    50 front & rear shock absorber check put your weight on the handlebars and rear hand rest and shake them upward/downward to check that the shock absorbers are ok. ■ front & rear shock absorber adjustment to ensure riding comfort, the spring pre-compression of rear shock absorber is adjustable. (1) (...

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    51 to refill coolant, normally do not open the radiator cap when the engine is still hot. 1. Park the atv on a flat surface with stand. 2. Open the aux liquid bottle and refill coolant until the level reaches the upper limit. * if the coolant level drops significantly, it usually represents a proble...

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    52 changing coolant notes: * care should be taken when opening the radiator cap, as coolant may be very hot with high pressure. Steam may cause burn and hazards. Wait until the radiator cools down. Use a piece of cloth to cover the cap and slowly open it. * in case that coolant drips on the painted ...

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    53 filling coolant 1. Position the draining bolt and aux liquid bottle in place. 2. First fill up the radiator and then the aux liquid bottle until the coolant level reaches the upper limit. 3. Ensure that the radiator cap and aux liquid bottle cap are firmly closed 4. Start the engine and let the r...

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    54 clip ■ how to replace the air cleaner a dirty air cleaner is the major causes of engine power drop and high fuel consumption. The air cleaner for this model is a wet sponge type. Check and replace the air cleaner every three months. (how to replace it) 1. Remove the seat 2. Unclip two fixing clip...

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    55 ■ spark plug check dirty pole or too wide a gap will cause incomplete sparking. * ideally, use a spark plug cleaner to clean it. * or, use a needle brush to clean it. * the gap between two poles normally is 0.6-0.7 mm as shown in figure a. ＊ your atv comes equipped with a ngk cr8e spark plug. Do ...

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    56 ■ checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in a wheel hub or if a wheel dose not turns smoothly, check the wheel bearing. Replace the wheel bearings if necessary. ■ ...

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    57 ■ lubricating the knuckle shafts the knuckle shafts must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Lubricating each part of the atv visually check that all parts that need lubrication are sufficiently lubricated. Axle boots the axle boots must be ...

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    58 rear axle boots ■ simple maintenance if check results show that cleaning, adjustment and replacement are required. Conduct those operations in accordance with the description in the regular check record. Notes: ensure safety when serving the atv: * use suitable tools. * make preparation while the...

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    59 ■ regular maintenance table emission control system, checklist for serving items and timetable: for riding safety, keeping performance, prolonging atv life, and reducing exhaust emission, you should inspect those service items for routine maintenance. I: inspect, and clean, lubricate, refill, adj...

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    60 ■ battery electrolyte check 1. The battery for this model is a servicing-free type without need of refilling battery electrolyte. (1) battery tie band (2) positive (3) negative (4) fuse box (5) battery battery stud terminal remove the seat before cleaning the battery stud terminals. * if the stud...

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    61 replacing the fuse turn off the ignition switch and check if the fuse is blown. When replacing the fuse, always get a fuse of the specified rating. * before replacing the fuse, first find out why it is blown. * remove the seat * the fuse is located behind the battery * to remove the fuse: open th...

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    62 consumer information serial number location of frame serial number (vehicle identification number) location of engine serial number.

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    63 ■ when failure occurs if atv experiences a malfunction during use, please take it to a dealer or service center for inspection. If the engine stops if the engine stops during riding, first check the following; * is fuel available? * the way to start the engine is correct * any failure occurs on o...

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    64 specifications model br400 4wd name bear 400 4wd engine type liquid-cooled, 4 stroke, 4 valve cylinder arrangement single cylinder, vertical displacement 359.3 c.C. Bore x stroke 78.0mm × 75.2mm carburetor mikuni/bsr33-78 compression ratio 11.0 iginition c.D.I starting system electric transmissio...