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ACCO Brands ACCOLIFT series Instruction Manual

Other manuals for ACCOLIFT series: Instruction Manual
Manual is about: Electric Chain Hoist

Summary of ACCOLIFT series

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    May.2017.

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    10 20 21 24 33 35 1.1. Mechanism group 1.2. Working environment data 1.3. Hook suspension series,single speed / dual speed * specification & dimensions 1.4. Motor trolley mounted series,single speed / dual speed * specification & dimensions 1.5. Low headroom chain hoist (vfd control) * specification...

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    8.1. Operating hoist(dual speed) 8.2. Motorized trolley traversing(dual speed) 8.3. Push button control for inverter hoist 8.4. Trial operation 8.5. Inverter parameter settings 8.6. Innovator setting and control 8.6. Keypad components 8.6.1. Display description 8.6.2..Led description 8.6.3.Key descr...

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    Hook suspension series motorized trolley series motorized trolley assembly inverter type hook suspension series inverter type motorized trolley series inverter type low head room series 9.1. Exploded view of ch (chain hoist) parts 9.2. Exploded view of mt (motor trolley parts 9.3. Exploded view of h...

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    Double monorails (with underhung trolley or bridge);and cranes and.

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    Light medium heavy very heavy k 0.50 0.50 k 0.63 0.63 k 0.80 0.80 k 1.00 40% 2m.

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    Electric chain hoists should be operated under the allowance of the above fem determination. The above mechanism group is valid for the entire period of operation, and for reasons of operational safety, hoists shall not be operated outside these recommendations..

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    1.3. Hook suspension series, single speed / dual speed single speed 2130020 2130030 2130040 2130050 2130060 2130060 2130065 2130070 2130075 2130080 2130085 2130090 dual speed na -vfd na -vfd -vfd -vfd-230-1 -vfd -vfd -vfd -vfd -vfd -vfd capacity(w.L.L) ton 5 7.5 10 15 20 standard lift ft pushbutton ...

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    Single chain-fall double chain-fall four chain-fall six&eight chain-fall three chain-fall khlzhu khlzhu single speed 2130020 2130030 2130040 2130050 2130060 2130060 2130065 2130070 2130075 2130080 2130085 2130090 dual speed -vfd -vfd -vfd -vfd -vfd -vfd-230-1 -vfd -vfd -vfd -vfd -vfd -vfd 22.9 26.4 ...

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    Single speed 2130120 2130130 2130140 2130150 2130160 2130060 2130165 2130170 2130175 2130180 2130185 2130190 dual speed na -vfd na -vfd -vfd -vfd-230-1 -vfd -vfd -vfd -vfd -vfd -vfd capacity(w.L.L) ton 5 7.5 10 15 20 standard lift ft pushbutton cord lengh ft lifting speed fpm single speed 17 27 13 2...

  • Page 15

    15 *( )dimensions turning radius type single chain-fall four chain-fall six&eight chain-fall double chain-fall three chain-fall single speed 2130120 2130130 2130140 2130150 2130160 2130165 2130170 2130175 2130180 2130185 2130190 dual speed -vfd -vfd n/a -vfd -vfd -vfd -vfd -vfd -vfd -vfd -vfd 16.9+w...

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    16 1.5.Low headroom chain hoist capacity ton 3 5 chain falls no 2 2 standard lift ft 20 20 push button cord ft 18 18 lifting speed fpm fpm 15/5 11/4 traversing speed 65/22 65/22 hoist motor output kw(hp) 3.5(4.7) 3.5(4.7) trolley motor output kw(hp) 0.75(1) 0.75(1) load chain (diaxpitch) inch 0.37"x...

  • Page 17

    17 * the figure "b can be a 38.2 40.1 calculated as below. B 10.9 11.2 * b=1/2 x width of traversing rail c 8.7 9.2 * 2b=2 x 1/2 x width of d 14.1 14.1 traversing rail e 13.5 13.5 * h = minimum headroom g 7.5 8.2 * hook is produced by the h 23.6 27.2 hot forging process and i 22 22.2 has ±2%variatio...

  • Page 18

    18 1.6. Lug mount plain trolley hoist single speed 2130020-pt 2130030-pt 2130040-pt 2130050-pt 2130060-pt 2130060 2130065-pt 2130070-pt dual speed na -vfd na -vfd -vfd -vfd-230-1 -vfd -vfd capacity(w.L.L) ton 5 standard lift ft pushbutton cord lengh ft lifting speed fpm single speed 17 27 13 27 17 n...

  • Page 19

    19 single speed 2130020-pt 2130030-pt 2130040-pt 2130050-pt 2130060-pt 2130060-vfd 2130065-pt 2130070-pt dual speed na -vfd na -vfd -vfd -230-1-pt -vfd -vfd a 18.3 18.3 18.3 18.3 18.3 19.2 b 12.9 12.9 13 13 13 13.7 c 2.1 2.1 2 2 2 2.2 d 8.9 7.7 10.2 10.2 7.7 10.7 e 5.3 9.1 6.6 6.6 9.1 6.1 calculated...

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    20

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    21.

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    22.

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    23 f f 30min ton capacity 3ph-60hz traversing-speed i-beam flange width duty class : fem 2m,40%ed insulation class f serial no. 3ton fpm 3.25 to 12 inch 208~230v 460v made in korea model no. 3 model no. Capacity 3ph-60hz lifting-speed no. Of chain chain(dia.X pitch) duty class : fem 2m,40%ed insulat...

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    24.

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    25.

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    26.

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    27.

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    28 0.370" x 1.126" (9.5mm x 28.6mm) 1ton 2ton 3ton 2ton 3ton 5ton 7.5ton 10ton 15ton 20ton (1fall) (2fall) (2fall) (1fall) (1fall) (2fall) (3fall) (4fall) (6fall) (8fall) pcca 60ft lift 30ft lift n/a 26ft lift 26ft lift n/a n/a n/a n/a n/a pccb 130ft lift 65ft lift 40ft lift 60ft lift 60ft lift 30ft...

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    29.

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    30

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    31 n/a n/a n/a n/a n/a n/a n/a n/a n/a 10 44 18 36 4 36 24 30 10 30 32 22 18 22 38 16 24 16 46 8 2 8 52 2 38 2 n/a n/a n/a n/a n/a 15 20

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    32.

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    33.

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    34.

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    35.

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    36 straight.

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    37 15ton 20ton 6 chain-fall 8 chain-fall 1 chain-fall.

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    38.

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    39.

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    40 minimum depth = e x 90% = nx105% 0.971 1.611 1.860 2.315 3.199 3.513 1.116 1.524 1.736 1.949 3.083 4.181 check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 5%, or throat opening has any twist from plane of straight hook, or if depth at load ...

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    41.

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    42 15ton(6chain-falls) 20ton(8chain-falls) 3ton(1chain-fall) 0.394inch 0.362inch 0.551inch 0.531inch 4.488inch 4.331inch 0.394inch 0.362inch 0.709inch 0.689inch.

  • Page 43

    43 hook motor trolley suspension hoist hoist 2130020 2130120 1.5kw (2.0hp) 8.8/8.0 4.0 2130030 2130130 2130030-vfd 2130130-vfd 2ton, 2chain fall 2130040 2130140 2130050 2130150 2130050-vfd 2130150-vfd 2130060 2130160 2130060-vfd 2130160-vfd 2130160-vfd-l 2130060-vfd-230-1 2130160-vfd-230-1 2130065 2...

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    44.

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    45.

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    46.

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    47.

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    48.

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    49.

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    50 15ton (chain-fall reeving 6) 20ton (chain-fall reeving 8) 3ton (chain-fall reeving 1).

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    51.

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    52.

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    53 8.Inverter(power flex 4 adjustable frequency ac drive) 8.1.Operating hoist(dual speed) 8.2 motorized trolley traversing(dual speed) 3.0 3.0

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    54 8.3.Push button control for inverter hoist.

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    55 8.4.Trial operation should.

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    56 8. Inverter parameter settings hoist hz setting hoist accel setting hoist decel setting set a70/a71-lifting(up/down) set p39 set p40 1ton 16hz(fpm 7) - 47hz(fpm 21) 3.0 sec 0.2 sec 2ton 16hz(fpm 7) - 48hz(fpm 21) 3.0 sec 0.2 sec 3ton 18hz(fpm 5) - 54hz(fpm 15) 3.0 sec 0.2 sec 3ton 25hz(fpm 7) - 6...

  • Page 57

    57 (powerflex 4 (powerflex 4 adjustable adjustable frequency ac drive). Frequency ac drive)..

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    58 8.6. Inverter setting and control 8.6.1. Keypad components 8.6.2. Display description.

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    59 8.6.3 led description.

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    60 8.6.4 key descriptions.

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    61 8.6.5 viewing and adjusting basic(p) and advanced (a) parameters.

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    62 8.6.6 viewing the display (d) parameters (powerflex 4 adjustable frequency ac drive)..

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    63 8.7 trouble shooting 8.8 prevent leakage current & noise effect 8.8.1 prevent leakage current problem 8.8.2 prevent noise effect problem.

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    64 8.9 maintenance and inspection according.

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    65 9. Parts illustrations 9.1.Exploded view of ch(chain hoist) parts.

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    66 9.2.Exploded view of mt(motor trolley) parts.

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    67 9.3.Exploded view of hook mounted ch(chain hoist) parts for 7.5ton capacity only.

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    68 9.4.Exploded view of trolley mounted ch(chain hoist) parts for 7.5ton capacity only.

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    69 9.5.Exploded view of hook mounted ch(chain hoist) parts for 10ton capacity only.

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    70 9.6.Exploded view of trolley mounted ch(chain hoist) parts for 10ton capacity only.

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    71 top bottom 9.7.Exploded view of hook mounted ch(chain hoist) parts for 15,20ton capacity only.

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    72 top bottom 9.8.Exploded view of trolley mounted ch(chain hoist) parts for 15,20ton capacity only.

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    73 9.9.Exploded view of mt(motor trolley) parts(15,20t).

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    74 9.10.Exploded view of mt(motor trolley) parts(15,20t) (swiveling trolley type).

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    75 9.11.Exploded view of 3&5ton low headroom hoist (load block) 9.12.Exploded view of lug mount trolley kit 1,2,3,5ton capacity.

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    76 9.13.Part list *parts of accolift chain hoist *7.5ton parts are same as 5ton(x1) and 10,15,20ton parts are same as 5ton(x2) except for top and bottom hook assembly. 2w 3w 2s 3s 5w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 2130040 2130060 2130050 2130065 ...

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    77 2w 3w 2s 3s 5w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 2130040 2130060 2130050 2130065 2130070 2130140 2130160 2130150 2130165 2130170 ch015c bottom hook chain guide 71574-2022 71574-3022 n/a n/a 71574-5022 ch015d idle sheave 71574-2023 71574-3023 n/a ...

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    78 2w 3w 2s 3s 5w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 2130040 2130060 2130050 2130065 2130070 2130140 2130160 2130150 2130165 2130170 description(maximum lift) accolift model no. (motor trolley mounted) 2130120 2130130 capacity-chain-falls (how to rea...

  • Page 79

    79 *7.5ton parts are same as 5ton(x1) and 10,15,20ton parts are same as 5ton(x2) except for top and bottom hook assembly. 2w 3w 2s 3s 5w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 2130040 2130060 2130050 2130065 2130070 2130140 2130160 2130150 2130165 213017...

  • Page 80

    80 2w 3w 2s 3s 5w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 2130040 2130060 2130050 2130065 2130070 2130140 2130160 2130150 2130165 2130170 ch363 hex wrench bolt (m6x12) ch366 hex wrench bolt ch368 adiabatic packing ch369 lead wire ch405 chain guide 71574-3...

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    81 2w 3w 2s 3s 5w 7.5w 10w 15w 20w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 7.5ton 3chain-fall 10ton 4chain-fall 15ton 6chain-fall 20ton 8chain-fall 2130040 2130060 2130050 2130065 2130070 2130075 2130080 2130085 2130090 2130140 2130160 2130150 2130165 213...

  • Page 82

    82 *7.5ton parts are same as 5ton(x1) and 10,15,20ton parts are same as 5ton(x2) except for top and bottom hook assembly. *parts of accolift chain hoist 2w 3w 2s 3s 5w 2ton 2chain-fall 3ton 2chain-fall 2ton 1chain-fall 3ton 1chain-fall 5ton 2chain-fall 2130040 2130060 2130050 2130065 2130070 2130140...

  • Page 83

    83 1ton 2ton 3ton 5ton 7.5ton 10ton 2130120 2130130 2130140 2130150 2130160 2130165 2130170 2130175 2130180 mtt05 gear side plate ass'y 71574-1133 71574-2133 71574-3133 71574-5133 71574-5133 71574-7133 mt004 snap ring 71574-1134 mt005 plain washer 71574-1135 71574-2135 71574-3135 mt006 snap ring mt0...

  • Page 84

    84 *7.5,10,15 and 20ton trolley parts are same as 5ton (x2) except for top trolley mount. *parts of motor trolley mt045 name plate, motor mt046 h/t with wrench bolt mt050 bolt with hex,hole, 8mm x 25mm mt054 cover plug mt071 gear case mt072 flange mt t03 rotor ass'y mt076 2nd gear mt077 spring pin, ...

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    85 1ton 2ton 3ton 5ton 7.5ton 10ton 2130120 2130130 2130140 2130150 2130160 2130165 2130170 2130175 2130180 mt171 connector-parallel 71574-1174 71574-2174 71574-3174 71574-5174 mt171 connector-cross 71574-1265 71574-2265 71574-3265 71574-5265 mt523 bumper rubber mtt01 brake disc ass'y mt539 ball bea...

  • Page 86

    86 *7.5ton parts are same as 5ton(x1) and 10ton parts are same as 5ton(x2) except for top and bottom hook assembly parts on this page. * 7.5, 10ton hook mounted hoist parts 7.5ton 3chain fall 10ton 4chain fall 2130075 2130080 part no description ch001 top hook 71574-7228 71574-6228 ch002 up turning ...

  • Page 87

    87 7.5ton 3chain fall 10ton 4chain fall 2130175 2130180 part no description ch004 key plate a ch006 hoist connector 71574-7233 71574-6233 ch007 collar b ch008 needle bearing ch009 idle sheave ch010 collar a ch011 chain guide roller ch012 stay bolt a ch013 idle sheave pin ch015 key plate c ch016 plai...

  • Page 88

    88 15, 20ton hook mounted hoist parts 15ton 6 chain -fall 20ton 8 chain -fall part no description cht001 spring washer cht002 hex bolt cht003 chain box hanger cht004 stay bolt cht005 spring washer cht007 hex nut cht008 hex bolt cht009 idle sheave pin cht010 key plate(a) cht011 hex wrench bolt cht012...

  • Page 89

    89 cht035 part no description accolift model no(hook mounted) capacity-chain-falls 15ton 6 chain-fall 20ton 8chain-fall stay bolt (m) cht036 hex nut chb001 key plate(b) chb002 spring washer chb003 hex wrench bolt chb004 bottom hook name plate chb005 name plate rivet chb006 hex nut chb007 spring wash...

  • Page 90

    90 chb035 part no description accolift model no(hook mounted) capacity-chain-falls 15ton 6chain-fall 20ton 8chain-fall turning (bottom) chb036 chain guide roller(b) chb037 guide collar(a) chb038 idle sheave chb039 needle bearing chb040 guide collar(b) chb041 idle sheave pin(f) chba28 stopper spring ...

  • Page 91

    91 part no description mt004 snap ring mt006 snap ring mt008 gear roller mt009 ball bearing mt010 snap ring mt012 hex wrench bolt s/w mt018 cord holder ass'y mt019 hex nut mt028 plain roller mt035 shaft mt036 adjusting collar b mt045 motor name plate mt046 hex wrench bolt s/w mt048 spring pin mt050 ...

  • Page 92

    92 mt074 rotor shaft mt075 rotor mt076 2nd gear mt077 spring pin mt078 3rd gear mt079 ball bearing mt080 snap ring mt081 collar for 3rd gear mt082 packing mt083 hex wrench bolt s/w mt539 ball bearing mt541 ball bearing mt550 brake stator mt551 brake coil mt552 brake spring mt553 moving plate mt554 b...

  • Page 93

    93 mt742 control box cover mt743 packing for control box mt744 machine screw s/w mt745 n ame plate mt749 h ex stay pin mt755 r ivet mt760 b umper stopper mt761 b umper bracket mt762 h ex bolt s/w mta01 m otor ass'y mta02 g ear side plate ass'y mta03 p lain side plate ass'y mta05 e, equipment ass'y m...

  • Page 94

    94 mt079 ball bearing mt080 snap ring mt081 collar for 3rd gear mt082 packing mt083 hex wrench bolt s/w part no description mt004 snap ring mt006 snap ring mt008 gear roller mt009 ball bearing mt010 snap ring mt012 hex wrench bolt s/w mt018 cord holder ass'y mt019 hex nut mt028 plain roller mt035 sh...

  • Page 95

    95 mt539 ball bearing mt541 ball bearing mt550 brake stator mt551 brake coil mt552 brake spring mt553 moving plate mt554 brake cover mt555 brake lining mt556 hex hub mt557 stay pipe mt558 hex wrench bolt s/w mt559 o ring mt591 control cable ass'y mt604 terminal block mt640 dpm mt641 channel stopper ...

  • Page 96

    96 mt760 bumper stopper 71574-8412 71574-8413 71574-8414 71574-8420 71574-8421 71574-8422 71574-8423 71574-8424 71574-8425 71574-8426 71574-8427 71574-8428 71574-8429 71574-8430 71574-8431 71574-8432 71574-8433 71574-8434 71574-8435 71574-8436 71574-8437 71574-8438 71574-8439 71574-8440 71574-8441 7...

  • Page 97

    97 lbs01 limit side plate side plate idle sheave limit cam plate ass’y operating plate operating hex shaft spring pin guide roller roller collar stay bolt hex nut s/w limit switch cap chain guide(b) chain guid collar (out) chain guid collar (in) limit cam bolt bush ball bearing snap ring hex bolt w/...

  • Page 98

    Parts of lug mount trolley kit ptt05 ptt06 pt004 pt005 pt009 pt010 pt011 pt013 pt014 pt015 pt028 pt034 pt035 pt036a pt036b pt037 pt038 pt039 pt171 pt171 pt754 plain side plate ass’y a plain side plate ass’y b snap ring plain washer ball bearing snap ring hex wrench bolt s/w guide roller body guide r...

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    99 this page intentionally left blank.

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    100 2130020 ~ 2130040, 2130020-pt ~ 2130040-pt electric wiring diagram of hook suspension series.

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    101 2130020 ~ 2130040, 2130020-pt ~ 2130040-pt.

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    102 2130050 ~ 2130075, 2130050-pt ~ 2130070-pt electric wiring diagram of hook suspension series.

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    103 2130050 ~ 2130075, 2130050-pt ~ 2130070-pt.

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    104 2130080, 2130090, 2130095 electric wiring diagram of hook suspension series.

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    105 2130080, 2130090, 2130095.

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    106 2130120 ~ 2130140 electric wiring diagram of motorized trolley.

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    107 2130120 ~ 2130140 electric connection drawing of motorized trolley.

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    108 electric wiring diagram of motorized trolley 2130150 ~ 2130170

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    109 electric connection drawing of motorized trolley 2130150 ~ 2130170

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    110 electric wiring diagram of motorized trolley 2130175.

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    111 electric connection drawing of motorized trolley 2130175.

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    112 electric wiring diagram of motorized trolley 2130180

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    113 electric connection drawing of motorized trolley 2130180

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    114 electric wiring diagram of motorized trolley 2130190,2130195.

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    115 electric connection drawing of motorized trolley 2130190, 2130195.

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    116 electric wiring diagram of motorized trolley 2130030-vfd, 2130030-vfd-pt.

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    117 electric connection drawing of motorized trolley 2130030-vfd, 2130030-vfd-pt.

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    118 electric wiring diagram of motorized trolley 2130050-vfd ~ 2130075-vfd, 2130050-vfd-pt ~ 2130070-vfd-pt.

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    119 electric connection drawing of motorized trolley 2130050-vfd ~ 2130075-vfd, 2130050-vfd-pt ~ 2130070-vfd-pt.

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    120 electric wiring diagram of motorized trolley 2130080-vfd ~ 2130095-vfd.

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    121 electric connection drawing of motorized trolley 2130080-vfd ~ 2130095-vfd.

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    122 electric wiring diagram of motorized trolley 2130060-vfd-230-1, 2130060-vfd-230-1-pt.

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    123 electric connection drawing of motorized trolley 2130060-vfd-230-1, 2130060-vfd-230-1-pt.

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    124 electric wiring diagram of motorized trolley 2130130-vfd.

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    125 electric connection drawing of motorized trolley 2130130-vfd.

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    126 electric wiring diagram of motorized trolley 2130150-vfd ~ 2130170-vfd.

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    127 electric connection drawing of motorized trolley 2130150-vfd ~ 2130170-vfd.

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    128 electric wiring diagram of motorized trolley 2130175-vfd.

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    129 electric connection drawing of motorized trolley 2130175-vfd.

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    130 electric wiring diagram of motorized trolley 2130180-vfd.

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    131 electric connection drawing of motorized trolley 2130180-vfd.

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    132 electric wiring diagram of motorized trolley 2130190-vfd, 2130195-vfd.

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    133 electric connection drawing of motorized trolley 2130190-vfd, 2130195-vfd.

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    134 electric wiring diagram of motorized trolley 2130160-vfd-230-1.

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    135 electric connection drawing of motorized trolley 2130160-vfd-230-1.

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    136 electric wiring diagram of low headroom 2130160-vfd-l, 2130170-vfd-l.

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    137 electric connection drawing of low headroom hoist 2130160-vfd-l, 2130170-vfd-l.

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    138 139 48 1. 2. 3. 138 10. Motor voltage change(important).

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    139 d (start delay time) o (overload time) r (reset time) l h 2130020(-pt) 2130120 2130030(-pt) 2130130 2130040(-pt) 2130140 2130050(-pt) 2130150 2130060(-pt) 2130160 2130065(-pt) 2130165 2130070(-pt) 2130170 2130075 2130175 2130080 2130180 2130090 2130190 2130095 2130195 2130030-vfd(-pt) 2130130-vf...

  • Page 140

    76 acco drive, york, pennsylvania 17402 fax 800-715-8897.