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- Illustrated Parts Lists & Service Instructions
ACCO Brands CB345E Illustrated Parts Lists & Service Instructions
Acco Service Division; Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands, B62 8AN
Tel: +44 (0) 845 658 6600 Fax: +44 (0) 8704 215576
Page 1 of 55
ILLUSTRATED PARTS MANUAL:
FLOWLINE COMB & WIRE
BINDER RANGE
FLOWLINE COMB & WIRE
BINDER RANGE
Illustrated Parts Lists &
Service Instructions
CB345E, CB355E, CB405E, WB705E
Compiled by A Bumpsteed Issue No 20
Approved By
D Mead
Date 25/09/03
Summary of CB345E
Page 1
Acco service division; halesowen industrial estate, hereward rise, halesowen, west midlands, b62 8an tel: +44 (0) 845 658 6600 fax: +44 (0) 8704 215576 page 1 of 55 illustrated parts manual: flowline comb & wire binder range flowline comb & wire binder range illustrated parts lists & service instruc...
Page 2
Page 2 of 55 illustrated parts manual: flowline comb & wire binder range table of contents illustrated parts manual flowline range page contents 2 preface 3 - 4 illustrations and parts with 5 - 20 recommended spares cb345e 5 - 7 cb345e diagram 8 cb355 e 9 - 11 cb355e diagram 12 cb405e 13 - 16 cb405e...
Page 3
Page 3 of 55 illustrated parts manual: flowline comb & wire binder range specifications 50 – 53 cb345e 50 cb355e 51 cb405e 52 wb705e 53 amendment record sheet 54 - 55.
Page 4: Preface
Page 4 of 55 illustrated parts manual: flowline comb & wire binder range preface this manual provides the instructions for the replacement of all the components that may become worn or damaged. Details of replacement parts and ordering information are given in associated illustrated parts list. For ...
Page 5
Page 5 of 55 illustrated parts manual: flowline comb & wire binder range model cb345e part no description qty comments a55216 quadrant gear rh 1 a55217 quadrant gear lh 1 bsh78 oilite bearing 6.5 long 1 bsh79 oilite bearing al1824 12mm long 1 d47010 13t gear 2 d55050 comb binder die plate 1 d55051 c...
Page 6
Page 6 of 55 illustrated parts manual: flowline comb & wire binder range d55213 punch switch insulation collar 1 d55214 tie bar 1 d55215 compound gear 26/10t 1 d55218 tie rod bush 2 d55219 motor insulator 1 d55220 gear box end plate 1 d55226 wire - cap to pcb 1 d55227 laser punch plate 1 d55236 gear...
Page 7
Page 7 of 55 illustrated parts manual: flowline comb & wire binder range a55238 side frame assembly lh (spares) 1 comprises d55062a and d55200 (1off) a55239 side frame assembly rh (spares) 1 comprises d55115a and d55200 (1off).
Page 8
Page 8 of 55 illustrated parts manual: flowline comb & wire binder range cb345e diagram.
Page 9
Page 9 of 55 illustrated parts manual: flowline comb & wire binder range model cb355e part no description qty comments a55216 quadrant gear rh 1 a55217 quadrant gear lh 1 bsh78 oilite bearing 6.5 long 1 bsh79 oilite bearing al1824 12mm long 1 d47010 13t gear 2 d55050 comb binder die plate 1 d55051 c...
Page 10
Page 10 of 55 illustrated parts manual: flowline comb & wire binder range d55200 fixed spindle 2 d55202 rubber foot - l shaped 2 d55203 rubber foot - front 2 d55213 punch switch insulation collar 1 d55214 tie bar 1 d55215 compound gear 26/10t 1 d55218 tie rod bush 2 d55219 motor insulator 1 d55220 g...
Page 11
Page 11 of 55 illustrated parts manual: flowline comb & wire binder range d55100, d55156, peg93, peg95 and scm159 a55180d push plate assembly (spares) 1 comprises d55229, d55155 and rts73 a55222 motor/gearbox assembly (spares) 1 comprises bsh78, bsh79, d55072, d55073, d55074, d55162, d55163, d55189,...
Page 12
Page 12 of 55 illustrated parts manual: flowline comb & wire binder range model cb355e diagram.
Page 13
Page 13 of 55 illustrated parts manual: flowline comb & wire binder range model cb405e part no description qty comments a55207 mobile jaw assembly 1 a55216 quadrant gear rh 1 a55217 quadrant gear lh 1 bsh78 oilite bearing 1 bsh79 oilite bearing al1824 1 d000431 footswitch decal 1 d47010 13t gear 2 d...
Page 14
Page 14 of 55 illustrated parts manual: flowline comb & wire binder range d55133g infill panel 1 us variant only – see issue 16. Supplied as part of a55173i. – see issue 19 d55135 punch button 1 d55136 punch button spring 1 d55138 punch selector spring 3 d55139 punch selector switch r 1 d55140 punch...
Page 15
Page 15 of 55 illustrated parts manual: flowline comb & wire binder range pln36 m8 plain washer 2 pln37 m9 shim washer 1 rts19 tap/d/46/bs pop rivet (for c/fan) 5 us variant only – see issue 16 rts73 3.2 x 8mm fashtech euro rivet 3 scm157 m6 x 20 pan torx taptite screw 8 scm158 m5 x 16 pan torx tapt...
Page 16
Page 16 of 55 illustrated parts manual: flowline comb & wire binder range sl17-144, sl20-317 and tru99 see issue 12 a55223 punch handle side piece rh assembly (spares) 1 d55084 and peg97 a55224 punch handle side piece lh assembly (spares) 1 d55081 and peg97 a55251 motor/gearbox assembly us (spares) ...
Page 17
Page 17 of 55 illustrated parts manual: flowline comb & wire binder range cb405e diagram.
Page 18
Page 18 of 55 illustrated parts manual: flowline comb & wire binder range model wb705e part no description qty comments a55207 mobile jaw assembly 1 a55216 quadrant gear rh 1 a55217 quadrant gear lh 1 a55259 spring release assembly lh 1 from s/no a740634 – see issue 17 a55260 spring release assembly...
Page 19
Page 19 of 55 illustrated parts manual: flowline comb & wire binder range d55142a infill panel 1 supplied as part of a55176a – see issue 19 d55146 comb opening bung 2 d55148 pcb activation cam 1 d55150 wire adjuster worm gear 1 d55159 document measurer spring 1 supplied as part of a55176a – see issu...
Page 20
Page 20 of 55 illustrated parts manual: flowline comb & wire binder range scr721 m2.5 x 8 rec pan plastech screw 2 scr722 m5 x 16 pan plasfix screw 8 was 10 off – see issue 10 scr723 m6 x20 rec pan plastech screw 1 scr724 m3 x 8 plastec pan head torx 6 scr725 m5 x 20 plastfix pan head torx 7 shk2 3b...
Page 21
Page 21 of 55 illustrated parts manual: flowline comb & wire binder range model wb705e diagram.
Page 22: Important Note
Page 22 of 55 illustrated parts manual: flowline comb & wire binder range flowline binder range - service instructions important note always :- disconnect electrically powered machines from mains supply before commencing work. Discharge capacitor by shorting terminals using an insulated screwdriver....
Page 23
Page 23 of 55 illustrated parts manual: flowline comb & wire binder range section 2 – selector switches models cb405e, wb705e removal :- 1. Plug machine into mains socket and switch on. 2. Press punch operating button to begin punch cycle. 3. When the machine reaches the forward stroke of the punch ...
Page 24
Page 24 of 55 illustrated parts manual: flowline comb & wire binder range section 3 – top casing all models removal :- 1. Lower operating handle and lock in position where applicable. 2. Lift binder onto its back and rest on desk. 3. Unscrew three torx head screws from underside front edge of bottom...
Page 25
Page 25 of 55 illustrated parts manual: flowline comb & wire binder range section 4 – infill panel assemblies (inc led pcb) all models removal :- 1. Carry out previous sections where applicable. 2. Unscrew four torx head screws holding infill panel to side frames. 3. Lift off infill panel assembly t...
Page 26
Page 26 of 55 illustrated parts manual: flowline comb & wire binder range section 5 – comb opening mechanism all comb binders removal :- 1. Carry out previous sections where applicable. 2. Invert infill panel assembly and remove two springs from comb opening mechanism. 3. Lift comb opening mechanism...
Page 27
Page 27 of 55 illustrated parts manual: flowline comb & wire binder range section 6 – comb opening spindle assembly all comb binders removal :- 1. Carry out previous sections where applicable. 2. Remove spring clips from comb opening knob(s) and pull knob(s) from spindle. Remove two small springs fr...
Page 28
Page 28 of 55 illustrated parts manual: flowline comb & wire binder range section 7 – lower casing all models removal :- 1. Carry out previous sections where applicable. 2. On cb405e and wb705e first in screw washer at rear of machine which fastens foot pedal jack socket to casing. 3. Remove clippin...
Page 29
Page 29 of 55 illustrated parts manual: flowline comb & wire binder range section 8 – operating handle / wire closing links models cb405e, wb705e removal :- 1. Carry out previous sections where applicable. 2. Unscrew torx screw(s) from operating handle spindle and handle grip on double handle models...
Page 30
Page 30 of 55 illustrated parts manual: flowline comb & wire binder range section 9 – handle locks models cb405e, wb705e removal :- 1. Carry out previous sections where applicable. 2. Unscrew 2 off torx head screws from handle locking spindle, remove screws and washers. 3. Pull handle locking cams a...
Page 31
Page 31 of 55 illustrated parts manual: flowline comb & wire binder range section 10 – sideframes/stub shaft assembly all models removal:- 1. Carry out previous sections where applicable. 2. Remove back stop slide where fitted. 3. Unhook wire adjuster springs where fitted. 4. Unscrew four off torx h...
Page 32
Page 32 of 55 illustrated parts manual: flowline comb & wire binder range section 11 – punches model cb345e removal :- 1. Carry out previous sections where applicable. 2. Pull one-piece punch plate out of engagement with stripper plate. Replacement :- 1. Locate one-piece punch plate into slots in st...
Page 33
Page 33 of 55 illustrated parts manual: flowline comb & wire binder range section 12 – punch selectors models cb405e, wb705e removal :- 1. Carry out previous sections where applicable. 2. Lift front end of selector so that lug on selector is clear of slot in push plate assembly and push selector bac...
Page 34
Page 34 of 55 illustrated parts manual: flowline comb & wire binder range section 13 – wire adjuster mechanism models wb705e removal :- 1. Carry out previous sections where applicable. 2. Unscrew 2 off torx head screws and remove gear cap. 3. Lift out shaft assembly. Remove 2 off wire adjuster cams....
Page 35
Page 35 of 55 illustrated parts manual: flowline comb & wire binder range section 14 – gear box assembly (a55222 – 230v, a55251 – 115v) models cb345e, cb355e, cb405e, wb705e disassembly :- 1. Carry out previous sections where applicable. 2. Remove 2 off 13 tooth spur gears from electric lay shaft. 3...
Page 36
Page 36 of 55 illustrated parts manual: flowline comb & wire binder range step 1: fix helical pinion gear to motor step 2: fix the gearbox top casing to the motor using 3 off m4x12 machine screws and 3 off shk 2 shakeproof washers.
Page 37
Page 37 of 55 illustrated parts manual: flowline comb & wire binder range step 3: flip assembly over apply white grease to the shafts before sliding gears on. Put gears d55189 and d55215 on to the long shaft (d55072) and put into gearbox casing assembly. Ensure the shaft is pushed up against the mot...
Page 38
Page 38 of 55 illustrated parts manual: flowline comb & wire binder range step 5: flip assembly over and press bsh 78 into the recess in the gearbox top cover step 6: press bsh79 into gearbox end plate d55220. Push gear d55191 into bsh78 on the gearbox assembly. Push the end plate onto the gearbox a...
Page 39
Page 39 of 55 illustrated parts manual: flowline comb & wire binder range position gear shaft retainer (d55236) as shown and fasten gearbox end plate to gearbox assembly using 4 off m5x20 screws. Step 7 – (230v motor): fold motor insulator (d55219) along creases and put around the motor. The motor w...
Page 40
Page 40 of 55 illustrated parts manual: flowline comb & wire binder range step 9 – (230v motor): position motor support bracket (d55193) against gearbox assembly, ensuring the holes in the motor insulator line up with the holes in the gear- box and motor support bracket. Secure gearbox assembly to m...
Page 41
Page 41 of 55 illustrated parts manual: flowline comb & wire binder range step 10 – (230v motor): connect the wires from the motor to the 9mfd capacitor as follows; grey wire to top left flag on cap, black wire to top right flag on cap. Thread the end of the wiring loom through the loose cable tie. ...
Page 42
Page 42 of 55 illustrated parts manual: flowline comb & wire binder range step 11 – (230v motor): cable tie the wiring loom (d55226) securely to the gearbox end plate using 2 cable ties. Tie the motor wire to the support bracket using cable tie. Tighten all cable ties and snip to length.
Page 43
Page 43 of 55 illustrated parts manual: flowline comb & wire binder range step 12: fasten 3 off pcb mounting blocks, in the orientation shown, to the main pcb (sl17-300 or sl17-314 see issue 14 for serial no/model) using 3 off m3x8 screws. Step 13: fasten the main pcb to the motor support bracket an...
Page 44
Page 44 of 55 illustrated parts manual: flowline comb & wire binder range step7 – (115v motor): fold motor insulators (d55219 and d55252) along creases and fit around motor as shown. The motor wires go through a hole at the side of the insulator. Fasten the insulators to the motor using 2 x cable ti...
Page 45
Page 45 of 55 illustrated parts manual: flowline comb & wire binder range step 8 – (115v motor): position motor support brackrt (d55193) against gearbox assembly, ensuring that holes in the motor insulators align with the holes in the gearbox and motor support bracket. Secure gearbox assembly to the...
Page 46
Page 46 of 55 illustrated parts manual: flowline comb & wire binder range step 9 – (115v motor): wrap capacitor insulating sleeve (d55248) around 25mfd capacitor (sl6-59) and fit insulating disc (d55250) onto capacitor stud. Fit capacitor stud through mounting hole in gearbox housing and secure with...
Page 47
Page 47 of 55 illustrated parts manual: flowline comb & wire binder range wiring diagram (230v).
Page 48
Page 48 of 55 illustrated parts manual: flowline comb & wire binder range wiring diagram (230v) (see issue 14).
Page 49
Page 49 of 55 illustrated parts manual: flowline comb & wire binder range wiring diagram (115v) see issue 16.
Page 50
Page 50 of 55 illustrated parts manual: flowline comb & wire binder range model cb345e power supply 230v 50hz motor power 140w height 160 mm (6.30 ins) width 460 mm (18.11 ins) length 430 mm (16.93 ins) weight 12.5 kg (27.5 lbs) entry width 310 mm (12.20 ins) hole pitch 14.2 mm (9/16 ins - us pitch)...
Page 51
Page 51 of 55 illustrated parts manual: flowline comb & wire binder range model cb355e power supply 230v 50hz motor power 140w height 160 mm (6.30 ins) width 460 mm (18.11 ins) length 430 mm (16.93 ins) weight 13.5 kg (29.7 lbs) entry width 310 mm (12.20 ins) hole pitch 14.2 mm (9/16 ins - us pitch)...
Page 52
Page 52 of 55 illustrated parts manual: flowline comb & wire binder range model cb405e power supply 230v 50hz 115v 60hz – us variant – see issue 16 motor power 140w height 190 mm (7.48 ins) width 480 mm (18.90 ins) length 430 mm (16.93 ins) weight 15 kg (33 lbs) entry width 310 mm (12.20 ins) hole p...
Page 53
Page 53 of 55 illustrated parts manual: flowline comb & wire binder range model wb705e power supply 230v 50hz motor power 140w height 190 mm (7.48 ins) width 440 mm (17.32 ins) length 430 mm (16.93 ins) weight 12.5 kg (27.5 lbs) entry width 310 mm (12.20 ins) hole pitch 8.46 mm (1/3 ins - internatio...
Page 54
Page 54 of 55 illustrated parts manual: flowline comb & wire binder range amendment record sheet issue no decription serial no caro no 1 original 301 2 page 15 – model wb705e – part no d55237, wb705e led pcb cover added a665070 538 3 part no d55236 – gear box shaft retainer added to all models. Omit...
Page 55
Page 55 of 55 illustrated parts manual: flowline comb & wire binder range a740634 wb705e 15 part no d55128 – wire closing cover has changed to d55128p – wire closing cover printed on cb405e and wb705e models only. A713323 624 16 us variant to model cb405e added. Wiring diagrams added for all models....