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Ace Sports ARROW 150CC 1502 Parts Manual

Summary of ARROW 150CC 1502

  • Page 2

    Arrow 150 parts manual preface thank you for your purchase. We hope you enjoy your new scooter. Following are the part descriptions for your scooter. As technology changes and advances, some parts may vary from those written in this manual. We have the right to change any part without notice. A.C.E....

  • Page 3

    Arrow 150 parts manual index to engineer group e-01 cylinder head cover e-02 cylinder head e-03 cylinder e-04 carburetor e-05 crankshaft – connecting rod – piston e-06 crankcase – l e-07 left crankcase cover e-08 crankcase – r e-09 right crankcase cover e-10 transmission e-11 a.C. Generator e-12 sta...

  • Page 4

    Arrow 150 parts manual *** index to engineer *** e-01 cylinder head cover ref. Part no. Description qty remarks 1a cylinder head assy. 1 (1/2/3/4/5) 1 513-1008 cylinder head cover comp. 1 sold as assembly 2 7213-0002 breather pressure plate 1 sold as assembly 3 513-1007 breather tube 1 sold as assem...

  • Page 5

    Arrow 150 parts manual e-02 cylinder head ref. Part no. Description qty remarks 1 500-1002 dowel pin 4 2 500-1303 nut m06 2 3 500-1081 flange bold m04 x 25 1 4 513-1081 tube clip 1 5 500-1001 stud m06 x 60 2 6 500-1304 bolt m06x100 2 7 513-1002 carburetor insulator gasket 1 8 513-1003 carburetor ins...

  • Page 6

    Arrow 150 parts manual e-02 cylinder head ref. Part no. Description qty remarks 17 500-1073 nut m08 4 18 500-1010 washer 08 4 19 513-1072 in. Valve rocker arm shaft 1 20 513-1011 valve cotter 4 21 513-1027 ex. Valve rocker arm shaft 1 22 7213-0008 camshaft group 1 23 513-2004 rocker arm 2 24 557-100...

  • Page 7

    Arrow 150 parts manual e-03 cylinder ref. Part no. Description qty remarks 1 513-1013 cylinder head assy 1 2 500-1307 bolt m06 x 20 2 3 513-1016 chain adjuster assy 2 4 513-1015 chain adjuster gasket 1 5 7200-0006 cam chain screw 1 6 7200-0007 o-ring 15.5 x 1.5 1 7 513-1032 cam chain tensioner 1 8 5...

  • Page 8

    Arrow 150 parts manual e-04 carburetor ref. Part no. Description qty remarks 1 513-3003 carburetor assy 1 2a tube assy 1 (2/3/4) 2 7213-0013 3 way joint 1 sold as assembly 3 7213-0014 tube clip 3 sold as assembly 4 7213-0015 tube 1 sold as assembly e04.

  • Page 9

    Arrow 150 parts manual e-05 crankshaft connecting rod - piston ref. Part no. Description qty remarks 1 513-1037 piston 1 2a 500-1038 piston ring set 1 (2/3/4) 2 first piston ring 1 sold as assembly 3 7213-0018 second piston ring 1 sold as assembly 4 7213-0019 piston oil ring (set) 1 sold as assembly...

  • Page 10

    Arrow 150 parts manual e-06 crankcase – l ref. Part no. Description qty remarks 1 7213-0024 l crankcase comp 1 2 7213-0025 oil seal 27 x 42 x 7 1 3 7222-0001 radial ball bearing 46104 1 4 7213-0026 shock absorber tube 1 5 7222-0002 radial ball bearing 46102 1 6 7213-0027 breather tube assy 1 7 7222-...

  • Page 11

    Arrow 150 parts manual e-05 crankshaft connecting rod - piston ref. Part no. Description qty remarks 1 513-1037 piston 1 2a 500-1038 piston ring set 1 (2/3/4) 2 7213-0017 first piston ring 1 sold as assembly 3 7213-0018 second piston ring 1 sold as assembly 4 7213-0019 piston oil ring (set) 1 sold a...

  • Page 12

    Arrow 150 parts manual e-07 left crankcase cover ref. Part no. Description qty remarks 1 7213-0043 l side cover 1 2 7213-0044 breather drain tube clamp 1 3 7213-0045 throttle cable clamp 1 4 7213-0046 dowel pin 2 5 7213-0047 brake cable clamp 1 6 7200-0014 screw st4.2 x 8-c-h 4 7 7213-0048 l cover p...

  • Page 13

    Arrow 150 parts manual e-08 crankcase – r ref. Part no. Description qty remarks 1 7213-0053 engine hanger rubber bushing 1 2 7213-0054 dowel pin 8 x 14 2 3 7213-0055 r crankcase assy 1 4 500-1054 bolt m06 x 50 2 5 7213-0056 double end studs 2 6 513-1025 r crankcase gasket 1 e08.

  • Page 14

    Arrow 150 parts manual e-09 right crankcase cover ref. Part no. Description qty remarks 1 7213-0058 r crankcase cover comp 1 2 7213-0059 dowel pin 2 3 500-1013 bolt m06x95 4 4 77 213-0060 magneto clamp 1 5 500-3032 bolt m06 x 40 1 6 500-1311 bolt m06 x 110 2 7 500-1304 bolt m06 x 100 1 8 513-1021 oi...

  • Page 15

    Arrow 150 parts manual e-09 right crankcase cover ref. Part no. Description qty remarks 11 557-1003 oil filler screen spring 1 12 7213-0064 o ring 18 x 3 1 13 500-1015 oil filler cap 1 14 513-1020 oil filler screen 1 15 7213-0067 oil seal 19.8 x 30 x 5 1 16 7213-0068 r crankcase cover gasket 1 e09.

  • Page 16

    Arrow 150 parts manual e-10 transmission ref. Part no. Description qty remarks 1a 513-1060 moveable drive pulley assy (1/2/3/4/5/6) 1 7213-0069 ramp plate 1 sold as assembly 2 7213-0070 clip 2 sold as assembly 3 7213-0071 weight roller comp 6 sold as assembly 4 7213-0072 slide piece 3 sold as assemb...

  • Page 17

    Arrow 150 parts manual e-10 transmission ref. Part no. Description qty remarks 14-1 7213-0078 o seal 20 x 32 x 6 1 14-2 500-1309 bolt m 6 x 28 4 14-3 7222-0004 radial ball bearing 36204 1 14-4 7222-0005 radial ball bearing 36202 1 14-5 7200-0004 washer 8 special 1 14-6 7200-0021 bolt m8 x 12 1 14-7 ...

  • Page 18

    Ref. Part no. Description qty remarks 1 513-1055 cooling fan comp 1 2 500-1065 bolt m06 x 18 4 3 500-3012 nut m12 1 4 500-3011 washer m12 1 5 500-2510 bolt m5 x 12 2 6 7213-0087 magneto assy. 1 7 500-1084 bolt m06 x 12 2 e-11 generator arrow 150 parts manual e11.

  • Page 19

    Arrow 150 parts manual e-12 starting motor ref. Part no. Description qty remarks 1 513-1059 starting motor assy 1 1-1 7213-0088 starting motor cable 1 1-2 7213-0089 o-ring 1 2 500-1306 bolt m06 x 16 1 3 513-1058 reduction starter gear 1 4 513-1090 reduction starter gear shaft 1 5 513-1056 flange sta...

  • Page 20

    Arrow 150 parts manual e-13 oil pump ref. Part no. Description qty remarks 1 7223-0001 driven sprocket 1 2 513-1084 oil separator 1 3 513-1045 oil pump assy. 1 3-1 7213-0100 oil pump shaft 1 3-2 7213-0101 oil pump body 1 3-3 7213-0102 oil pump plate 1 3-4 500-0111 tapping screw m3 x 10 1 3-5 7213-01...

  • Page 21

    Arrow 150 parts manual e-14 fan cover, shroud ref. Part no. Description qty remarks 1 7213-0105 breather tube clamp assy 1 2 513-1043 fan cover comp 1 3 513-2010 starter cable clamp 1 4 513-2011 carburetor cable duct 1 5 7213-0106 dust shroud 1 6 513-3014 shroud comp a 1 7 513-1078 oil seal shroud a...

  • Page 22

    Arrow 150 parts manual *** index to frame *** f-01 headlight ref. Part no. Description qty remarks 1 7209-0001 headlight holder 1 2 7209-0002 headlight bulb 12v 18w 2 3 7209-0003 sidelight bulb 12v 3w 2 4 7237-0001 headlight cover comp 1 5a 7209-0044 headlight assy. 1 (1/2/3/4) f01.

  • Page 23

    Arrow 150 parts manual f-02 meter ref. Part no. Description qty remarks 1a 7209-0042 speedometer case assy. 4 (1/2/3) 1 7209-0004 lens 1 sold as assembly 2 7209-0005 reflecting plate 1 sold as assembly 3 7209-0006 speedometer case 1 sold as assembly 4 7209-0007 bulbs 5 5 7209-0008 sub-wire harness 1...

  • Page 24

    Arrow 150 parts manual f-03 switches ref. Part no. Description qty remarks 1 7209-0009 l handle grip 1 2 7209-0010 start switch unit 1 3 7209-0011 high beam & low beam switch unit 1 4 7209-0012 horn switch unit 1 5 7209-0013 turn light switch unit 1 6 7209-0014 fr. Brake switch unit 1 7 7209-0015 li...

  • Page 25

    Arrow 150 parts manual f-04 front brake master cylinder ref. Part no. Description qty remarks 1 7230-0002 l. Handle 1 2 7257-0001 returning spring 1 3 7230-0003 connecting gasket 1 4 500-1048 nut m05 1 sold as assembly 5 7200-0053 handle lever bolt 1 sold as assembly 6a 7252-0025 fr. Brake assy. 1 (...

  • Page 26

    Arrow 150 parts manual f-05 steering handle ref. Part no. Description qty remarks 1 7250-0001 wind screen cover 1 2 7240-0003 r. Windscreen cover plate 1 3 7200-0055 spring nut 4.2 2 4 7200-0031 tapping screw st 4.2 x 12 6 5 500-1087 locked nut m10 1 6 500-1071 steering handle locked washer m10 1 7 ...

  • Page 27

    Arrow 150 parts manual f-06 front cover ref. Part no. Description qty remarks 1 7250-0002 fr. Cover 1 2 7200-0064 tapping screw st 4 x 12 2 3 7200-0027 spring nut st4 6 4 500-1318 tapping screw st 5 x 16 6 5 7237-0003 r. Fr. Cover plate comp. 1 6 500-1048 nut m05 2 7 7237-0004 l. Fr. Cover plate com...

  • Page 28

    Arrow 150 parts manual f-07 front luggage box ref. Part no. Description qty remarks 1 7200-0032 tapping screw st 4.2 x 16 8 2 7250-0004 fr. Boot cover 1 3 7200-0034 tapping screw st 5 x 18 2 4 7240-0005 number cover 1 5 7250-0005 fr. Storage cover 1 6 7240-0006 fr. Storage lock 1 7 7240-0007 helmet ...

  • Page 29

    Arrow 150 parts manual f-08 floor panel ref. Part no. Description qty remarks 1 7250-0006 l. Protecting plate comp 1 2 500-2105 bolt m06 x 16 2 3 7250-0007 r. Protecting plate comp 1 4 7250-0008 floor step 1 5 7200-0025 spring nut st4.8 8 6 500-1062 tapping screw st 4.8 x 16 16 7 7200-0037 tapping s...

  • Page 30

    Arrow 150 parts manual f-09 luggage case & rear cover ref. Part no. Description qty remarks 1 7299-0001 luggage case 1 2 7250-0012 r. Plastic plate comp 1 3 7250-0013 l. Plastic plate comp 1 4 7240-0011 rr. Middle plastic plate comp 1 5 7240-0012 rr. Plastic plate comp 1 6 7299-0002 luggage case cov...

  • Page 31

    Arrow 150 parts manual f-10 front fork ref. Part no. Description qty remarks 1 7236-0002 stem comp 1 2 7236-0003 l. Fr. Cushion assy 1 3 7236-0004 r. Fr. Cushion assy 1 4 7237-0005 fr. Parts fender comp 1 5 7237-0006 fr. Parts fender comp 1 6 7236-0005 clip set 1 7 7236-0006 locked clip 1 8 7236-000...

  • Page 32

    Arrow 150 parts manual f-11 front brake caliper ref. Part no. Description qty remarks 1 7200-0089 washer 2 sold as assembly 2 7252-0004 brake pad 2 sold separately and as assembly 3 7252-0005 brake oil seal 2 sold as assembly 4 7252-0006 brake piston 1 sold as assembly 5 7200-0090 bolt 2 sold as ass...

  • Page 33

    Arrow 150 parts manual f-12 front wheel ref. Part no. Description qty remarks 1 7219-0001 fr. Wheel rim 1 sold separately or as assembly 2 7216-0001 fr. Tire 1 sold separately or as assembly 3 7240-0013 valve stem 1 4 7252-0015 fr. Brake disk 1 5 500-1068 bolt m08 x 25 3 6 7240-0014 collar fr wheel ...

  • Page 34

    Arrow 150 parts manual f-13 carrier plate ref. Part no. Description qty remarks 1 7250-0016 carrier outer cover 1 2 7250-0017 carrier plate 1 3 500-1009 flange bolt m06 x 12 8 f13.

  • Page 35

    Arrow 150 parts manual f-14 rear wheel ref. Part no. Description qty remarks 1 7216-0002 rear tire 1 sold separately or as assembly 2 7219-0002 rr. Rim wheel comp. 1 sold separately or as assembly 3 7252-0016 locked nut m16 x 1.5 1 4a rear brake shoe assy. 1 (4/5/11) 4 7252-0023 rr. Brake shoe 1 sol...

  • Page 36

    Arrow 150 parts manual f-15 seat cushion ref. Part no. Description qty remarks 1 7240-0020 seat lock plate 1 2 7240-0021 spring clip 1 3 7240-0022 seat lock comp 1 4 7240-0023 seat bracket comp 1 5 7240-0024 seat lock cable comp 1 6 7250-0018 seat cushion 1 7 7200-0098 screw (seat lock) 2 8 7240-002...

  • Page 37

    Arrow 150 parts manual f-16 fuel tank ref. Part no. Description qty remarks 1 7240-0026 fuel unit 1 2 7240-0027 packing base 1 3 7240-0028 retainer fuel unit 1 4 7250-0019 fuel tank comp 1 5 7240-0029 fuel filler cap comp 1 6 500-1009 flange bolt m06 x 12 2 7 7240-0030 fuel strainer 1 8 7240-0031 fu...

  • Page 38

    Arrow 150 parts manual f-17 battery ref. Part no. Description qty remarks 1a 7209-0020 battery- a. Small (5 3/4x3 3/4 x 3 1/4) 1 small 1b 7209-0043 battery -b large (6 1/2x2 3/4x7) 1 large 2 7209-0021 “+” cable 1 3 7209-0022 1 4 7209-0023 “-“ cable - b 1 f17 “-“ cable - a.

  • Page 39

    Arrow 150 parts manual f-18 air cleaner ref. Part no. Description qty remarks 1 7200-0035 tapping screw st4.2 x 13 8 2 7250-0020 air cleaner cover 1 3 7213-0111 element air filter 1 4 7213-0112 air cleaner body 1 5 7213-0113 air filter tube 1 f18.

  • Page 40

    Arrow 150 parts manual f-19 exhaust muffler ref. Part no. Description qty remarks 1 7213-0114 exhaust pipe gasket 1 2 7200-0101 cap nut m06 2 3 7213-0115 muffler 1 4 7200-0019 hex bolt m10 x 55 2 4a lock washer (not shown) 5 500-1305 washer 6 2 6 7200-0028 spring washer 6 2 7 8200-0161 bolt m06 x 10...

  • Page 41

    Arrow 150 parts manual f-20 stand ref. Part no. Description qty remarks 1 7250-0021 main stand 1 2 500-3019 nut m06 1 3 7240-0032 damper rubber sprocket 1 4 500-1058 flange bolt m06 x 25 1 5 8200-1101 flange bolt m10 x 25 2 6 7240-0033 frame collar 2 7 7250-0022 side stand comp 1 8 7257-0003 side st...

  • Page 42

    Arrow 150 parts manual f-21 rear cushion ref. Part no. Description qty remarks 1 7253-0001 rr. Cushion assy (3 pcs/set) 1 2 7240-0034 rubber bushing 1 sold as assembly 3 7240-0035 rubber bushing collar 1 sold as assembly 4 8200-0152 flange bolt m10 x 40 1 5 7200-0111 flange bolt m8 x 30 1 f21.

  • Page 43

    Arrow 150 parts manual f-22 rear fender ref. Part no. Description qty remarks 1 7250-0023 rr. Fender 1 2 7250-0024 rr. Wheel inner fender 1 3 7240-0036 l. Rr. Wheel fender comp plate 1 4 7240-0037 r. Rr. Wheel fender comp plate 1 5 7240-0038 l.& r. Reflector 2 6 7240-0039 bracket 1 7 7240-0040 rr. R...

  • Page 44

    Arrow 150 parts manual f-23 turn signals ref. Part no. Description qty remarks 1 7209-0024 l. Fr. Turn signal 1 2 7209-0025 r. Fr. Turn signal 1 3 7209-0026 light holder 1 4 7209-0027 l. Fr. Bulb 1 5 7240-0041 turn signal holder 1 6 7240-0042 turn signal lens 1 7 7200-0117 screw (turn signal) 2 f23.

  • Page 45

    Arrow 150 parts manual f-24 tail light ref. Part no. Description qty remarks 1a 7209-0028 rr. Tail light assy 1 (2/3/4/5/6/7/8/9) 2 7250-0025 rr. Tail light cover 1 3 7250-0026 l. Rr. Turn signal cover 1 4 7250-0027 r. Rr. Turn signal cover 1 5 7209-0029 tail light holder 1 6 7209-0030 bulb 12v 5w (...

  • Page 46

    Arrow 150 parts manual f-25 wire harness ref. Part no. Description qty remarks 1 7209-0032 wire harness 1 2 7209-0033 horn 1 3 7209-0034 ignition coil wire 1 4 7209-0035 resistor 1 5a 7209-0036 regulator 1 5b 7209-0043 regulator with wire 1 6 7209-0037 relay start comp 1 7 7209-0038 cdi 1 8 7209-003...

  • Page 47

    Arrow 150 parts manual f-26 frame body ref. Part no. Description qty remarks 1 7250-0028 frame body 1 2 7240-0043 engine hanger 1 3 7240-0044 fuel tank holder 1 4 7240-0045 l. Step plate comp 1 5 7240-0046 r. Step plate comp 1 6 7250-0029 frame fender 1 7 7240-0047 head light bracket 1 8 7200-0021 b...

  • Page 48

    Arrow 150 parts manual f-27 tool set ref. Part no. Description qty remarks 1 7208-0001 tool set-7 pieces 1 2 7208-0002 tool bag 1 3 7208-0003 pliers 165 1 4 7208-0004 wrench 1 5 7208-0005 wrench 10-12 1 6 7208-0006 spark plug collar comp 1 7 7208-0007 pliers 1 8 7208-0008 wrench 12-14 1 f27.

  • Page 49

    Arrow 150 parts manual f-28 labels ref. Part no. Description qty remarks 1 7240-0048 label 2 2 7240-0049 warning label 1 3 7240-0050 carrier plate label 1 4 7240-0051 triangle warning label 1 f28.