Aire-Flo 92AF1DF Installation Instructions Manual
Page 1
02/11
*2P0211*
506721−01
*P506721-01*
P.O. Box 799900, Dallas, TX 75379−9900
INSTALLATION INSTRUCTIONS
92AF1DF and 95AF1DF
Counterflow Warm Air Gas Furnaces
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in
manuals, be alert to the potential for personal injury or death.
This manual must be left with the homeowner for future reference.
CAUTION
As with any mechanical equipment, personal injury
can result from contact with sharp sheet metal
edges. Be careful when you handle this equipment.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a licensed professional installer (or
equivalent), service agency or the gas supplier.
TABLE OF CONTENTS
Unit Dimensions
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92AF1DF/95AF1DF Parts Arrangement
3
. . . . . . . . . . . .
92AF1DF/95AF1DF Gas Furnace
4
. . . . . . . . . . . . . . . . .
Shipping and Packing List
4
. . . . . . . . . . . . . . . . . . . . . . . .
Safety Information
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of Furnace as a Construction Heater
5
. . . . . . . . . . .
General
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combustion, Dilution and Ventilation Air
6
. . . . . . . . . . . .
Setting Equipment
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct System
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe and Fittings Specifications
12
. . . . . . . . . . . . . . . . . . .
Joint Cementing Procedure
14
. . . . . . . . . . . . . . . . . . . . . . .
Venting Practices
14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Piping Guidelines
15
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping
30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical
32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start Up
36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Measurement
38
. . . . . . . . . . . . . . . . . . . . . .
Proper Combustion
38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude
38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing Non Direct Appliances for Proper Air
39
. . . . . . . .
Other Unit Adjustments
40
. . . . . . . . . . . . . . . . . . . . . . . . . .
Service
41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planned Service
43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated Control Diagnostic Codes
43
. . . . . . . . . . . . . . .
Repair Parts List
44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start Up Checklist
45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
02/11 Supersedes 01/11