AIRLESSCO 1110E Service & Operation Manual - Warnings - Continued

Summary of 1110E

  • Page 1

    001-493 feb09 ® airlessco - sl810 & 1100 allpro - 910e & 1110e a irless p aint s prayer s ervice /o peration m anual.

  • Page 2: Table of Contents

    2 1 table of contents section figure introduction........................................................................ 1 safety warnings ................................................................ 2 flushing............................................................................. 5 how t...

  • Page 3: Introduction

    2 1 introduction no modifications or alterations of any airlessco equipment or part is allowed. All service procedures to be performed by an authorized airlessco service center only. Handle this unit as you would a loaded firearm! High pressure spray can cause extremely serious injury. Observe all w...

  • Page 4: Warnings

    2 3 note to physician: injection in the skin is a traumatic injury. It is important to treat the injury surgically as soon as possible. Do not delay treatment to research toxicity. Tox- icity is a concern with some exotic coatings injected directly into the blood stream. Consultation with a plastic ...

  • Page 5: Warnings - Continued

    2 3 warnings - continued hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin, inhaled or swallowed. Know the hazards of the fluid you are using. Store & dispose of hazardous fluids according to manufacturer, local, state & national guidelines. Always wear ...

  • Page 6: Warnings - Continued

    4 5 this sprayer operates at 3000 psi (205 bar). Always be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage. Never leave a pressurized sprayer unattended to...

  • Page 7: Flushing

    4 5 warning: to reduce the risk of static sparking, which can cause fire or explosion, always hold a metal part of the gun firmly against the metal pail when flushing. This also reduces splashing. Refer to fig 4. Your unit was factory tested in an oil solution which was left in the pump. Before usin...

  • Page 8: Setting Up

    6 7 setting up fig. 5 1. Connect the hose and gun 2. Fill the packing nut/wet cup 4. Grounding a. Remove the plastic cap plug from the outlet and screw a conductive or grounded 3000 psi spray hose onto fluid outlet. B. Connect an airless spray gun to the other end of the hose, but do not install the...

  • Page 9: Starting Up

    6 7 2. Prepare the material a. Turn the pressure control knob clockwise to increase pressure and counterclockwise to decrease pressure. B. Always use the lowest pressure necessary to completely atomize the material. Note: operating the sprayer at higher pressure than needed, wastes material, causes ...

  • Page 10: Pressure Relief Procedure

    8 9 pressure relief procedure 5. Re-engage gun safety latch and close prime/pressure relief valve. To avoid possible serious body injury, always follow this procedure whenever the sprayer is shut off, when checking it, when installing, changing or cleaning tips, whenever you stop spraying, or when y...

  • Page 11: Fig. 7

    8 9 spray attach spray gun to airless unit and tighten fittings securely. Set the gun safety latch. (also may be called gun safety lock, or trigger lock) * the gun safety latch should always be set when the gun is not being triggered. Read all warnings and safety precautions supplied with the spray ...

  • Page 12: Fig. 11

    10 11 3* 9 8 7 6 5 4 2* 1* 13 19 16 15 14 12 11 10* 17 18 20 fig. 11 parts list figure 11 item no. Part no. Description 1 120-530* gun seat assembly 2 120-535* gasket-seat 3 120-520* needle assembly 4 120-529 gun seat adapter 5 120-562 trigger guard 6 120-539 119-055 119-054 pivot trigger pin (008 g...

  • Page 13

    10 11 airless spray troubleshooting defects cause correction coarse spray low pressure increase the pressure excessive fogging (overspray) high pressure material too thin reduce the pressure to satisfactory pattern distrabution use less thinner patten too wide spray angle too large use smaller spray...

  • Page 14: Tip Selection Guide

    12 13 thickness of the paint coat per stroke is determined by spray tip "fan width", rate of the spray gun movement, and distance to surface. Two tips having the same tip size, but different pattern widths will deliver the same amount of paint over a different area (wider or narrower strip). A spray...

  • Page 15: Regular Maintenance

    12 13 regular maintenance 1. Always stop the pump at the bottom of its stroke when you take a break or at the end of the day. This helps keep material from drying on the rod, damaging the packings. 2. Keep the displacement pump packing nut/wet cup 1/3 full of airlessco throat seal oil at all times. ...

  • Page 16: Field Troubleshooting

    14 15 problem cause solution unit doesn’t prime airleak due to: •loose suction nut • worn o-rings stuck or fouled balls prime/pressure relief valve not opening • tighten suction nut • replace o-ring (106-018) on suction seat & o-ring (106-017) below suction seat • service inlet and outlet valves • c...

  • Page 17: Servicing The Fluid Pump

    14 15 2 1 3 11 4 5 6 7 8 9 12 14 13 6 15 16 10 servicing the fluid pump fluid pump disconnect fluid pump reinstall 1. Flush out the material you are spraying, if possible. 2. Follow the pressure relief procedure on page 8. Stop the pump in the middle of down stroke. 3. Remove the suction tube and fl...

  • Page 18: Fig. 20

    16 17 servicing inlet nut & outlet valve fig. 20 fig. 21 inlet valve 1. Using the rod collar tool (189-211), unscrew the suction nut, containing suction seat support, off of the fluid body. 2. Remove the suction seat, o-ring, suction ball and suction ball guide with o-ring. 3. Clean all parts and in...

  • Page 19

    16 17 11. Take the upper female gland & place on top of your assembled upper packings with the inverted side down. 12. Take your assembled upper glands and packings (7 pieces) and slide on over the top of the piston, making sure the inverted sides are facing down. 13. Take the v-packing holder and r...

  • Page 20: Fig. 22

    18 19 fig. 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 14 16 15 25 packing replacement procedures parts list figure 22 & 23 item no. Part no. Description 1 187-330-99 piston rod 2 187-046 packing nut 3 187-313 fluid body 4 187-315 spacer 5 106-021 o-ring 6 187-062 ball guide 7 ...

  • Page 21: Paint System

    18 19 parts list figure 24 item no. Part no. Description 1 100-180 prime valve 2 301-348 bypass tube 3 301-318-99 301-364-99 pressure control assy (110v) pressure control assy (230v) 4 301-308 hose 5 169-010 nipple 6 100-123 hose 7 100-312 screw 8 331-103 washer 9 100-028 plug (1/4”) 10 100-160 cap ...

  • Page 22: Complete Sprayer

    20 21 complete sprayer fig. 26 1 2 3 4 5 6 7 8 9 10 11 12,13 14 15 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 35 36, 37, 38, 39, 41 49 42 50 51 52 53 54 55 28 43 44 34 45 46 47 48 56 57 58 27.

  • Page 23: Complete Sprayer Parts List

    20 21 complete sprayer parts list parts list figure 26 item no. Part no. Description 1 301-320 cover 2 100-312 screw (4) 3 100-360 screw (2) 4 301-105 hook 5 301-467 front shield 6 301-337 screw (2) 7 100-028 plug 1/4 npt 8 111-044 screw (2) 9 113-023 lock washer (2) 10 100-344 washer (2) 11 301-193...

  • Page 24: Fig. 28

    22 23 suction assy - 5 gal. - (301-090-99) fig. 28 fig. 27 parts list figure 27 item no. Part no. Description * 301-517-99 suction hose assy (includes items 1-5) 1 141-008 inlet strainer 2 301-514 suction tube 3 301-516 hose clamps (2) 4 301-513a hose 5 100-165 elbow 6 188-377 return pipe 7 100-128 ...

  • Page 25

    22 23 cause steps control settings step 1: after making sure that the machine is plugged into the wall, verify that the on-off switch is in the on position and that the pressure control knob is turned all the way to the right (clockwise for maximum pressure). Circuit breaker step 2: using your multi...

  • Page 26

    24 25 pressure contol ass'y calibration note: anytime a sensor or pressure control assembly (board) or both are replaced, the following calibrations must be performed. Note: pressure control assemblies (boards) are now being equipped with a green grounding wire attached. Contect the grounding wire t...

  • Page 27: Fig. 29

    24 25 parts list figure 29 item no. Part no. Description 1 331-168 301-101 electrical cord 110v electrical cord 230v 2 331-185 strain relief 3 331-138 screw 4 301-083 toggle switch 5 301-518 301-084a 301-084b 35a circuit breaker 110v 10a circuit breaker 230v 15a circuit breaker 230v 6 117-035 rubber...

  • Page 28: Figure 30

    26 27 1 2 3 4 5 6 replacement of electrical components warning: always unplug the electrical cord before servicing machine! Note: anytime the pressure control assembly, sensor, or both are replaced, perform the calibrations. Pressure control assembly (electrical control board) sensor potentiometer o...

  • Page 29: Notes

    26 27 notes.

  • Page 30: Notes

    28 29 notes.

  • Page 31: Notes

    28 29 notes.

  • Page 32: Quick Flush

    A ir l e s s c o a ccessories strong yet flexible, for airless sprayers up to 3300 psi part no: hose description 100-012 3/16” whip hose, 4 ft. 100-040 1/4” whip hose, 3 ft. 100-204 1/4” whip hose, 5 ft. 100-199 3/8” whip hose, 6 ft. 100-011 1/4” hose, 50 ft. 100-023 3/8” hose, 50 ft. 100-037 1/2” h...