AIRLESSCO 1500-3 Service & Operation Manual

Manual is about: Professional Pressure Washers

Summary of 1500-3

  • Page 1

    Premium series professional pressure washers service/operation manual form no. 001-612 apr2605.

  • Page 2

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com manufactured by: airlessco by durotech co. P.O. Box 8006, moorpark, ca 93020-8006 ship to: 5397 commerce ave., moorpark, ca 93021 tel: 805-523-0211 fax: 805-523-1063 subject to change without notice. Copyrigh...

  • Page 3

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com table of contents manufactured by: airlessco by durotech co. P.O. Box 8006, moorpark, ca 93020-8006 ship to: 5397 commerce ave., moorpark, ca 93021 tel: 805-523-0211 fax: 805-523-1063 subject to change withou...

  • Page 4

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com all pumps come standard with honda engine, general pump, chemical injector, 5 color coded cleaning nozzles, 50’ hose...

  • Page 5

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com warnings high pressure spray can cause extremely serious injury. Never put your hand or fingers in front of gun. Nev...

  • Page 6

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com always: • always remember that liquid released at pressure can penetrate skin, causing serious injury. If injury occ...

  • Page 7

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com high pressure hose • the hose provided by airlessco is selected from the finest hoses available and is intended to b...

  • Page 8

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com prior to starting: • read and understand all warnings before operating euipment. • connect standard garden hose to w...

  • Page 9

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com • always consider which way the wind is blowing to avoid overspraying. • spray surface conditioners so you are “up w...

  • Page 10

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com tips or nozzles the quick couplet tips or nozzles are inserted into the end of the wand by means of a quick coupler....

  • Page 11

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com cleaning nozzle rating chart the chart below provides gallons per minute for a 0˚ cleaning nozzle used on different ...

  • Page 12

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com trouble shooting problem cause remedy low pressure • worn nozzle • air leak in inlet plumbing • relief valve stuck, ...

  • Page 13

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com pump servicing procedure when sliding head from crankcase use caution not to damage plungers. 10 valve assemblies 1....

  • Page 14

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com specifications - model 1500-3 part number 163-060 pump model 1500-3 maximum volume 2.8 gpm maximum discharge pressur...

  • Page 15

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com kit no. 1 83 84 86 96 97 item no.S 10, 11, 12 5 15, 16 20, 21, 18, 19, 18, 19, included 6, 7, 8 22 20, 21, 21, 22 in...

  • Page 16

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com specifications - model 2500-3 part number 163-061 specifications pump model 2500-3 maximum volume 3.2 gpm maximum di...

  • Page 17

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com parts breakdown - model 2500-3 part number 163-061 item no. Part no. Description kit no. Oty. 1 51.0106.22 crankcase...

  • Page 18

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com specifications pump model 2500-5 maximum volume 4.6 gpm maximumdischarge pressure 3000 psi maximum pump speed 3400 r...

  • Page 19

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com item part no. Description kit no. Qty. 1 44.1200.41 manifold (15mm) 1 2 99.3175.00 screw 8 3 96.7014.00 washer 8 4 9...

  • Page 20

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com specifications - model 3000-4 part number 163-063 specifications pump model 3000-4 maximum volume 4.0 gpm maximumdis...

  • Page 21

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com parts breakdown - model 3000-4 part number 163-063 item rt no. Description kit no. Qty. 1 63120041 manifold, 15 mm 1...

  • Page 22

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com specifications - model 4000-3.5 part number 163-064 specifications pump model 4000-3.5 maximum volume 3.5 gpm maximu...

  • Page 23

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com parts breakdown - model 4000-3.5 part number 163-064 item part # description kit # qty. Item part # description kit ...

  • Page 24

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com troubleshooting unloader valve problem causes solution unloader cycles •damaged seat or cone •replace •fitting leaki...

  • Page 25

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com unloader valve for models: 1500-3 & 2500-3 specifications part number yvb135kdm maximum volume 6.5 gpm rated dischar...

  • Page 26

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com unloader valve for models: 2500-5 & 3000-4 specifications part number yvb75kdmn maximum volume 8.0 gpm rated dischar...

  • Page 27

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com part # description 100-317 nut, 5/16-18” centerlock 113-031 spacer, 5/8 id x 1.0” 188-367 axel 5/8 x 21.81" long 143...

  • Page 28

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com torque to 24 ft-lb torque to 27 ft-lb item 2 (ptp assembly) outlet to face down at assembly apply item 8 (ptfe tape)...

  • Page 29

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com 26 item part # description qty. 1 163-061 pump model 2500-3 1 2 100557 ptp assembly 3/8" nptf 1 3 yvb135kdm unloader...

  • Page 30

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com torque to 30 ft-lb torque to 44 ft-lb item 2 (ptp assembly) outlet to face down at assembly apply item 9 (ptfe tape)...

  • Page 31

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com 28 torque to 30 ft-lb torque to 44 ft-lb item 2 (ptp assembly) outlet to face down at assembly apply item 9 (ptfe ta...

  • Page 32

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com torque to 30 ft-lb torque to 44 ft-lb item 2 (ptp assembly) outlet to face down at assembly apply item 9 (ptfe tape)...

  • Page 33

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com 30 features 1. Streamline your combination injector/quick disconnect assembly with this latest one piece style desig...

  • Page 34

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com part number 176-040 for suction fed injection of sand into the water stream for abrasive cleaning. (high pressure sp...

  • Page 35

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com 32 sandblasting application troubleshooting - sandblasting application sand usage: with 2500 psi – 5 gpm, 9 lb. Per ...

  • Page 36

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com 33.

  • Page 37

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com model # purchased by: serial # address: pump # part # distributor: engine # address: date of purchase: durotech co. ...

  • Page 38

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com 35 cut along this line # * note: keep this top portion in the manual for future reference on the limited warranty. *...

  • Page 39

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com pn 176-070 gun complete with fittings and wand pn 176-069 pressure washer nozzles for 3.5 g.P.M. Units. Pn 176-065 p...

  • Page 40

    Www.Airlessco.Com tel: 805-523-0211 fax: 805-523-1063 email: technicalsupport@airlessco.Com pressure washer accessories pressure washer hose pn 176-002 3/8" x 50' 3000 psi hose pn 176-022 3/8" x 50' 4500 psi hose pressure washer test gauge pn 100-039 test gauge assembly for pressure washers complete...