Operation sp200, sp300, allpro mustang 2400, mustang 3100 3a0994e en for portable spray application of architectural paints and coatings. For professional use only. See page 2 for model information, including maximum working pressure and approvals. Important safety instructions read all warnings and...
Models 2 3a0994e models this equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with nfpa 33 and osha requirements for ...
Warnings 3a0994e 3 warnings the following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manu...
Warnings 4 3a0994e warning warning warning warning fire and explosion hazard flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • do not spray flammable or combustible materials near an open flame or sources of ignition such as c...
Warnings 3a0994e 5 skin injection hazard high-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment. • do not aim the gun at, or spray any person or animal. • keep hands and other body parts away fr...
Warnings 6 3a0994e moving parts hazard moving parts can pinch, cut or amputate fingers and other body parts. • keep clear of moving parts. • do not operate equipment with protective guards or covers removed. • pressurized equipment can start without warning. Before checking, moving, or servicing equ...
Installation 3a0994e 7 installation grounding and electric requirements • the 120 vac sprayers require a 120 vac, 60 hz, 15a circuit with a grounding receptacle. • never use an outlet that is not grounded or an adapter. • do not use the sprayer if the electrical cord has a damaged ground prong. • on...
Component identification 8 3a0994e component identification a airless spray gun dispenses fluid. B power switch turns sprayer on and off. C pressure control knob increases (clockwise) and decreases (counter-clockwise) fluid pressure in pump, hose, and spray gun. D pump fluid outlet fitting threaded ...
Component identification 3a0994e 9 c w b l h g j f u f1 d e x m q r a s t v v mustang 2 asm 500 ti15983a.
Operation 10 3a0994e operation trigger lock always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by hand or if dropped or bumped. Pressure relief procedure follow this pressure relief procedure whenever you stop spraying and before cleaning, chec...
Setup 3a0994e 11 setup 1. Unscrew tip and guard assembly from gun. 2. Uncoil hose and connect one end to gun. Use two wrenches to tighten securely 3. Connect other end of hose to sprayer. Note: if hose is already connected, make sure connec- tions are tight. 4. Turn off power switch. 5. Turn pressur...
Setup 12 3a0994e 2. Separate prime tube (smaller) from suction tube (larger). 3. Place prime tube in waste pail. 4. Submerge suction tube in water or flushing solvent. 5. Turn prime/spray valve to prime. 6. Plug sprayer in a grounded outlet. 7. Turn power switch on. 8. Align setting indicator with p...
Setup 3a0994e 13 install tip and guard on gun 1. Engage trigger lock. 2. Verify tip and guard parts are assembled in order shown. 3. Screw tip and guard assembly on gun. Tighten retaining nut. Spraying techniques preventing excessive tip wear • spray should be atomized (evenly distributed, no gaps a...
Setup 14 3a0994e unclogging spray tip 1. To unclog tip obstruction, engage trigger lock. 2. Point arrow-shaped han- dle backward to unclog position. 3. Aim gun at piece of scrap or cardboard. 4. Unlock trig- ger lock. Pull trigger to clear clog. 5. When obstruction is cleared, engage trigger lock an...
Setup 3a0994e 15 tip selection selecting tip hole size tips come in a variety of hole sizes for spraying a range of fluids. Your sprayer includes an 0.015 in (0.38 mm) tip for use in most spraying applications. Use the following table to determine the range of recommended tip hole sizes for each flu...
Setup 16 3a0994e understanding tip number the last three digits of tip number (i.E.: 221413) contain information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface being sprayed. Reversible tip selection chart example: for an 8 to 10 in. (203 to 254 mm) fan width...
Getting started with basic techniques 3a0994e 17 getting started with basic techniques use a piece of scrap cardboard to practice these basic spraying techniques before you begin spray- ing the surface. • hold gun 12 in. (30 cm) from surface and aim straight at surface. Tilting gun to direct spray a...
Shutdown and cleaning 18 3a0994e shutdown and cleaning pail flushing • for short term shutdown periods (overnight to two days) refer to short term storage, page 23. • for flushing after spraying oil-based coatings, use compatible oil-based flushing fluid or mineral spirits. Read priming and flushing...
Shutdown and cleaning 3a0994e 19 note: step 12 is for returning paint in hose back to paint pail. One 50-ft hose holds approximately 1-quart (1-liter) of paint. 12. To preserve paint in hose: a. Point gun into paint pail. B. Unlock gun trigger lock. C. Pull and hold gun trigger. D. Turn prime/spray ...
Shutdown and cleaning 20 3a0994e power flush power flushing is a faster method of flushing. It can only be used after spraying water-based coatings. 1. Relieve pressure, page 10. 2. Remove tip and guard assembly from gun and place in waste pail. 3. Place empty waste and paint pails side by side. 4. ...
Shutdown and cleaning 3a0994e 21 note: step 16 is for returning paint in hose back to paint pail. One 50-ft (15-m) hose holds approximately 1-quart (1-liter) of paint. 16. To preserve paint in hose: a. Point gun into paint pail. B. Unlock gun trigger lock. C. Pull and hold gun trigger. D. Turn prime...
Shutdown and cleaning 22 3a0994e cleaning instaclean ™ fluid filter (sp300, mustang 3100 only) the instaclean fluid filter prevents particles from entering paint hose. After each use, remove and clean it to insure peak performance. 1. Relieve pressure, page 10. 2. A. Disconnect airless spray hose (a...
Storage 3a0994e 23 storage short term storage (up to 2 days) 1. Relieve pressure, page 10. 2. Leave suction tube and prime tube in paint pail. 3. Cover paint pail and hoses tightly with plastic wrap. 4. A. Engage trigger lock. B. Leave gun attached to hose. C. If you have not already cleaned them, r...
Storage 24 3a0994e stowing sprayer 1. Screw inlet screen onto suction tube. 2. Coil hose. Leave it con- nected to sprayer. Wrap hose around hose wrap bracket. 3. Secure a plastic bag around suction tube to catch any drips. 4. Store sprayer indoors. Notice to prevent damage to the sprayer: • make sur...
Maintenance and service 3a0994e 25 maintenance and service caring for sprayer keep sprayer and all accessories clean and in good working order. To avoid overheating motor, keep vent holes in shroud clear for air flow. Do not cover sprayer while spraying. Paint hoses check hose for damage every time ...
Troubleshooting 26 3a0994e troubleshooting check everything in this troubleshooting table before you bring the sprayer to a graco/airlessco authorized service center. Problem cause solution power switch is on and sprayer is plugged in, but motor does not run, and pump does not cycle. Pressure is set...
Troubleshooting 3a0994e 27 pump does not prime. Prime/spray valve is in spray position. Turn prime/spray valve to prime position (pointing down). Inlet screen is clogged or suction tube is not immersed. Clean debris off inlet screen and make sure suction tube is immersed in fluid. Pump was not prime...
Troubleshooting 28 3a0994e pump cycles but does not build up pressure. Pump is not primed. Prime pump. Inlet screen is clogged . Clean debris off inlet screen and make sure suction tube is immersed in fluid. Suction tube is not immersed in paint. Make sure suction tube is immersed in paint. Suction ...
Troubleshooting 3a0994e 29 pressure is set at maximum but cannot achieve a good spray pat- tern. Reversible spray tip is in unclog position. Rotate arrow-shaped handle on spray tip so it points forward in spray position, page 14. Spray tip is too large for sprayer. Select smaller spray tip. Spray ti...
Troubleshooting 30 3a0994e fan pattern varies dramatically while spraying. Or sprayer does not turn on promptly when resuming spraying. Pressure control switch is worn and causing excessive pressure varia- tion. Take sprayer to graco/airlessco authorized service center. Cannot trigger spray gun. Spr...
Technical data 3a0994e 31 technical data sp200, mustang 2400 electrical power requirements . . . . . . . . . . . . . . . . . . . 120 vac, 60 hz, 15a, 1 phase working pressure range. . . . . . . . . . . . . . . . . . . . . . . . 0 - 2800 psi (0-19 mpa, 0-193 bar) generator required . . . . . . . . . ...
Technical data 32 3a0994e sp300, mustang 3100 electrical power requirements . . . . . . . . . . . . . . . . . . . 120 vac, 60 hz, 15a, 1 phase working pressure range . . . . . . . . . . . . . . . . . . . . . . . 0 - 3000 psi (0-21 mpa, 0-207 bar) generator required . . . . . . . . . . . . . . . . . ...
Notes 3a0994e 33 notes.
To place an order or for service, contact your airlessco distributor, or call 1–800–223-8213 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Airlessco reserves the right to make ...
