1 airlessco's slow stroking dc powered pumps models 3600sl, 4100sl & 5300sl the airlessco sl series of airless paint sprayers are a culmination of years of development work resulting in a new class of airless sprayers. Incorporated into the design is airlessco's proven slow stroking paint pump, a ne...
2 remove spray tip metal pail engage gun safety latch (lock gun) as per gun instruc- tion manual. Fig. 1 fig. 3 1. Be sure the gun safety latch is engaged and there is no spray tip in the gun. Refer to your separate instruc- tion manual provided with your gun on its safety fea- tures and how to enga...
3 1. Connect the hose and gun 4. Grounding warning: to reduce the risk of static sparking, fire or explosion which can result in serious bodily injury and property damage, always ground the sprayer and system components and the object being sprayed as instructed on page 6. 5. Flush the sprayer as pe...
4 6. Adjusting the pressure a. Turn the pressure control knob clockwise to increase and counterclockwise to decrease pressure. B. Always use the lowest pressure necessary to com- pletely atomize the material. Caution: operating the sprayer at higher pressure than needed wastes material, causes early...
5 medical alert - airless spray wounds if any fluid appears to penetrate your skin, get emergency medical care at once. Do not treat as a simple cut. Tell the doctor exactly what fluid was injected. Note to physician: injection in the skin is a trau- matic injury. It is important to treat the injury...
6 use only hose having a spring guard. The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury. Never use a damaged hose, which can result in hose failure or rupture and cause an injection injury or other serious bodily inju...
7 ul recommendation for minimum gauge extension cord amperage rating range 5 - 6 6 - 8 8 - 10 10 - 12 voltage 120 120 120 120 500 always follow recommended pressure and operating instructions. Keep clear of moving parts keep clear of moving parts when starting or operating the sprayer. Do not put yo...
8 major components of spray gun spray gun attach spray gun to whip hose and tighten fittings securely. Set the trigger lock.* refer to fig. A. * the trigger lock should always be set when the gun is not being triggered. Read all warnings and safety precautions supplied with the spray gun and in prod...
9 keep even distance to surface good spray gun technique is at the core of any spray paint operation. Operator skill and efficiency is as important as good equipment and good paint. Good spray technique is a skill that can be quickly learned by following these simple instructions. Wrong right right ...
10 it is important to "trigger" the gun after gun movement (arm movement) has started and release trigger (shut gun off) before gun movement ends. Gun movement is always longer than actual paint (spray) stroke. In that manner, even blending and uniform paint coat thickness is achieved over the entir...
11 defects cause correction coarse spray low pressure increase the pressure. Excessive fogging high pressure reduce the pressure to satisfactory pattern distribution. (overspray) material too thin use less thinner. Pattern too wide spray angle too large use smaller spray angle tip. Pattern too narro...
12 airlessco 007x & xl spray guns 007xl gun w/swivel part no. 120-001xl 007x gun w/o swivel part no. 120-001x 1 * 4 5 7 9 10 11 12 13 14 3 6 8 15 17 19 20 21 25 24 8a 16 18 22 23 nut washer lock wave washer retaining ring seal filter-complete-coarse filter-complete-fine spring handle complete 007x c...
13 airlessco 007x & xl spray guns adjusting spray gun hold gun with trigger locked (24) and push trigger against the lock (16). Then adjust nut (14) so that the retainer (13) will move freely back and forth approximately 1/32" to allow valve spring unit (8) to seat the valve ball (7). Important: rea...
14 airlessco 007 hi build mastic gun part no. Description part no. Description 120-022 trigger pin 122-001 airlessco 007 hi build gun 120-023 screw 120-002 gun head 122-003 valve seat complete 122-005 washer 120-036 tip holder with guard 122-002 adapter 120-037 valve ball with holder 120-005 guard 1...
15 spray tip selection spray tip selection is based on paint viscosity, paint type, and job needs. For light viscosities (thin paints), use a smaller tip; for heavier viscosities (thicker paints), use a larger tip size. Spray tip size is based on how many gallons of paint per minute can be sprayed t...
16 1. Always stop the pump at the bottom of its' stroke when you take a break at the end of the day. This helps keep material from drying on the rod and damaging the packings. 2. Keep the displacement pump packing nut/wet cup 1/3 full of tso at all times. The tso helps protect the packings and rod. ...
17 refill the supply container. Check for loose connections on the siphon assembly, tighten, then re- prime pump. Tighten just enough to stop leakage. Replace the packings. See page 24. Replace piston rod. Increase the pressure . See page 4. Service the pump. See pages 22,23,24,25 increase the press...
18 cause solution step 1: ensure on/off switch is in the "on" position and the pressure control knob is fully cw (maximum pressure) and that the unit is plugged in. Step 2: loosen the pressure control unit on the back of the machine. Check if the green power light on the board is lit. If the light i...
19 note: anytime a sensor, pressure control unit or both are replaced, the first three calibrations must be performed. 1. Zero calibration 1. Place prime/pressure relief valve in the prime (open) position. 2. Set the pressure control knob to the minimum setting (ccw). 3. Detach the pressure control ...
20 item no. Part no. Description item no. Part no. Description 331-168c 331-185 301-106a 301-023a 301-083 301-518 electrical cord strain relief 1 1/4 hpdc motor (5300) 1 hpdc motor (4100,3600) toggle switch 35a circuit breaker 1 2 3 4 5 1 3 4 6 7 8 9 10 2 5 electrical system grn wht blk blk blk blk ...
21 1. Place prime/pressure relief valve in the prime (open) position. 2. Unplug electrical cord. 3. Detach pressure control unit from the frame by unscrewing the eight screws 4. Unplug sensor lead from the pressure control unit. 5. Use a 7/8" wrench to unscrew the sensor from the pressure control un...
22 note: check everything in the troubleshooting chart before disassembling the sprayer. Fluid pump disconnect 1. Flush out the material you are spraying, if possible. 2. Follow the pressure relief procedure on page 6. Stop the pump in the middle of down stroke. 3. Remove the suction tube and fluid ...
23 lower check valve (see fig. 8 & 10) 1. Screw the lower check valve nut (187-018) out of the pump housing (187-313) containing intake seat support (187-017). 2. Remove the intake seat (187-065), o-ring (187-034), intake ball (187-020) and retainer (187-016). 3. Clean all parts and inspect them for...
24 1. Remove the fluid pump as per the "fluid pump discon- nect" instructions on page 22. 2. Unscrew and remove the lower check valve per instruc- tions on page 23. 3. Unscrew & remove the packing nut (187-046). Push the piston rod down through the packings and out of the pump. Wrap some masking tap...
25 fluid pump - 187-310 fig. 10
26 replacement of belt/belt adjustment fig. 11 deflection force bolts must be loose to adjust belt note: the cog belt system does not require alignment. When upper sheave is placed on motor shaft it is pushed on until a positive stop is reached. The set screws (fig. 16, item 30) are then loctited. T...
27 7 8 9 10 6 5 4 3 1 2 1 2 3 4 5 6 7 8* 9* 10* 301-348 100-180 100-115 100-109 301-526 100-050 115-019 331-294 111-037 301-318 bypass hose prime/pressure relief valve tee 1/4" mff connector 3/8x3/4 hose 3/8x13 bushing 3/8x1/4 hose connector sensor screw pressure control ass'y * not part of paint sy...
28 complete sprayer fig. 16 1 2 3 4 5 6 41 7 12 60 16 14 15 13 63 26 27 28 29 31 32 33 36, 37, 38 61,62,54,55, 56,39,67 35 42 66 20 46 47 50 49 48 64 16 30 57,58,59 45 18 19 21 25 22 23 24 44 10 11 65 43 8 51 52, 53 9 34, 40 17.
29 complete sprayer parts list fig. 16 parts list screw (8) label 3600sl (2) label 4100sl (2) label 5300sl (2) fan cover screws warning label label -efficient machine label - high voltage rod end pulley, cog cog belt air wheel (2) set collar (2) spacer (2) spacer axle stopper (2) suction ass'y (5 ga...
