Antunes, AJ Roundup VCT-20 Owner's Manual

Manual is about: Ajantunes VERTICAL CONTACT TOASTER Owner's Manual VCT-20, VCT-25, VCT-50

Summary of Roundup VCT-20

  • Page 1

    Owner ’ s manual p/n 1010729 rev c.05/04 manufacturing numbers: 9200560 9200562 9200600 9200602 9200606 9200608 9200614 9200624 9200626 9200628 9200630 9200631 9200632 9200634 9200616 9200620 9200622 9200638 9200640 ® us c vertical contact toaster model vct-20/25/50

  • Page 2: Vertical Contact Toaster

    Vertical contact toaster 2 p/n 1010729 rev. C 05/04 vertical contact toaster 3 p/n 1010729 rev. C 05/04 general the vertical contact toaster, models vct-20, vct-25 and vct-50 are designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated p...

  • Page 3: Vertical Contact Toaster

    Vertical contact toaster 2 p/n 1010729 rev. C 05/04 vertical contact toaster 3 p/n 1010729 rev. C 05/04 refer to the service agency directory included with your unit. Authorized service agency name: phone no.: address: use only genuine roundup replacement parts in this unit. Use of replacement parts...

  • Page 4: Vertical Contact Toaster

    Vertical contact toaster 4 p/n 1010729 rev. C 05/04 vertical contact toaster 5 p/n 1010729 rev. C 05/04 throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. Warning general warning. I...

  • Page 5: Vertical Contact Toaster

    Vertical contact toaster 4 p/n 1010729 rev. C 05/04 vertical contact toaster 5 p/n 1010729 rev. C 05/04 specifications electrical ratings electrical cord & plug configurations caution all electrical connections must be in accordance with local electrical codes and any other appli- cable codes. Warni...

  • Page 6: Vertical Contact Toaster

    Vertical contact toaster 6 p/n 1010729 rev. C 05/04 vertical contact toaster 7 p/n 1010729 rev. C 05/04 dimensions specifications (continued).

  • Page 7: Vertical Contact Toaster

    Vertical contact toaster 6 p/n 1010729 rev. C 05/04 vertical contact toaster 7 p/n 1010729 rev. C 05/04 figure 2. Installing bun chute bun chute yellow support rod hook bun chute over rear bottom conveyor cover yellow support rod figure 1. Installing damper assy. Heat shield heat shield conveyor cov...

  • Page 8: Vertical Contact Toaster

    Vertical contact toaster 8 p/n 1010729 rev. C 05/04 vertical contact toaster 9 p/n 1010729 rev. C 05/04 important: make sure heat shield assy. Is activat- ing (depressing) the conveyor interlock switch (see figure 4). The conveyors will not rotate unless the heat shield is in place and interlock swi...

  • Page 9: Vertical Contact Toaster

    Vertical contact toaster 8 p/n 1010729 rev. C 05/04 vertical contact toaster 9 p/n 1010729 rev. C 05/04 operating instructions 1. Set the bun adjustment controls (figure 6) to the desired settings. Note: after initial run of 4-6 buns, adjust controls according to the desired finished product. 2. Tur...

  • Page 10: Vertical Contact Toaster

    Vertical contact toaster 10 p/n 1010729 rev. C 05/04 vertical contact toaster 11 p/n 1010729 rev. C 05/04 warning turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit. Note: check the release sheet to make sure it is ...

  • Page 11: Vertical Contact Toaster

    Vertical contact toaster 10 p/n 1010729 rev. C 05/04 vertical contact toaster 11 p/n 1010729 rev. C 05/04 servicing conveyor belts after a period of time, the conveyor belt links will wear and the conveyor belt will stretch. This will eventually cause the conveyor to jam as it rotates on the sprock-...

  • Page 12: Vertical Contact Toaster

    Vertical contact toaster 12 p/n 1010729 rev. C 05/04 vertical contact toaster 13 p/n 1010729 rev. C 05/04 4. Make sure the spacers are placed inside the tensioner arm. The spacers are smaller than the holes to allow the tensioner to pivot freely. Replacing conveyor motor and fan blade note: a small ...

  • Page 13: Vertical Contact Toaster

    Vertical contact toaster 12 p/n 1010729 rev. C 05/04 vertical contact toaster 13 p/n 1010729 rev. C 05/04 troubleshooting warning to avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The...

  • Page 14: Vertical Contact Toaster

    Vertical contact toaster 14 p/n 1010729 rev. C 05/04 vertical contact toaster 15 p/n 1010729 rev. C 05/04 problem possible cause corrective action platen is hot and conveyor belts do not move. Toaster is installed incor- rectly. Perform installation and operating proce- dures (pages 7-8). Wiring pro...

  • Page 15: Vertical Contact Toaster

    Vertical contact toaster 14 p/n 1010729 rev. C 05/04 vertical contact toaster 15 p/n 1010729 rev. C 05/04 problem possible cause corrective action product is over- toasted or platen heat is too high or drop time is too slow temperature set too high. Set temperature control at a lower setting. Bun ad...

  • Page 16: Vertical Contact Toaster

    Vertical contact toaster 16 p/n 1010729 rev. C 05/04 vertical contact toaster 17 p/n 1010729 rev. C 05/04 troubleshooting(continued) problem possible cause corrective action product is over-toasted or platen heat is too high or drop time is too slow. (continued). Spring tensioner assy(s). Or tension...

  • Page 17: Vertical Contact Toaster

    Vertical contact toaster 16 p/n 1010729 rev. C 05/04 vertical contact toaster 17 p/n 1010729 rev. C 05/04 troubleshooting (continued) problem possible cause corrective action product is getting stuck or conveyor belts stop when product is toasting (continued). Not enough voltage, defec- tive power c...

  • Page 18: Vertical Contact Toaster

    Vertical contact toaster 18 p/n 1010729 rev. C 05/04 vertical contact toaster 19 p/n 1010729 rev. C 05/04 troubleshooting (continued) problem possible cause corrective action conveyor belts are “jumping” or “snapping”. Toaster is installed incor- rectly. Perform installation and operating procedures...

  • Page 19: Vertical Contact Toaster

    Vertical contact toaster 18 p/n 1010729 rev. C 05/04 vertical contact toaster 19 p/n 1010729 rev. C 05/04 ...

  • Page 20: Vertical Contact Toaster

    Vertical contact toaster 20 p/n 1010729 rev. C 05/04 vertical contact toaster 21 p/n 1010729 rev. C 05/04 replacement parts idler sprocket drive sprocket temperature control drive motor assy. Rocker switch fan blade hi-limit thermostat drive sprocket drive chain interlock switch auxiliary heater (vc...

  • Page 21: Vertical Contact Toaster

    Vertical contact toaster 20 p/n 1010729 rev. C 05/04 vertical contact toaster 21 p/n 1010729 rev. C 05/04 1 0011264 conveyor belt 2 0800204 1/2” pitch link, small 4 0800121 3/4” pitch link, large 37 2 2150117 idler shaft 2 3 0011375 conveyor cover assy. 2 4 0010475 tensioner assy. (incl. #40, 76, 85...

  • Page 22: Vertical Contact Toaster

    Vertical contact toaster 22 p/n 1010729 rev. C 05/04 vertical contact toaster 23 p/n 1010729 rev. C 05/04 replacement parts (continued).

  • Page 23: Vertical Contact Toaster

    Vertical contact toaster 22 p/n 1010729 rev. C 05/04 vertical contact toaster 23 p/n 1010729 rev. C 05/04 replacement parts (continued) 21 70 87 17 19 70 20 61 57 50 72 12 12 62 17 70 54 72 18 19 17 23 17 15 70 59 13 14 16 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28...

  • Page 24: Vertical Contact Toaster

    P/n 1010729 rev. C 05/04 vertical contact toaster 25 p/n 1010729 rev. C 05/04 vertical contact toaster 24 p/n 1010729 rev. A 10/99 replacement parts (continued) 49 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 15 52 13 14 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 68 76 83.

  • Page 25: Vertical Contact Toaster

    P/n 1010729 rev. C 05/04 vertical contact toaster 25 p/n 1010729 rev. C 05/04 optional parts – vct-25 & vct-50 1 2 3 4 5 1 001k118 butter wheel kit, mechanical 1 (must be used with #2, 3 & 4) 2 0011405 heat shield, special 1 (used with #1) 3 0011406 conveyor cover assy. 1 (used with #1) 4 7000236 bu...

  • Page 26: Vertical Contact Toaster

    Vertical contact toaster 26 p/n 1010729 rev. C 05/04 vertical contact toaster 27 p/n 1010729 rev. C 05/04 notes.

  • Page 27: Vertical Contact Toaster

    Vertical contact toaster 26 p/n 1010729 rev. C 05/04 vertical contact toaster 27 p/n 1010729 rev. C 05/04 notes.

  • Page 28

    Limited warranty equipment manufactured by roundup food equipment division of a.J. Antunes & co. Has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year fro...