Audi A8 1994 Body Repair Manual

Other manuals for A8 1994: Repair Manual, Repair Manual, Service Manual

Summary of A8 1994

  • Page 1

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Body repairs audi a8 1994 ...

  • Page 2

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Repair group overview for ...

  • Page 3

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Contents 00 - technical da...

  • Page 4

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.1 procedure . . . . . . ...

  • Page 5

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 00 – technical data 1 vehi...

  • Page 6

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 body - bonded joints 2.1...

  • Page 7

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2.2 body - rear – rear whe...

  • Page 8

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 foam-filled cavities the...

  • Page 9

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. A = a-pillar b = inner b-p...

  • Page 10

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 corrosion protection the...

  • Page 11

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Bonnet a = front frame. B ...

  • Page 12

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 body dimensions 5.1 floo...

  • Page 13

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.2 floor group, centre di...

  • Page 14

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.3 floor group, rear dist...

  • Page 15

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Distance between productio...

  • Page 16

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.4 body - front distance ...

  • Page 17

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Distance between wing pane...

  • Page 18

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.5 body - centre 5.5.1 fr...

  • Page 19

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.5.2 rear door opening di...

  • Page 20

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.6 body - rear distance b...

  • Page 21

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 6 straightening jig note: ...

  • Page 22

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 - mz 142 and tv 400 3 - ...

  • Page 23

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 10 - mounting for subframe...

  • Page 24

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 - front longitudinal mem...

  • Page 25

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Overview of front alignmen...

  • Page 26

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11 - bar in place of steer...

  • Page 27

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Overview of centre alignme...

  • Page 28

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 20 - bracket 21 - front pr...

  • Page 29

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 22 - mounting for propshaf...

  • Page 30

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Overview of rear alignment...

  • Page 31

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 26 - mounting for rear axl...

  • Page 32

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 34 - drilling in longitudi...

  • Page 33

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 50 – body - front ap: 50 5...

  • Page 34

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.1.3 welding in preparing...

  • Page 35

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 50 74 55 00 2 front wh...

  • Page 36

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Caution: take care not to ...

  • Page 37

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – butt weld reinforcement ...

  • Page 38

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 50 79 55 03 3 front lo...

  • Page 39

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove remaining materia...

  • Page 40

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fix support plate in pos...

  • Page 41

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 50 39 55 05 4 closure ...

  • Page 42

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove remaining materia...

  • Page 43

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 50 80 55 00 5 longitud...

  • Page 44

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – enlarge given hole at to...

  • Page 45

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.1.3 bolting on preparing...

  • Page 46

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 51 – body - centre ap: 51 ...

  • Page 47

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – c-pillar, welded seam. –...

  • Page 48

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.1.2 replacement parts ♦ ...

  • Page 49

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 37 55 02 2 a-pillar...

  • Page 50

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2.1.3 riveting in preparin...

  • Page 51

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 37 55 01 3 a-pillar...

  • Page 52

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 41 55 02 4 outer b-...

  • Page 53

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4.1.2 replacement parts ou...

  • Page 54

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit solid rivets in door...

  • Page 55

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 41 55 65 5 inner b-...

  • Page 56

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – weld inner b-pillar to i...

  • Page 57

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – inner b-pillar separatin...

  • Page 58

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.1.2 replacement parts in...

  • Page 59

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – weld inner b-pillar to i...

  • Page 60

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 45 55 00 6 outer si...

  • Page 61

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note: if the outer b-pilla...

  • Page 62

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 6.1.2 replacement parts ou...

  • Page 63

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – a-pillar, sg continuous ...

  • Page 64

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 47 55 62 7 inner si...

  • Page 65

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note: seat cross members a...

  • Page 66

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 7.1.2 replacement parts in...

  • Page 67

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – inner side member separa...

  • Page 68

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 51 55 55 00 8 top part...

  • Page 69

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – separating cut, cross me...

  • Page 70

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 8.1.2 replacement parts pl...

  • Page 71

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 53 – body - rear ap: 53 05...

  • Page 72

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach rear cross panel....

  • Page 73

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – weld left and right rein...

  • Page 74

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 53 06 55 12 2 rear cro...

  • Page 75

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – rear cross panel to lugg...

  • Page 76

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – set pop rivets in overla...

  • Page 77

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 53 24 55 03 3 luggage ...

  • Page 78

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.1.2 replacement parts lu...

  • Page 79

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – weld rear longitudinal m...

  • Page 80

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 53 48 55 62 4 rear lon...

  • Page 81

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach part. – remove re...

  • Page 82

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 53 55 55 00 5 side pan...

  • Page 83

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – separating cut, d-pillar...

  • Page 84

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press out punch rivets i...

  • Page 85

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – grind down rain channel ...

  • Page 86

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.1.3 riveting in preparin...

  • Page 87

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – drill retaining bracket ...

  • Page 88

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – set pop rivets in reinfo...

  • Page 89

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ap: 53 55 55 53 6 rain cha...

  • Page 90

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press out punch rivets n...

  • Page 91

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – weld rear shelf, sg cont...