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- Installation And Operation Manual
B&C IC-1355 Installation And Operation Manual
Summary of IC-1355
Page 1
Ironer ic-13 series installation and operation manual july 25, 2017 revision 1.0
Page 2: Contents
Contents 1 important safety information 1 1.1 for your safety - caution! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 important instructions 2 2.1 before attempting repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.2 parts ordering information . . . . ....
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4.1 heat circuit operation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.2 initial startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.3 user safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 4
6.7.5 stop temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 6.7.6 heating type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 6.7.7 number of resistor groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 7 maintenance 3...
Page 5: Chapter 1
Chapter 1 important safety information 1.1 for your safety - caution! Warning: for your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or death. • do not store or use gasoline or other flammable vapors ...
Page 6: Chapter 2
Chapter 2 important instructions 2.1 before attempting repairs moving parts can cause serious injury or death. Before attempting repairs, follow proper shut- down procedures, remove power, and allow the machine to fully cool before commencement of service. Safety is of primary concern with any maint...
Page 7: 2.2
Read, follow, and obey these safety rules! The b&c technologies technical service department is available to answer any questions you may have about the operation and servicing of your machine. Please call with any questions or concerns about the operation of your machine. 2.2 parts ordering informa...
Page 8
Figure 2.1: key symbols figure 2.2: key symbols 4.
Page 9: 2.5
Natural gas or liquid propane gas (lp gas) heated equipment installation must comply with state and local codes, and in the usa, in accordance with the national fuel gas code. Elsewhere, the equipment should comply with ansi z22.1 or csa b149. Provisions must be made for adequate make-up air and ven...
Page 10
15. Always disconnect the electrical service from the machine and allow it to cool before per- forming service. 16. This machine must be installed according to the installation instructions. All exhaust, elec- trical connections, and gas or steam connections must comply with state and local codes an...
Page 11: Chapter 3
Chapter 3 installation 3.1 installation note caution: this machine may only be installed, adjusted, updated, and started up by authorized technicians or resellers. The machine must be installed in accordance with current standards and regulations, in a room with sufficient make-up air and exhaust. 3...
Page 12: 3.3
Table 3.1: ic-13 general specifications model metric us ic-1355 ic-1363 ic-1379 number of rolls # 1 1 1 roll diameter mm inch 325 13 325 13 325 13 working width mm inch 1400 55 1600 63 2000 79 speed range m/min ft/min 1-6.5 3.3-21.5 1-6.5 3.3-21.5 1-6.5 3.3-21.5 sound level db 60 60 63 dimensions a ...
Page 13: Note:
Do not connect the ground to the neutral (n) leg at the terminal strip (if so equipped). If a delta supply system is used, the high leg should be connected to l3, since control voltage is derived from l1 and l2. Note: ensure that all power connections are tight. Loose connections will cause burned w...
Page 14: 3.4.2
Figure 3.1: gas plumbing detail • 1” approved tubing is acceptable for lengths under 25 ft (6.1 m) if local codes and gas supplier permit. • must include 1/8” npt minimum plugged tapping accessible for test gauge connection, immediately upstream of the gas connection to the ironer (see figure 3.1 on...
Page 15: 3.5
Lengths over 25 feet (6.1m) should use larger piping. Pipe joint compounds that resist the action of gas must be used. Do not use teflon r /ptfe tape. Important: be certain the ironer is configured for the type of gas being used. The gas type is shown on the serial sticker on the electrical panel of...
Page 16: 3.6
Figure 3.2: ic series - proper exhaust is critical for safety! For maximum efficiency and minimum lint accumulation the ironer must be exhausted to the outdoors by the shortest possible route. Properly sized exhaust ducts are essential for proper operation. Any 90-degree elbows used should be sweep ...
Page 17: 3.7
Figure 3.3: ic series - exhaust detail air entrance from the outdoors (atmosphere) of a minimum of 1 sq ft is required for each ironer. If registers or louvers are installed over the openings, then the area must be increased by at least one third. Allowances must be made for remote or constricting p...
Page 18: 3.8
The ironer must be lifted at its center (center of gravity on the axis). Do not drop or turn the ironer over, e.G. When unloading. Note: lifting with slings or straps is not recommended, as there is a imminent risk of damaging the ironer. Table 3.4: ic-13 packaged and unpackaged dimensions packaged ...
Page 19: Chapter 4
Chapter 4 operation the following items should be checked before attempting to operate the ironer: 1. Read and follow caution, warning and direction labels attached to the ironer. 2. Check incoming supply voltage to be sure that it is the same as indicated on the serial decal. 3. Gas models – check ...
Page 20: 4.2
I. The gas supply may be shut off: check that the gas supply valve is open. Ii. Faulty ignition spark plug: replace. Iii. Exhaust tubes are blocked: check airflow. Note: during the purging period check to be sure that all gas shut-off valves are open. (d) once ignition is established, a gas pressure...
Page 21: 4.3
• check that the infeed belts move in the correct direction (towards the ironing cylinder of the machine). Caution: use extreme care around moving parts inside the machine. • replace all machine panels. • check that the temperature increases. • adjust the temperature settings according to the laundr...
Page 22: Chapter 5
Chapter 5 user instructions 5.1 daily use refer to section 6 on page 20 for details on using the ironer’s easy control. • turn the power switch to the on position (labeled 1 on the switch). • press the start button. • check that the infeed belts rotate. • choose an ironing speed between 1 and 7 (0 t...
Page 23: C Or 175
Important: the working temperature varies according to the textiles to be ironed, but must never exceed 180 ◦ c or 356 ◦ f during continuous operation. A preset safety thermostat (of 190 ◦ c or 375 ◦ f) is located inside the machine. • when starting, it is essential to wait for the machine roller to...
Page 24: Chapter 6
Chapter 6 easy control 6.1 introduction the easy control is a basic microprocessor that controls all aspects of the ironing operation. Refer to figure 6.1 for details on the user interface. 6.2 user interface figure 6.1: ic series - easy control 20
Page 25: 6.3
6.3 machine use 6.3.1 starting the machine to start the machine, press the start button: • the display will light up and show the current temperature and preset speed • the vms (machine working) light will light up (vst, machine powered, is always lit when machine is powered on) • the exhaust blower...
Page 26: 6.4
6.4 ironing speed control the ironing cylinder motor is controlled by an inverter. 7 different factory preset speeds can be selected. Speed 0 is used for the optional smart system. The speed can be adjusted when the machine is on by pressing the up and down keys. The speed appears on the display. In...
Page 27: 6.5.2
If the machine is configured to work with two resister groups, the first group of resistors controls the temperature regulation and the second group of resistors continues operating when the tem- perature is below the preset temperature, and switches off when the preset temperature is attained. The ...
Page 28: 6.6
Use the + and - buttons to modify the value. By holding the key down, the numbers will quickly increase or decrease. 3 seconds after releasing the + or - button the value is stored and the measured temperature is shown again on the display. Programmable range: 0...Tmax ◦ c (32...Tmax ◦ f) resolution...
Page 29: 6.6.3
Fan and heating are disabled but the machine remains on. The alarm is automatically deactivated when all normal conditions are restored (closing the ther- mal relay contact) or by cycling power to the ironer. This alarm is generally caused when the fan is clogged with lint or debris. 6.6.3 al5 - inv...
Page 30: 6.6.5
When the gas control cancels the fault message, the alarm is also cancelled. If the reset fails, the alarm will activate again. This may be due to one of the following problems: • no gas supply: check that the manual gas shutoff valve is open • insufficient gas pressure or incorrect gas type: refer ...
Page 31: 6.7.1
The temperature display shows the value of the first parameter to set, while the speed display shows a letter or a number that identifies the parameter. The value blinks to indicate that it may be modified. Use the keys + and - to modify the set value. Press set to confirm the current value and proc...
Page 32: 6.7.2
6.7.2 maximum temperature this setting is the maximum value the user may select, tmax. Refer to section 6.5.3 on page 23. The current value is shown on the temp display, while m is shown on the vit display. Default value: 180 parameter range: 1-180 ◦ c (34-356 ◦ f) precision: 1 ◦ c 6.7.3 operating t...
Page 33: 6.7.5
Default value: 2 parameter range: 1-5 ◦ c (2-9 ◦ f) precision: 1 ◦ c with electrical heating with 2 resistor groups, the hysteresis only affects the second group, while the first is controlled in the usual manner. 6.7.5 stop temperature this setting establishes the maximum stop temperature of the ma...
Page 34: 6.7.7
6.7.7 number of resistor groups this setting establishes the number of heating resistor groups installed on the drying and ironing machine. The current value is shown on the temp display, while n is shown on the vit display. Default value: 2 available values: 1 / 2 note: this parameter is only shown...
Page 35: Chapter 7
Chapter 7 maintenance 7.1 warranty for a copy of the commercial warranty covering your particular ironer(s), contact the distributor from whom you purchased the equipment and request ironer warranty form, or visit our website: www.Bandctech.Com note: whenever contacting b&c technologies for warranty...
Page 36: 7.2
4. All returns must be properly packaged to insure that they are not damaged in transit. Dam- age claims are the responsibility of the shipper. Important: no replacements, credits, or refunds will be issued for merchandise damaged in transit. 5. All returns should be shipped to b&c technologies in s...
Page 37
Weekly before start-up for the week: clean the inside surface of the thermostat probe. For this purpose, rotate the probe by 90 degrees and remove any built up wax and lint from the probe by hand. Return the probe to its initial position. Remove the top panel (held in place with 2 each 5mm socket-he...
Page 38
• clean the exhaust fan(s) as well as the fan housing and exhaust duct work (particularly the bends). • clean the fan motor and driving motor ventilation grids. • clean the roller as soon as a layer (generally white) of scale or detergent residue builds up. • clean the slats that remove the laundry ...
Page 39: 7.3
Warning: the accumulation of lint in the exhaust duct work can cre- ate a potential fire hazard. Warning: do not obstruct the flow of combustion and ventilation air. Check customer furnished back draft dampers in exhaust duct work. Inspect and remove any lint accumulation which can cause damper to b...
Page 40: 7.3.2
(850) 249-2222 phone (850) 249-2226 fax parts@bandctech.Com www.Bandctech.Com note: when contacting b&c technologies be sure to supply the correct model number and serial number so that your inquiry is handled in an expedient manner. 7.3.2 parts replacement parts should be purchased from the distrib...
Page 41: Chapter 8
Chapter 8 maintenance instructions before any maintenance is performed, the machine must be stopped, the ironing cylinder cold, and power removed from the machine. Follow all lock-out/tag-out procedures. 8.1 replacing infeed belts • remove the 2 screws holding the introduction tray. • unlock the axi...
Page 42: 8.2
8.2 replacing ironing belts • remove the side panels. • loosen the tension blocks as much as possible. • move the clip of the ironing strip forward to the front roller. • connect the old strip to the new strip. Mind the position: the nomex side (darker), the side with the flap, must be against the r...
Page 43: 8.4
8.4 replacing the side rollers • remove the side panels. • remove the screw securing the roller in place. • remove the spacer from the used roller. • place the new roller onto the spacer. • put the new roller in place. 39.
Page 44
Figure 8.1: side view, showing belt positions and tensioners 40
Page 45: Chapter 9
Chapter 9 basic troubleshooting 9.1 power failure during operation when the power fails (the machine stops while the ironing cylinder is at working temperature) it is essential to immediately isolate the ironing belts from the ironing cylinder. This can be accomplished by feeding a thick and wet clo...
Page 46: 9.3
Your authorized distributor immediately, describing the problem in detail. 9.3 lengthy out of service period to prevent ironing cylinder corrosion, particularly in the case of out-of-service periods of more than 1 week, it is important to coat the roller with a layer of paraffin. Proceed as follows:...
Page 47: Chapter 10
Chapter 10 decommisioning in the event that the machine must be decommissioned, follow these steps: 1. Clean interior and exterior of machine. 2. Disconnect electrical power. (a) shut of main power supply at the breaker box or main control panel. (b) do not attempt to disconnect power supply wires f...
Page 48: Appendix A
Appendix a gas conversion technique this operation requires the gas nozzle to be changed and the air ring to be adjusted. • remove side panel to access the gas nozzle (left side of the machine) • using a wrench, remove the nozzle and replace it with an nozzle that is appropriate for the type of gas ...