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- B&C Technologies
- Washer
- HE-110
- Installation And Operation Manual
B&C Technologies HE-110 Installation And Operation Manual
Summary of HE-110
Page 1
Washer-extractor he series installation and operation manual november 4, 2014 revision 2.91.
Page 2: Contents
Contents 1 important instructions 2 1.1 before attempting repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 parts ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2.1 nameplate location . . . . . . . . . . . . . . . . . . . . ...
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4.2.7 machine misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.3 dimensional clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.4 machine foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.4....
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6.1.2 end of day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.2 weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.3 monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Figure 1: he product family 1.
Page 6: Chapter 1
Chapter 1 important instructions 1.1 before attempting repairs moving parts can cause serious injury or death. Before attempting repairs, follow proper shut- down procedures and remove power before commencement of service. Safety is of primary concern with any maintenance or repair operation. If you...
Page 7: 1.2
Is available to answer any questions you may have about the operation and servicing of your machine. Please call with any questions or concerns about the operation of your machine. 1.2 parts ordering information if you require literature or spare parts, please contact your local distributor. If a lo...
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Figure 1.2: key symbols figure 1.3: key symbols 4.
Page 9: 1.4
1.4 safety information installation notice: for personal safety and for proper operation, the machine must be grounded in accordance with state and local codes and in the usa in accordance with the national electric code, article 250-96. Elsewhere, the equipment should be grounded in accordance with...
Page 10: Chapter 2
Chapter 2 introduction the he line is the professional fixed mount washer-extractor series of machines from b&c tech- nologies. It is an open pocket washer-extractor with a large door opening for easy and quick loading and unloading. It has been developed for the on premise market, and is suitable f...
Page 11: 2.2
2.2 replacement parts in the event that literature or replacement parts are required, contact the local distributor of the equipment, or contact b&c technologies at the above phone numbers/internet addresses. 2.3 theory of operation the he models use a single-speed motor to drive the cylinder via v-...
Page 12
Holes are provided at the rear of the machine for connection to an external, central liquid supply unit. Electrical connections are provided for the liquid supply unit on a terminal strip inside the rear control module. Refer to page 32 for connection details. 8.
Page 13: Chapter 3
Chapter 3 general specifications figure 3.1: he series general specifications 9.
Page 14
Figure 3.2: he series basic dimensions 10
Page 15: Chapter 4
Chapter 4 installation 4.1 receiving inspection upon receipt of the equipment, visually inspect for shipping damage and note any damage with the carrier before signing the shipping receipt, or advise the carrier of the damage as soon as it is noted. If damage is discovered, a written claim must be f...
Page 16: 4.2.1
Before servicing any equipment, make certain it is disconnected from the electrical power source. Never allow operation of the machine when any safety device is malfunctioning. Never bypass safety devices. Never insert hands or objects into basket until it has completely stopped. Doing so could resu...
Page 17: 4.2.2
Never operate the machine with a bypassed or disconnected out-of-balance switch. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage. Do not place volatile or flammable fluids in any machine. Do not clean the ma- chine with volatile or ...
Page 18: 4.2.4
Replace all panels that are removed to perform service and maintenance pro- cedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices. 4.2.4 machine location 1. Foundation. The concrete floor must be of sufficient strength and thickness...
Page 19: 4.2.6
Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed. 4.2.6 inverter drive machines equipped with ac drives require special attention with ...
Page 20: 4.3
4.3 dimensional clearances when installing the washer-extractor, it is important to allow adequate clearance on all sides of the machine. When multiple machines are installed, it is important to allow for the specified minimum clearances between machines. The following table shows recommended minimu...
Page 21: 4.4
Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked. 4.4 machine foundation a proper foundation is an absolute necessity when insta...
Page 22: 4.4.1
Figure 4.3: foundation bolt location figure 4.4: typical grouting pattern 4.4.1 machine foundation construction place the machine adjacent to the foundation. Do not attempt to move it by pushing on the sides. 18.
Page 23
Figure 4.5: machine foundation detail 1. Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the machine. 2. Carefully place the machine over the anchor bolts. Raise and level it 1/2 inch above the floor on four points, using spacers that can be removed. 3. Fill t...
Page 24: 4.5
4.5 mounting bolt installation 4.5.1 he-35 mounting bolt installation the he-35 uses 1/2-13 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a minimum of 6”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for...
Page 25: 4.5.2
4.5.2 he-45 mounting bolt installation the he-45 uses 1/2-13 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a minimum of 6”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the inb...
Page 26: 4.5.3
4.5.3 he-65 mounting bolt installation the he-65 uses 1/2-13 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a minimum of 6”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the inb...
Page 27: 4.5.4
4.5.4 he-85 mounting bolt installation the he-85 uses 5/8-11 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a minimum of 9”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the inb...
Page 28: 4.5.5
4.5.5 he-110 mounting bolt installation the he-110 uses 5/8-11 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a mini- mum of 9”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the...
Page 29: 4.6
4.6 drain installation a drain system of adequate capacity is essential to the machine performance. Ideally the water should empty through a 4 inch vented pipe directly into a sump or floor drain. See figure 4.11 on 25. A flexible connection must be made to a vented drain system to prevent an airloc...
Page 30
This machine must be installed, adjusted, and serviced by a qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. If this warning is not observed, personal injury or equipment...
Page 31: 4.8
Dangerous voltage are present in the electrical control boxes and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshoot- ing. Disconnect power from the machine before removing the ...
Page 32: 4.9
Figure 4.14: water connection detail never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched. To av...
Page 33: 4.10.1
Figure 4.15: steam service connection detail wear eye and hand protection when handling chemicals. Always avoid direct contact with raw chemicals. Read the manufacturers directions for accidental contact before handling chemicals. Ensure that an eye-rinse facility and an emer- gency shower are withi...
Page 34: 4.10.2
Figure 4.16: external chemical supply connection detail 3. Insert tubes onto the nipples, using small hose clamps or wire ties to prevent the hose from slipping off. For the poly supply box, you must drill the nipples prior to use (max 1/4 bit). A 1/2 npt connec- tion is also provided for flushing s...
Page 35: 4.11
Figure 4.17: stainless steel vacuum breaker / supply box figure 4.18: poly vacuum breaker / supply box 4.11 control function test the machine should be cleaned after the installation is complete. A function test should then be executed on the unloaded machine as follows: 1. Check the proper supply f...
Page 36
Attempting to obtain power from the machine terminals may damage the ma- chine circuit and/or the chemical injection system. Consult the chemical injec- tion supply system instructions for operational details. Figure 4.19: external chemical supply terminal block detail 2. Open manual shut-off water ...
Page 37
Figure 4.20: inverter drive to motor detail 33.
Page 38: Chapter 5
Chapter 5 operation 5.1 door lock operation the lock system uses a ”‘push-to-open / push-to-close”’ style mechanism which differentiates it from any other door lock in the industry. This design was developed as a result of analyzing the shortcomings of other door lock mechanisms on the market. It he...
Page 39: 5.2
• the door handle nose bushing should be checked for wear and cracking monthly. It should be replaced when it is cracked, missing, or worn out. • the door lock tongue and lock pin alignment should be checked monthly and adjusted as needed. • for detailed instructions on door alignment, request tsb00...
Page 40: 5.3
5.3 wash program execution 5.3.1 cycle selection press the up or down key until the desired cycle number is showing on the display. Press the keys just hard enough to activate them. Pressing harder will cause undue wear on the keypad. After you arrive at the desired cycle, ensure the goods are loade...
Page 41
Figure 5.2: he series computer keypad 37.
Page 42: Chapter 6
Chapter 6 maintenance routine maintenance maximizes operating efficiency and minimizes downtime. The maintenance procedures described below will prolong the life of the machine and help prevent accidents. Daily, weekly, monthly, and quarterly checklist are provided at the end of this section. Lamina...
Page 43: 6.1.2
(b) close the door without locking it and attempt to start the machine. The machine should not start with the door open. (c) close and lock the door and start a cycle. Attempt to open the door while the cycle is in progress. The door should not open. If manual latch is moved out of position the mach...
Page 44
1. He-65 (some models), he-85, he-110: each month or after every 200 hours of operation, lubricate bearing and seals. See instructions on the machine. (a) use a premium grade lithium complex grease. Never mix two types of grease. (b) pump the grease gun slowly, permitting only the following number o...
Page 45: 6.4
Figure 6.1: proper pulley alignment figure 6.2: belt tensioning bolt figure 6.3: belt tensioning table 6.4 quarterly note: disconnect power to the machine before performing the quarterly maintenance proce- dures. 1. Tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts, if necessa...
Page 46: 6.5
3. Check all painted surfaces for bare metal (matching paint is available from the manufacturer.) (a) if bare metal is showing, paint with primer or solvent-based paint. (b) if rust appears, remove it with sand paper or chemical means. Then paint with primer or solvent-based paint. 4. Clean steam fi...
Page 47
1. Ordinary deposits if dirt and grease can be removed with detergent and water. The metal should be thoroughly rinsed and dried after washing. Periodic cleaning will help to maintain the bright surface appearance and prevent corrosion. 2. Contact with dissimilar metal should be avoided whenever pos...
Page 48: Chapter 7
Chapter 7 service & parts 7.1 service service must be performed by a qualified trained technician, service agency, or gas supplier. If service is required, contact the distributor from whom the equipment was purchased. If the dis- tributor cannot be contacted or is unknown, contact b&c technologies ...
Page 49: Chapter 8
Chapter 8 decommisioning in the event that the machine must be decommissioned, follow these steps: 1. Clean interior of machine, both basket and shell. 2. Disconnect electrical power. (a) shut of main power supply at the breaker box or main control panel. (b) do not attempt to disconnect power suppl...