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Babboe City Assembly Manual

Manual is about: Cargo Bike

Summary of City

  • Page 1

    Babboe bv – saljoet 3 – 3824 md amersfoort, the netherlands – info@babboe.Nl – tel: +31(0)33-7410740 assembly manual.

  • Page 2: Intro

    1 intro will assist you in the assembly of your new babboe city. Check the contents of the boxes, make sure that you have the right tools at hand and carefully use the babboe city as well as about the warranty. We wish you lots of fun with your new bike! Kind regards, babboe customer service team ba...

  • Page 3: Warnings

    2 ! Warnings assembly of the bike, please do not hesitate to contact us. You can reach us via email at info@lastcykel.Se or by telephone at +46(0)76-8248171 (weekdays from 8:00am to 5:00pm). In order to make the assembly easier, we have divided this manual into steps. For each step: - the main bike ...

  • Page 4: Check

    3 check the contents of box i, ii and iii. Note: the contents of your package have been carefully selected and packed. If, however, you notice that parts are missing, please get in touch with babboe. Check contents of box i, ii and iii box i contents (hwwx-702) box ii contents (hwwx-701) o front fra...

  • Page 5: Tools and Notes

    4 tools and notes check ring/open-ended spanners 10-11-13-15 hex keys 4-5-6 mm important: these tools are not included with the cargo bike in the depicted form. Only a simple, light-duty tool set has been included instead, in the event that you do not have the required tools at your disposal (not in...

  • Page 6: Mounting The Beam

    5 mounting the beam step 1 1. Start with the front frame from box i. First remove the black protective covers on the axle of the front wheel. 2. Place the beam on the front cross beam (there are 2 cross beams, found on the underside of the front frame). 3. Connect the beam with the crossbeam by usin...

  • Page 7: Step 2

    6 step 2 mounting the kickstand 1. Place the kickstand onto the rear cross beam of the front frame (see picture). Parts and tools required: - sachet i - front frame and kickstand - ring/open-ended spanner #13 ! Important: make sure to mount the kickstand properly. The kickstand should extend in the ...

  • Page 8: Step 3

    7 step 3 1. Extend the kickstand, the front frame can now stand on its own. 2. Slide the tube of the rear frame into the front frame tube. Mounting the frame 3. Take the two attachment elements (an l-shaped strip and a straight strip) and hold them up against the straight strip on the frame. You wil...

  • Page 9

    8 3. Connect the two tube elements by using the 2 long bolts from sachet j. Secure the section underneath using the short bolts from the same sachet. 4. Firmly tighten the bolts with a 6mm hex key on the one side, and use the #13 spanner for the other side. The two tubes will fit flush with each oth...

  • Page 10: Step 4.1

    9 step 4.1 mounting the steering stem 1. Remove the protective caps from the steering stem (top and underside). 2. Also remove the protective cap on the end of the steering pin (the extension of the steering arch). 3. Position the steering bar (handlebars) above the stem. Then insert the steering pi...

  • Page 11: Step 4.2

    10 step 4.2 adjusting the handlebar angle tools required: - hex key 6mm 1. If you want to adjust the angle of the handlebars, screw open the steering pin. 2. Place the handlebars in the desired position. Then retighten the steering pin. Tip: only adjust the handlebars provisionally – you can secure ...

  • Page 12: Step 5

    11 step 5 mounting the saddle 1. Slide the saddle post into the saddle parts and tools required: - saddle and saddle post - hex key 4mm - ring/open-ended spanner #13 2. Place the saddle in the desired position. Tighten the bolt firmly using the #13 spanner. Tools required: - hex key 6mm.

  • Page 13

    12 important: never insert a saddle post into the stem that is not attached to the saddle. 4. Tighten the saddle into place by using the hex key on the hex bolt on the saddle stem. This will secure the saddle into the stem. You will be able to determine the exact final position once the cargo bike h...

  • Page 14: Step 6

    13 13 step 6 mounting the pedals mount the pedals using spanner #15. Place the left pedal (l) on the left side as illustrated in the picture, and the right pedal on the right side (as seen from a sitting position on the bike). Tools required: - ring/open-ended spanner #15 important: secure the right...

  • Page 15: Step 7

    14 step 7 mounting the steering rod 1. The handlebars are operated by means of a steering rod extending from point b to point a. This rod will already be fitted with nuts and bolts. 2. Unscrew the bolts. Position the steering rod according to the picture (at the b location) into the central hole (se...

  • Page 16

    15 4. Make sure that the nuts at points a and b are tightly secured. If necessary, tighten the nuts more firmly using spanner #13. B a.

  • Page 17: Step 8

    16 step 8 mounting the brake cable 1. The cable for the front brake is the only cable that is not yet fully mounted. It is already attached to the roller brake (drum brake) in the front wheel. Check to make sure that this is the case. Tools required: - ring/open-ended spanner #10 2. The cable must b...

  • Page 18: Mounting The Brake Cable

    17 mounting the brake cable tools required: - ring/open-ended spanner #10 4. Next, pull the cable through the feed and squeeze the handbrake. Then place the end of the cable in the corresponding clamp on the handbrake. 5. Check to make sure that the front brake is properly adjusted. If this is not t...

  • Page 19: Step 9.1

    18 step 9.1 mounting the bottom panel step 9 involves mounting the cargo box. This step is divided into a number of sub-steps. 1. Place the bottom panel on the frame’s cross beams. 2. First attach the panel at the front (by the front wheel) using the parts from sachet b. Screw the bolts through, but...

  • Page 20: Mounting The Bottom Panel

    19 mounting the bottom panel required parts and tools: - bottom panel - sachet b - phillips screwdriver 3. Now gently place the bike on its side, with the kickstand extended so the bike is supported by it. 4. Then mount the other two bolts and washers from sachet b. Secure these tightly. 5. Then tur...

  • Page 21: Step 9.2

    20 step 9.2 mounting the rear panel place the rear panel of the cargo box (which includes holes for the cords) securely using the parts from sachet c and the black sleeve caps. The bench will be mounted here later on. For now the rear panel only needs to be attached moderately firm (just tighten it ...

  • Page 22: Mounting The Rear Panel

    21 mounting the rear panel now attach the front panel of the cargo box to the frame, near the front wheel, using the parts from sachet a. Step 9.3 parts and tools required: - front panel - sachet a - phillips screwdriver tip: it is somewhat difficult to attach the rear panel due to the awkward posit...

  • Page 23: Step 9.4

    22 step 9.4 mounting the side panels overview the contents of the sachets labeled d, e and f are required for the assembly of sides of the cargo box. Before following the step-by-step instructions, first look at the overview below. The letters correspond to the sachets. Important: when constructing ...

  • Page 24: Important: Also Here, For

    23 - phillips screwdriver - ring/open-ended spanner #10 in this step, the attachment profiles are mounted first. Each of these 4 profiles fits specifically (only) in its intended spot and are attached on the inside of the box. 2. Attach the 2 shorter attachment profiles to the front panel using the ...

  • Page 25

    24 1. Now place the side panels of the cargo box up against the attachment profiles that you just attached. 2. Connect the flat side panels to the attachment profiles using the remaining contents of sachet d (see the overview on page 22). 3. Open sachet e. Connect the parts, including the broad wash...

  • Page 26

    25 f 4. Now use the parts from sachet f to connect the remaining (2) points of the profiles to the side panels. These 2 connections will accommodate the seat later on. The corner profiles (provided separately in an unlabeled bag) must also be connected during this step (see picture). !.

  • Page 27: Hx2

    26 hx2 hx2 step 9.5 securing the cargo box 1. Connect the side panels at the 8 different connection points to the bottom planel using a bolt, washer and nut from sachet h for each point. Make sure to adhere to the correct order for connection. Important: make sure to firmly tighten all the nuts and ...

  • Page 28: Securing The Cargo Box

    27 securing the cargo box parts and tools required: - sachet h - phillips screwdriver - ring/open-ended spanner #10 2. Screw the seat into place at both corner profile locations with a screw, 2 washers and a bolt from sachet g. Step 9.6 mounting the cargo box seat parts and tools required: - sachet ...

  • Page 29: Step 10

    28 step 10 mounting the cords 1. Pull the buckle on the end of the cord through the holes in the rear panel. Then turn the buckle 90 o ; the cord will now be securely in place. 2. Next, attach the short end of the cord to the seat using the parts from sachet g. Parts and tools required: - remainder ...

  • Page 30: Step 11

    29 - ring/open-ended spanner #10 - black caps step 11 mounting the lock this step only applies if you have received the lock separately. 1. Place the lock over the mudguard and wheel. This must be done carefully in order to avoid damage. If necessary, let some air out of the tires in order to make i...

  • Page 31: Tips For Use

    30 tips for use cycling riding a 2-wheeled cargo bike is very much like riding a regular bicycle. The turning motion is practically the same; the only difference is that your front wheel will be a lot further out in front of you. When cycling, make sure to look out ahead of you instead of at the fro...

  • Page 32: Warranty and Maintenance

    31 ! Warranty and maintenance warranty t found at www.Lastcykel.Se/kundservice to preserve your warranty, you are obligated to have your cargo bike serviced claiming on your warranty. Frame number: should you need a frame number for insurance purposes, the frame number of your babboe city cargo bike...

  • Page 33: Maintenance For My Babboe

    32 bike’s owner: frame number: date of purchase: babboe order number: date: performed by: not hesitate to contact babboe’s customer service team: email: info@lastcykel.Se tel: +46(0)76-8248171 (on weekdays from 9:00am to 5:00pm or go to our customer service page on our website www.Lastcykel.Se ! Mai...