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Bacharach Fyrite INSIGHT PLUS Instruction Manual

Manual is about: Combustion gas analyzer

Summary of Fyrite INSIGHT PLUS

  • Page 1

    Combustion gas analyzer instruction manual configuration • operation • maintenance p/n: 0024-9487 revision 1 december 6, 2012 product leadership • training • service • reliability.

  • Page 2: Www.Mybacharach.Com

    Fyrite insight plus manual ii 0024-9487 rev 1 warranty bacharach, inc. Warrants to buyer that at the time of delivery this product will be free from defects in material and manufacture and will conform substantially to bacharach inc.’s applicable specifications. Bacharach’s liability and buyer’s rem...

  • Page 3

    Fyrite insight plus manual 0024-9487 rev 1 iii notice product improvements and enhancements are continuous, therefore the specifications and information contained in this document may change without notice. Bacharach, inc. Shall not be liable for errors contained herein or for incidental or conseque...

  • Page 4: Table Of Contents

    Fyrite insight plus manual iv 0024-9487 rev 1 table of contents section 1. Overview ................................................................................ 1 1.1. Introduction .......................................................................................... 1 1.2. Conventions ........

  • Page 5

    Fyrite insight plus manual 0024-9487 rev 1 v 4.3. Combustion testing process ............................................................... 59 4.4. The run screen .................................................................................. 61 4.5. Making a draft or pressure measurement .........

  • Page 6

    Fyrite insight plus manual vi 0024-9487 rev 1 6.1. Error and warning messages .............................................................. 92 6.2. Replacement parts .............................................................................. 94 6.3. Accessories .....................................

  • Page 7: Section 1.  Overview

    Fyrite insight plus manual overview 0024-9487 rev 1 1 section 1. Overview 1.1. Introduction thank you for investing in a bacharach fyrite insight plus combustion analyzer. To assure proper use and operator safety, please read the contents of this manual for important information on the operation and...

  • Page 8

    Overview fyrite insight plus manual 2 0024-9487 rev 1 caution: this analyzer is not intended to be used on a continuous basis. Caution: do not store instrument or its sensors with solvents or products that contain solvents. Caution: except for sensor and battery replacement, this analyzer should onl...

  • Page 9: 1.4.  Product Overview

    Fyrite insight plus manual overview 0024-9487 rev 1 3 1.4. Product overview the fyrite insight plus is a portable hand-held combustion analyzer for use in residential and light commercial applications. It is intended to be used by: • hvac contractors • home inspectors • maintenance personnel • energ...

  • Page 10

    Overview fyrite insight plus manual 4 0024-9487 rev 1 feature north american (na) versus siegert (s) configurations countries typical north american (na) users typical siegert (s) users asia belgium australia denmark latin america france north america germany south america italy netherlands poland s...

  • Page 11: 1.6.  Components

    Fyrite insight plus manual overview 0024-9487 rev 1 5 1.6. Components.

  • Page 12

    Overview fyrite insight plus manual 6 0024-9487 rev 1.

  • Page 13: 1.7.  Features

    Fyrite insight plus manual overview 0024-9487 rev 1 7 1.7. Features • sensors o field-replaceable electrochemical sensors (o 2 and b-smart co) (pp 77-79) o optional long life o 2 sensor (pp 10, 77) o pressure sensor (pp 6, 26) o flue gas (and optionally t-air) temperature measurement using a type k ...

  • Page 14

    Overview fyrite insight plus manual 8 0024-9487 rev 1 o temperature and pressure unit selection (p 32) • hardware o probe/hose assembly for gas transport and temperature input (p 6) o sample pump to provide gas sample delivery o backlit color graphic lcd (p 5) o hard carrying case (see below) o time...

  • Page 15

    Fyrite insight plus manual overview 0024-9487 rev 1 9 1.8. Combustion test process overview function pages connect probe ................................................... 6, 15 turn on instrument ..................................... 5, 16, 19 verify power (batteries or usb) .........................

  • Page 16: 1.9.  Fyrite

    Overview fyrite insight plus manual 10 0024-9487 rev 1 1.9. Fyrite insight plus sales combinations fuel equations north american siegert final assembly 0024- 7343 0024- 7344 0024- 7345 0024- 7346 o 2 sensor type standard long life standard long life kit type: b=basic r=reporting b r b r b r b r sale...

  • Page 17: 1.10.  Specifications

    Fyrite insight plus manual overview 0024-9487 rev 1 11 1.10. Specifications specification description temperature storage: -20 to 50 c ( -4 to 122 f) 0 to 20 c (32 to 68 f ) optimal operation: -5 to 45 c (23 to 113 f) reference: 20 ± 2 c (68 ± 4 f) humidity storage: 15 to 90% rh, non-condensing oper...

  • Page 18

    Overview fyrite insight plus manual 12 0024-9487 rev 1 specification description irda port protocol: irda-sir data bits: 8 baud rate: 9600 stop bits: 1 parity: none memory 100 locations for storing test results power supply options batteries (4 aa) type: disposable alkaline (included) duration: 15 h...

  • Page 19

    Fyrite insight plus manual overview 0024-9487 rev 1 13 note: the north american (na) configuration of the fyrite insight plus computes and displays the calculations as long as the measured oxygen is not above 16% o 2 and the stack temperature is not above 650 ° c (1202 ° f). The siegert configuratio...

  • Page 20

    Overview fyrite insight plus manual 14 0024-9487 rev 1.

  • Page 21: Section 2.  Setup

    Fyrite insight plus manual setup 0024-9487 rev 1 15 section 2. Setup 2.1. Connecting the probe and thermocouple a rigid stainless steel probe with handle is connected to a flexible hose with an integral water-trap / filter used to draw a gas sample into the analyzer from the room, grills, diffusers,...

  • Page 22: 2.2.  Front Panel Buttons

    Setup fyrite insight plus manual 16 0024-9487 rev 1 2.2. Front panel buttons button description • powers the analyzer on and off. Hold this button down for at least 2 seconds to turn the power off. • up ( ), down ( ), left ( ), and right ( ) arrows are context-specific navigation buttons for the men...

  • Page 23

    Fyrite insight plus manual setup 0024-9487 rev 1 17.

  • Page 24: 2.3.  Power Options

    Setup fyrite insight plus manual 18 0024-9487 rev 1 2.3. Power options power options include: • disposable aa alkaline batteries (included) • disposable aa lithium (li) batteries • externally charged rechargeable nimh batteries • power via usb cable (pc or wall adapter). Check the fyrite insight plu...

  • Page 25: 2.4.  Turning The Fyrite

    Fyrite insight plus manual setup 0024-9487 rev 1 19 note: the fyrite insight plus does not charge rechargeable batteries. Note: a set clock error message will be displayed if the instrument is without power for an extended period of time. 2.4. Turning the fyrite insight plus on/off to turn on the fy...

  • Page 26

    Setup fyrite insight plus manual 20 0024-9487 rev 1.

  • Page 27: Section 3.  Configuration

    Fyrite insight plus manual configuration 0024-9487 rev 1 21 section 3. Configuration 3.1. Menu structure overview note: the fyrite insight plus may be configured to use either north american combustion equations or siegert combustion equations. As a result, several parameters are unique to each conf...

  • Page 28: 3.3.  Main Menu

    Configuration fyrite insight plus manual 22 0024-9487 rev 1 3.3. Main menu main menu function access the select fuel menu (see page 24). • select combustion fuel access the pressure menu (see page 26). • view current pressure readings • gas pressure, differential across heat exchanger, draft reading...

  • Page 29

    Fyrite insight plus manual configuration 0024-9487 rev 1 23 main menu function access the setup menu (see page 32). • edit/view instrument preferences • edit/view system parameters • edit/view combustion test parameters access the calibration password screen and the calibration menu (see page 51). •...

  • Page 30: 3.4.  Select Fuel Menu

    Configuration fyrite insight plus manual 24 0024-9487 rev 1 3.4. Select fuel menu select fuel function fuel list select the combustion fuel from the fuel list. Use the up ( ) and down ( ) arrow buttons to highlight the desired fuel and use the enter button to select. Na fuel list siegert fuel list n...

  • Page 31

    Fyrite insight plus manual configuration 0024-9487 rev 1 25 select fuel function siegert configurations accept manually adjusted co 2 max values which are used for combustion calculations and represent corrections for fuel variations. Adjusted co 2 max values are stored with saved combustion records...

  • Page 32: 3.5.  Pressure Menu

    Configuration fyrite insight plus manual 26 0024-9487 rev 1 3.5. Pressure menu pressure function displays the current pressure reading. Use f1 to print the current value (see page 64), f2 to zero the reading, and f3 to save the reading to memory. Use the left ( ) and right ( ) arrow buttons to scrol...

  • Page 33

    Fyrite insight plus manual configuration 0024-9487 rev 1 27 temperature menu function 3.7. Leak test menu (siegert only) let-by and tightness are regional requirements for the uk market with very specific procedures. While they may be useful in other local jurisdictions to provide means to have safe...

  • Page 34

    Configuration fyrite insight plus manual 28 0024-9487 rev 1 leak test menu function to perform the tightness test, use the up ( ) and down ( ) arrow buttons to highlight the tightness option and press enter. Follow the instructions on the screen. 3.8. Ambient co menu (siegert only) ambient co functi...

  • Page 35

    Fyrite insight plus manual configuration 0024-9487 rev 1 29 ambient co function note: press the f2 key to cancel a test in progress. After the test is complete, the ambient co summary screen is displayed. This is a scrollable window that shows the 16 co “snapshot” readings, as well as the maximum co...

  • Page 36: 3.9.  Memory Options Menu

    Configuration fyrite insight plus manual 30 0024-9487 rev 1 3.9. Memory options menu memory options function provides access to the memory directory. This directory contains a numbered list of up to 100 saved test records (combustion data, pressure data, temperature data, etc.). “no data” is display...

  • Page 37

    Fyrite insight plus manual configuration 0024-9487 rev 1 31 memory options function allows the user to select a range of test records to be printed. Use the up ( ) and down ( ) arrows to select the first record and then press enter. Use the up ( ) and down ( ) arrow buttons to select the last record...

  • Page 38: 3.10.  Setup Menu

    Configuration fyrite insight plus manual 32 0024-9487 rev 1 3.10. Setup menu setup menu function set temperature unit ( ° c or ° f) for display and printing purposes. Use the up ( ) and down ( ) arrow buttons to highlight the desired choice. Press the enter button to use the selected temperature uni...

  • Page 39

    Fyrite insight plus manual configuration 0024-9487 rev 1 33 setup menu function smoke number (siegert only) is used to calculate and display an average smoke value based on 3 smoke test results that are entered by the user. A sample smoke scale is shown below. Perform 3 smoke tests then enter the re...

  • Page 40

    Configuration fyrite insight plus manual 34 0024-9487 rev 1 setup menu function oil derivative (siegert only) specifies whether or not oil derivatives were present during the smoke tests (see page 33). For incomplete combustion, oil derivatives present in the sample can be precipitated onto the filt...

  • Page 41

    Fyrite insight plus manual configuration 0024-9487 rev 1 35 setup menu function the clock option provides access to the clock setup function to set date and time. Use the left ( ) and right ( ) arrow buttons to select the desired field to edit. Then use the up ( ) and down ( ) arrow buttons to chang...

  • Page 42

    Configuration fyrite insight plus manual 36 0024-9487 rev 1 setup menu function the measured value of co can be referenced to a specific o 2 percentage (0% to 15%) as referenced in the equation below. ?? ( ? ) = 20.9 − ? 2 ????????? 20.9 − ? 2 ???????? × ?? use the up ( ) and down ( ) arrow buttons ...

  • Page 43

    Fyrite insight plus manual configuration 0024-9487 rev 1 37 setup menu function combustion test data in the run/hold screen can be shown with enlarged characters to make viewing easier. The operator can set zoom levels to standard, 2x or 3x. • the standard zoom setting will display 5 lines of combus...

  • Page 44

    Configuration fyrite insight plus manual 38 0024-9487 rev 1 setup menu function test id overview test records can be identified by manually entering up to three lines of text, with each line containing a maximum of 20 alphanumeric characters representing a customer’s name, burner number, location, e...

  • Page 45

    Fyrite insight plus manual configuration 0024-9487 rev 1 39 setup menu function edit test id note: this data can also be entered using the fyrite user software (fus). To edit the contents of a test id record, use the up ( ) and down ( ) arrow buttons to highlight the edit test id option and press en...

  • Page 46

    Configuration fyrite insight plus manual 40 0024-9487 rev 1 setup menu function clear test id to clear the contents of one or more test ids, use the up ( ) and down ( ) arrow buttons to highlight the clear test id option and press enter. Use the up ( ) and down ( ) arrow buttons to highlight your de...

  • Page 47

    Fyrite insight plus manual configuration 0024-9487 rev 1 41 setup menu function provides an interface for entering user identification information used on printouts. Generally, the username fields contain the hvac company and related information. Note: this data can be entered using the fyrite user ...

  • Page 48

    Configuration fyrite insight plus manual 42 0024-9487 rev 1 setup menu function changing the run/hold format 1. Use the up ( ) and down ( ) arrow buttons to select edit format. Press enter to display the current format. 2. Change data for a particular location by first using the up ( ) and down ( ) ...

  • Page 49

    Fyrite insight plus manual configuration 0024-9487 rev 1 43 setup menu function note: changing the run/hold format also can be done through the fyrite user software (fus). Reset format (factory default) reset the display format back to the factory default settings as follows: 1. From the setup menu,...

  • Page 50

    Configuration fyrite insight plus manual 44 0024-9487 rev 1 setup menu function the language selection option allows the user to choose a language for all menus. Use the up ( ) and down ( ) arrow buttons to scroll through language options (varies based on instrument model). Use enter to enable the s...

  • Page 51

    Fyrite insight plus manual configuration 0024-9487 rev 1 45 setup menu function the analyzer can be set to indicate a calibration reminder during warmup. Calibration reminders can be set to occur never, 6, 8, 10, 12, or 15 months after the last calibration. When the preset period is exceeded the ins...

  • Page 52

    Configuration fyrite insight plus manual 46 0024-9487 rev 1 setup menu function provides a list from which to select an inactivity (key press) timeout for automatic shutdown. If no key presses occur for the time specified, the fyrite insight plus initiates an automatic shutdown. Use the up ( ) and d...

  • Page 53

    Fyrite insight plus manual configuration 0024-9487 rev 1 47 setup menu function provides a list (north american configuration only) from which the user may select the desired date format used by the instrument: • mm/dd/yy (default for na configurations) • dd/mm/yy (standard for siegert) note: the dd...

  • Page 54

    Configuration fyrite insight plus manual 48 0024-9487 rev 1 setup menu function provides a list from which the user may select the desired method for zeroing the co sensor. • auto-zero occurs automatically at warmup. • manual zero is used to initiate the zeroing process whenever desired. Use the up ...

  • Page 55

    Fyrite insight plus manual configuration 0024-9487 rev 1 49 setup menu function provides a list from which the user may select the type of o 2 sensor used in the instrument: • standard o 2 sensor (shown below) • long-life o 2 sensor. Use up ( ) and down ( ) arrow buttons to highlight the installed o...

  • Page 56

    Configuration fyrite insight plus manual 50 0024-9487 rev 1 setup menu function the combustion equations menu allows the user to select either siegert combustion equations or north american combustion equations. Use up ( ) and down ( ) arrow buttons to highlight the desired option. Press enter to se...

  • Page 57: 3.11.  Calibration Menu

    Fyrite insight plus manual configuration 0024-9487 rev 1 51 3.11. Calibration menu calibration menu function calibration is performed by applying known values and accessing the password-protected menu items. When the calibration menu is selected, the user must enter a 4-digit numeric security code i...

  • Page 58: 3.12.  Diagnostics Menu

    Configuration fyrite insight plus manual 52 0024-9487 rev 1 3.12. Diagnostics menu diagnostics menu function displays time metrics for pump use and total operation time. Displays information about the sensors of the instrument. Displays the estimated oxygen (o 2 ) sensor life based on: • the sensor ...

  • Page 59

    Fyrite insight plus manual configuration 0024-9487 rev 1 53 diagnostics menu function the fyrite insight plus will show that the o 2 sensor needs to be replaced, and an error message is displayed (see below). In this case: • note the 3-digit date code on the new sensor • replace the o 2 sensor • pre...

  • Page 60

    Configuration fyrite insight plus manual 54 0024-9487 rev 1 diagnostics menu function note: use this feature as a reminder only. This status is based on: • the date code on the sensor (that you enter) • the current date (that you enter) • the typical o 2 life span (2 years) • the output of the senso...

  • Page 61: 3.13.  Status Menu

    Fyrite insight plus manual configuration 0024-9487 rev 1 55 3.13. Status menu status menu function this is the device status screen which displays information about the device. Some of the information displayed on this screen includes serial number, firmware version, model number, etc. ∇ ∇ ∇.

  • Page 62: Section 4.  Operation

    Fyrite insight plus manual operation 0024-9487 rev 1 56 section 4. Operation 4.1. Prerequisites before beginning your combustion test, verify the following: • menu items are properly configured • the water trap is empty, filter is clean, and arrow is pointing up • the probe and thermocouple are atta...

  • Page 63

    Fyrite insight plus manual operation 0024-9487 rev 1 57 example forced air furnace example hot water tank for atmospheric burner or gravity vented, forced air heating equipment with a clamshell or sectional heat exchanger design, test each of the exhaust ports at the top of the heat exchanger. The p...

  • Page 64

    Operation fyrite insight plus manual 58 0024-9487 rev 1 example 90% efficiency condensing furnace example 80% efficiency fan assist or power vented furnace example atmospheric/gravity vented boiler condensing furnaces/ boilers can be tested through a hole drilled in the plastic vent pipe (when allow...

  • Page 65

    Fyrite insight plus manual operation 0024-9487 rev 1 59 4.3. Combustion testing process warning: the fyrite insight plus calculates combustion parameters based on north american or siegert combustion equations. Na or siegert configuration is selected in the setup menu. Be sure that your fyrite insig...

  • Page 66

    Operation fyrite insight plus manual 60 0024-9487 rev 1 step example combustion testing procedure 11 turn on the instrument to optionally print and/or evaluate saved test results (based on your local codes and practices for combustion data and co levels). 12 to turn off the fyrite insight plus, pres...

  • Page 67: 4.4.  The Run Screen

    Fyrite insight plus manual operation 0024-9487 rev 1 61 4.4. The run screen the fyrite insight plus test data is located in the run screen. By pressing the run/hold button, you should hear the pump running and see the word run at the upper-left hand corner of the display. The instrument is continuou...

  • Page 68

    Operation fyrite insight plus manual 62 0024-9487 rev 1.

  • Page 69

    Fyrite insight plus manual operation 0024-9487 rev 1 63 4.5. Making a draft or pressure measurement the difference in pressure (Δp ) between two areas can be measured by using the analyzer's two pressure ports and the pressure screen. By using the - Δp port as the reference, the pressure applied to ...

  • Page 70

    Operation fyrite insight plus manual 64 0024-9487 rev 1 4.6. Printing using the optional irda printer the instrument has the ability to store, recall (to the display), and print sets of time- and date-coded test records. The time and date are set through software menu selections (see page 35). • dis...

  • Page 71

    Fyrite insight plus manual operation 0024-9487 rev 1 65 note: the printout order of parameters matches any run/hold format changes that have been made (see page 41)..

  • Page 72

    Operation fyrite insight plus manual 66 0024-9487 rev 1 ir communications settings: baud rate: 9600 data bits: 8 stop bits: 1 parity: none protocol: irda-sir distance: 8-16 in (20-41 cm) angle: 60 ° maximum fyrite insight plus can be setup to include a custom logo on printouts. Logos are loaded into...

  • Page 73: 4.7.  Graphics Screens

    Fyrite insight plus manual operation 0024-9487 rev 1 67 4.7. Graphics screens 4.7.1. Overview dynamic graphics screens provide an alternative way of viewing key combustion data and parameters in real time. The fyrite insight plus displays three graphics screens which provide continuous updates and a...

  • Page 74

    Operation fyrite insight plus manual 68 0024-9487 rev 1 screen description graphical “line graph” trend screen • user-selectable combustion parameter • user-selectable time period bar graph screen • 1, 2, or 3 bar graphs • user-selectable combustion parameter for each bar • user-selectable limits fo...

  • Page 75

    Fyrite insight plus manual operation 0024-9487 rev 1 69 trend screen description options (f3) • press the f3 button to define options for the trend screen. • the line graph parameter option is used to select the combustion parameter (from a list) to be graphed over time. • the line graph time option...

  • Page 76

    Operation fyrite insight plus manual 70 0024-9487 rev 1 bar graph component description • color of “current value” pointer is based on limit status: green: between upper and lower limit red: outside upper or lower limit • user-defined limits shown on bar graph in red and green. • display range adjus...

  • Page 77

    Fyrite insight plus manual operation 0024-9487 rev 1 71 bar graph component description format (f3) • press f3 to display the bar graph format screen. It contains three bar graph options–-each of which defines the combustion parameter associated with that graph. A fourth option is selected when edit...

  • Page 78

    Operation fyrite insight plus manual 72 0024-9487 rev 1 4.7.4. Stack temperature hot spot screen hot spot component description hot spot graph • press run/hold to start/stop the hot spot function. • t-stack parameter name shown in graph. • limits are determined automatically. • dynamic “current valu...

  • Page 79: User Software

    Fyrite insight plus manual operation 0024-9487 rev 1 73 step example procedure for taking ambient co measurements 3 if using battery power, check battery status. If battery life is questionable, replace the batteries, as the ambient co test takes approximately 15 minutes to complete. 4 move instrume...

  • Page 80: 5.1.  Serviceability

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 74 section 5. Calibration and maintenance 5.1. Serviceability the instrument operator is able to easily replace the following components without the use of tools: • probe assembly • probe filters • batteries • printer paper. Addi...

  • Page 81

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 75 5.2.1. Equipment required • alcohol • aerosol can of automotive carburetor cleaner • clean rag • source of compressed air (optional) caution: do not use flammable or combustible substances (like carburetor fluid used for clean...

  • Page 82

    Calibration and maintenance fyrite insight plus manual 76 0024-9487 rev 1 5.3. Water trap and filter replacement.

  • Page 83: 5.4.  O

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 77 5.4. O 2 and/or co sensor replacement note: the o 2 sensor life is approximately 2 years. The ll o 2 (long life) sensor life is approximately 3 years. The co sensor life is greater than 3 years. 5.4.1. Accessing the sensors 5....

  • Page 84

    Calibration and maintenance fyrite insight plus manual 78 0024-9487 rev 1 step o 2 sensor replacement ll o 2 sensor replacement 1 remove battery door and connector tubing from both sensors. Remove battery door and connector tubing from both sensors. 2 pull o 2 sensor from its socket. Remove ll o 2 c...

  • Page 85

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 79 step co sensor replacement procedure 5 plug new co sensor into its socket. 6 install the co cap by aligning it toward the “open” position (12 o’clock) as shown in the diagram below, then twisting the cap clockwise approximatel...

  • Page 86

    Calibration and maintenance fyrite insight plus manual 80 0024-9487 rev 1 5.4.5. B-smart co sensor replacement step b-smart co sensor replacement 1 enter the calibration menu. Note that this requires password validation (see page 51). 2 use the up ( ) and down ( ) arrow buttons to select b-smart. Pr...

  • Page 87

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 81 5.5. Pressure sensor calibration this procedure calibrates the pressure sensor to a known pressure value. 5.5.1. Materials required • bellows • manometer range: ± 8 in. Of water column (± 20 mb) accuracy: ± 0.01 in. Of water c...

  • Page 88

    Calibration and maintenance fyrite insight plus manual 82 0024-9487 rev 1 step pressure sensor calibration procedure 1 assemble the pressure sensor calibration equipment as shown above, but do not connect the analyzer to the calibration equipment at this time. 2 if not already done, power on the ana...

  • Page 89: 5.6.  T-Stack Calibration

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 83 step pressure sensor calibration procedure 7 wait until the measured reading stabilizes, and then press enter to calibrate the pressure sensor's measured value to that of the applied value. The message, "good calibration" shou...

  • Page 90

    Calibration and maintenance fyrite insight plus manual 84 0024-9487 rev 1 step t-stack calibration procedure 2 if not already done, turn on the analyzer and display the calibration menu. Note that this requires password validation (see page 51). 3 use the up ( ) and down ( ) arrow buttons to highlig...

  • Page 91: 5.7.  T-Air Calibration

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 85 step t-stack calibration procedure 6 set thermocouple simulator to 572° f (300° c), and then use the up ( ), down ( ), left ( ), and right ( ) arrow buttons to enter an applied value that exactly equals the setting of the simu...

  • Page 92

    Calibration and maintenance fyrite insight plus manual 86 0024-9487 rev 1 5.7.2. T-air calibration procedure step t-air calibration procedure 1 plug the simulator into the t-air connector located at the bottom of the analyzer. Alternatively: plug the probe’s thermocouple into the t-air connector loc...

  • Page 93

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 87 step t-air calibration procedure note: the calibration range is from 32 to 41° f (0 to 5° c). An attempt to calibrate outside this range will cause the message “applied value high” (or low) to appear at the bottom of the scree...

  • Page 94

    Calibration and maintenance fyrite insight plus manual 88 0024-9487 rev 1 5.8. Co sensor calibration 5.8.1. Materials required • calibration kit, p/n 0024-7059 • gas cylinder: 500 ppm co in air, p/n 0024-0492 5.8.2. Co manual zero procedure the co zeroing process is done automatically during warmup ...

  • Page 95

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 89 5.8.3. Co sensor span procedure step co span procedure 1 from the calibration menu, use the up ( ) and down ( ) arrow buttons to highlight co, and then press enter to display the calibrate co screen. Note that this requires pa...

  • Page 96

    Calibration and maintenance fyrite insight plus manual 90 0024-9487 rev 1 5.9. T-ref sensor calibration the t-ref sensor is located inside the instrument. Calibration is done at the factory and should not need to be done in the field. ∇ ∇ ∇.

  • Page 97

    Fyrite insight plus manual calibration and maintenance 0024-9487 rev 1 91.

  • Page 98

    Fyrite insight plus manual troubleshooting 0024-9487 rev 1 92 section 6. Troubleshooting 6.1. Error and warning messages message description t-stk disconnected the probe thermocouple is not connected to the analyzers t-stack connector. Plug the probe thermocouple plug into the t-stack connector at t...

  • Page 99

    Fyrite insight plus manual troubleshooting 0024-9487 rev 1 93 message description set clock time and date values need to be set in the instrument. Note: if a “set clock” message occurs, then the instrument ignores co calibration reminder messages and all o 2 –related messages except “bad sensor.” ca...

  • Page 100: 6.2.  Replacement Parts

    Troubleshooting fyrite insight plus manual 94 0024-9487 rev 1 6.2. Replacement parts part number description 0204-0004 battery, aa alkaline 0024-1453 battery door/sensor cover 0024-1461 boot , rubber 0024-1616 b-smart co sensor w/ nox filter 0024-0865 carry case (hard) 0024-1587 co sensor cap (inclu...

  • Page 101: 6.3.  Accessories

    Fyrite insight plus manual troubleshooting 0024-9487 rev 1 95 6.3. Accessories part number standard accessory 0024-8242 ∆ p (pressure) and ∆ t (temperature) kit 0024-8259 ∆ p (pressure) kit 0024-8258 ∆ t (temperature) kit 0024-1611 ac adapter, usb assembly 0024-7059 calibration kit (no gas) 0051-199...

  • Page 102: 6.5.  Service Centers

    Troubleshooting fyrite insight plus manual 96 0024-9487 rev 1 6.4. Instrument identification a label on the back of the instrument provides the following information that is useful for service and troubleshooting. • manufacturer • country of origin • certification(s) • part number • serial number no...

  • Page 103: Declaration Of Conformity

    Fyrite insight plus manual declaration of conformity 0024-9487 rev 1 97 declaration of conformity the manufacturer of the products covered by this declaration: bacharach, inc. 621 hunt valley circle new kensington, pa 15068 year conformity is declared: 2012 product(s): combustion analyzer model(s): ...

  • Page 104

    Declaration of conformity fyrite insight plus manual 98 0024-9487 rev 1.

  • Page 105: Index

    Fyrite insight plus manual index 0024-9487 rev 1 99 index symbols - - - display ...................................... 92 * * * display ...................................... 92 x x x display ...................................... 92 Δp ................................... 11, 62, 76, 81 ∆ t ...........

  • Page 106

    Index fyrite insight plus manual 100 0024-9487 rev 1 password screen .......................... 23 pressure sensor ........................... 80 range ................................ 81, 83-86 reminder ................................ 44, 92 default .................................... 44 options ...

  • Page 107

    Fyrite insight plus manual index 0024-9487 rev 1 101 connector ...................................... 6 hose ............................................. 15 reading .............................22, 26, 62 e edit test id ........................................ 38 efficiency ..................... 3,...

  • Page 108

    Index fyrite insight plus manual 102 0024-9487 rev 1 l label ............................................ 51, 95 lambda .....................................4, 13, 60 languages ...................................4, 7, 43 leak test menu ........................... 22, 27 leg fuel .......................

  • Page 109

    Fyrite insight plus manual index 0024-9487 rev 1 103 positioning to print ...................... 63 power switch ............................... 63 printing ............ 4, 22, 26, 29, 35, 58, 63 printouts ............................ 7, 32, 33, 40 custom logo on ............................ 65 prob...

  • Page 110

    Index fyrite insight plus manual 104 0024-9487 rev 1 status screen ..................................... 54 stop bits ...................................... 12, 65 system parameters ........................... 22 t t-air calibration ............................... 84 t-air connector ............. 6,...

  • Page 111

    Fyrite insight plus manual index 0024-9487 rev 1 105.

  • Page 112

    Fyrite insight plus manual index 0024-9487 rev 1 106 world headquarters 621 hunt valley circle, new kensington, pennsylvania 15068 phone: 724-334- 5000 • toll free: 1 -800-736- 4666 • fax : 724-334-5001 website: www.Mybacharach.Com • e -mail: help@mybacharach.Com.