Bacharach INJECTOR CALIBRATOR CD3 Installation & Operation Manual

Manual is about: INJECTOR CALIBRATOR

Summary of INJECTOR CALIBRATOR CD3

  • Page 1

    Instruction 67-9319 injector calibrator cd3 part number 67-7622 to 67-7627 installation/operation/maintenance rev. 8 – january, 1999 bacharach, inc. 621 hunt valley circle, new kensington, pa 15968-7074 phone: 724-334-5000 • fax: 724-334-5001 • web: www.Bacharach-inc.Com printed in u.S.A..

  • Page 2

    Warranty bacharach, inc. Warrants to buyer that at the time of delivery this product will be free from defects in material and manufacture and will conform substantially to bacharach inc.’s applicable specifications. Bacharach’s liability and buyer’s remedy under this warranty are limited to the rep...

  • Page 3

    Instruction 67-9319 bacharach, inc. I table of contents 1.0 introduction ............................................................................................................. 1-1 1.1 calibrator features ............................................................................................

  • Page 4

    Ii bacharach, inc. Instruction 67-9319 table of contents (cont.) 4.0 maintenance & troubleshooting ................................................................... 4-1 4.1 maintenance .............................................................................................................. 4-...

  • Page 5

    Technical data and features • synchronous drive motor • digital fuel measurement • floor standing unit; full welded frame construction • operating speeds: 1050 rpm (cummins), 2000 rpm (dd) • cast iron cambox with tapered roller bearings and quick change cam capability • injector clamping: hydraulic ...

  • Page 6

    Technical data and features (continued) • indicator lights: - power (red) - heat/cool (amber) - clamping (amber). • accessibility: two front and one upper left hand side hinged doors. All other panels have quick turn fasteners for easy removal. • dimensions: 50"w (1.27m) x 30"d (.76m) x 56" h (1.42m...

  • Page 7

    Instructions 67-9319 bacharach, inc. Page 1-1 injector calibrator cd3 introduction 1.0 introduction bacharach model cd3 injector calibrator provides fast, accurate and safe calibration of mechanical unit injectors manufactured by cummins engine company and diesel technology. The calibrator will acco...

  • Page 8

    Page 1-2 bacharach, inc. Instructions 67-9319 introduction injector calibrator cd3 figure 1-2. Console features feature operation _____________________________________________________________________ start meter button switches on flowmeter. Lights while meter is running. (flowmeter) mm 3 / stroke f...

  • Page 9

    Instructions 67-9319 bacharach, inc. Page 1-3 injector calibrator cd3 introduction feature operation _____________________________________________________________________ clamp monitor monitors the injector body-to-seat clamping force. When clamping body-to-seat force is low, the indicator shows bla...

  • Page 10

    Page 1-4 bacharach, inc. Instructions 67-9319 introduction injector calibrator cd3 " a " b o d y t o s e a t c l a m p " b " p l u n g e r t o b o d y c l a m p feature operation ___________________________________________________________________ “a” or “b” button there is no physical movement of th...

  • Page 11

    Instructions 67-9319 bacharach, inc. Page 1-5 injector calibrator cd3 introduction b a r r i n g t o o l d r a i n h o s e c u m m i n s a c c e s s o r i e s ( o r d e r s e p a r a t e l y ) d d a c c e s s o r i e s ( o r d e r s e p a r a t e l y ) 1.2 accessories figure 1-5. Accessories the acc...

  • Page 12

    Page 1-6 bacharach, inc. Instructions 67-9319 introduction injector calibrator cd3 p u l l e y s c a m b o x m a i n d r i v e m o t o r f l y w h e e l ( h i d d e n ) figure 1-6. Cabinet, console, operators table, reservoir & clamping figure 1-7. Main motor, pulleys, flywheel, & cambox 1.3 constru...

  • Page 13

    Instructions 67-9319 bacharach, inc. Page 1-7 injector calibrator cd3 introduction flywheel: a flywheel is mounted on the driven end of the camshaft for uniform rotation. An encoder wheel, also mounted on the camshaft in conjunction with an optical pickup, counts strokes. Cambox: the cambox is const...

  • Page 14

    Page 1-8 bacharach, inc. Instructions 67-9319 introduction injector calibrator cd3 when a clamp or unclamp operation is desired (initiated by pressing hold to operate a or b), the 3-way air solenoid valve is energized and the 2-way hydraulic air release valve closes. Air is admitted to air-driven hy...

  • Page 15

    Instructions 67-9319 bacharach, inc. Page 1-9 injector calibrator cd3 introduction calibration fluid is drawn from the reservoir (1) through an externally mounted suction filter (2) and is routed to the gear pump (3) . Fluid is then routed to a final stage filter (5) through a steel capillary tube (...

  • Page 16

    Page 1-10 bacharach, inc. Instructions 67-9319 introduction injector calibrator cd3 (c) flowmeter circuit (injector output) (figure 1-13) the flowmeter circuit begins at the discharge head which receives the injector output. Fluid passes through a strainer & orifice, and is routed to a 3-way solenoi...

  • Page 17

    Instructions 67-9319 bacharach, inc. Page 1-11 injector calibrator cd3 introduction a temperature sensor, mounted in the reservoir, is connected to a solid-state temperature controller, which either switches on the heaters or energizes the water solenoid valve (l1) to admit cold water to the cooling...

  • Page 18

    Page 1-12 bacharach, inc. Instructions 67-9319 introduction injector calibrator cd3 figure 1-14b. Pneumatic system figure 1-14a. Intensifier assembly.

  • Page 19

    Instructions 67-9319 bacharach, inc. Page 2-1 injector calibrator cd3 installation figure 2-1. Cd3 dimensions figure 2-2. Spring tension figure 2-3. Shipping bolts 2.0 installation 2.1 selecting the site select an area where the calibrator will be level and on solid footing, plus convenient to shop ...

  • Page 20

    Page 2-2 bacharach, inc. Instructions 67-9319 installation injector calibrator cd3 figure 2-4. Electrical connections figure 2-5. Water connections 2.3 utility connections electrical 1. First, check the nameplate on the calibrator for electrical data. The plate is located behind the door on the left...

  • Page 21

    Instructions 67-9319 bacharach, inc. Page 2-3 injector calibrator cd3 installation figure 2-6. Air connection figure 2-7. Adjust air pressure figure 2-8. Calibration drains air 8. Connect an air line from the shop supply (95 to 125 psi) to the fitting at the rear of the calibra- tor marked air (1/4 ...

  • Page 22

    Page 2-4 bacharach, inc. Instructions 67-9319 installation injector calibrator cd3 figure 2-9. Calibration fluid dipstick figure 2-10. Checking cambox figure 2-11. Initial checks - hookup flowmeter transducer 8. The flowmeter transducer reservoir is filled at the factory before shipping. If addition...

  • Page 23

    Instructions 67-9319 bacharach, inc. Page 2-5 injector calibrator cd3 installation figure 2-12. Initial checks - air pressure figure 2-13. Initial checks - calibration fluid figure 2-14. Initial checks - cambox oil condition yes no _______________________________________________ 3. The air line from...

  • Page 24

    Page 2-6 bacharach, inc. Instructions 67-9319 installation injector calibrator cd3 condition yes no ____________________________________________ 10. The flowmeter cavity is filled _____ _____ with lube oil (10w30) to a level 3/8 inch from the bottom. Replenish if necessary. Do not overfill . 11. The...

  • Page 25

    Instructions 67-9319 bacharach, inc. Page 2-7 injector calibrator cd3 installation 2.8 repacking for shipping 1. Drain the calibration fluid reservoir from both drain valves. 2. Pack all the accessories listed in section 5.2. Do not ship the calibrator with its accessories hanging on the door. 3. Di...

  • Page 26

    Page 2-8 bacharach, inc. Instructions 67-9319 installation injector calibrator cd3 notes.

  • Page 27

    Instructions 67-9319 bacharach, inc. Page 3-1 injector calibrator cd3 operation figure 3-1. Cummins injector accessories 3.0 operation 3.1 cummins injectors cummins 189 cam (67-6370) is installed in the cambox at the factory. Other cams are packed with the cummins accessories. A complete set of cumm...

  • Page 28

    Page 3-2 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-3. Pulley 3.1.2 changing speed the cd3 calibrator is shipped with the drive belt disengaged. To change the speed setting to test cummins: 1. Open the flywheel (sheave) cover to expose the upper pulleys. 2. Open ...

  • Page 29

    Instructions 67-9319 bacharach, inc. Page 3-3 injector calibrator cd3 operation figure 3-4. Changing speed figure 3-5. Changing cams figure 3-6. Cam & hardware 3.1.3 changing cams the cam is secured in place on the tapered end of the camshaft by a 3/4 in. Hex nut and a 3/4 in. Plain washer, and is l...

  • Page 30

    Page 3-4 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-7. Discharge head & push rod extension figure 3-8. Inserting discharge head 3.1.4 inserting cummins discharge head 1. For all cummins injectors, insert discharge head (67-7642) into the clamp cylinder socket, wi...

  • Page 31

    Instructions 67-9319 bacharach, inc. Page 3-5 injector calibrator cd3 operation 3.1.5 mounting cummins type ptd cylindrical injectors before mounting injectors, check in the cambox to be sure that the proper cam for the injector to be tested is mounted on the camshaft. (see section 3.1.3) also make ...

  • Page 32

    Page 3-6 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 3.1.5.2 clamping body to seat 6. Lift the pulley cover to expose the camshaft pulleys and flywheel. 7. Rotate flywheel by hand until the white paint- ed area on the flywheel shows through the window (the barring tool ins...

  • Page 33

    Instructions 67-9319 bacharach, inc. Page 3-7 injector calibrator cd3 operation figure 3-15. Injector clamped 15. Release the hold to operate button first and then the clamp/unclamp lever. The lever will return to the center position. For clamping to occur correctly, you must follow this sequence. T...

  • Page 34

    Page 3-8 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 3.1.6 mounting cummins types ptb and ptc cylindrical injectors before mounting injectors, check cambox to be sure that the proper cam for the injector to be tested is mounted on the camshaft. (see section 3.1.3) also mak...

  • Page 35

    Instructions 67-9319 bacharach, inc. Page 3-9 injector calibrator cd3 operation figure 3-19. Body to seat clamp figure 3-20. Timing light & clamp monitors figure 3-21. Plunger to body clamp 3.1.6.2 clamping body to seat 7. Lift the pulley cover to expose the camshaft pulleys and flywheel. 8. Rotate ...

  • Page 36

    Page 3-10 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 16. Release the hold to operate button first and then the clamp/unclamp lever. The lever will return to the center position. For clamping to occur correctly, you must follow this sequence. The gauge reading will decreas...

  • Page 37

    Instructions 67-9319 bacharach, inc. Page 3-11 injector calibrator cd3 operation figure 3-23. Flanged injector accessories figure 3-24. Injector setup figure 3-25. Setting flywheel 3.1.7 mounting cummins flanged injectors before mounting injectors, check cambox to be sure that the proper cam for the...

  • Page 38

    Page 3-12 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-26. Body to seat clamp figure 3-27. Timing light & clamp monitors figure 3-28. Plunger to body clamp 9. Press the body to seat clamp button. The air cylinders will retract and clamp the injector. 10. Release th...

  • Page 39

    Instructions 67-9319 bacharach, inc. Page 3-13 injector calibrator cd3 operation figure 3-29. Injector clamped figure 3-30. Testing injectors 17. Connect the fuel inlet connector (using a teflon o-ring) to the injector inlet port (the inlet orifice in the injector is visible). 18. Use the drain hose...

  • Page 40

    Page 3-14 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 the reading is in mm 3 /stroke, which is equivalent to cm 3 /1000 strokes (cc/1000 strokes). During a test run, if a change over is made from 50 to 100 stroke setting, or vice versa, ignore the next reading 7. When the ...

  • Page 41

    Instructions 67-9319 bacharach, inc. Page 3-15 injector calibrator cd3 operation 3.2 detroit diesel (dd) injectors cummins 189 cam (67-6370) is installed in the cambox at the factory. A complete set of dd accessories is supplied under part number 67-7632 (figure 5-15). The inside left front door of ...

  • Page 42

    Page 3-16 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-34. Pulley figure 3-35. Changing speed figure 3-36. Changing cams 2. Open the hinged door on the left side of the calibrator to expose the lower pulleys. 3. Insert barring tool into roller link assembly. 4. Pus...

  • Page 43

    Instructions 67-9319 bacharach, inc. Page 3-17 injector calibrator cd3 operation injector cam p/n cam id 53, 71, 92 & 92 m 77-0610 53,71,92 149 67-6372 149 8.2l 77-0610 53,71,92 8. Fit the cam in place on the camshaft and make sure key in the cam is properly seated. Note: it is a good practice to ch...

  • Page 44

    Page 3-18 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 38. Dd type 53, 71, 92 & 92m accessories figure 3-39. Accessory setup 3.2.4 mounting dd injector types 53, 71, 92 and 92 marine (92m) before mounting injectors, check cambox to be sure that cam 77-0610 (53, 71, 9...

  • Page 45

    Instructions 67-9319 bacharach, inc. Page 3-19 injector calibrator cd3 operation figure 3-40. Body to seat clamp figure 3-41. Injector setup 3.2.4.3 body to seat clamp note: the body-to-seat air clamping is not needed for dd injectors. To keep them out of the way, activate the air cylinders and leav...

  • Page 46

    Page 3-20 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 15. Make sure the o-rings are in position in the manifold block connectors. 3.2.4.6 fuel inlet 16. Disconnect the fuel inlet hose from the fuel arm at the quick disconnect. 17. Swing the fuel inlet arm back toward conso...

  • Page 47

    Instructions 67-9319 bacharach, inc. Page 3-21 injector calibrator cd3 operation figure 3-44. Dd type 149 injector accessories figure 3-45. Accessory setup figure 3-46. Body to seat clamp 3.2.5 mounting dd injector type 149 before mounting injectors, check cambox to be sure that cam 67-6372 (149) is...

  • Page 48

    Page 3-22 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-47. Injector setup figure 3-48. Injector clamping figure 3-49. Timing light & clamp monitor the air cylinders will retract and clamp injector. 11. Press the body to seat clamp button. 12. Release body to seat c...

  • Page 49

    Instructions 67-9319 bacharach, inc. Page 3-23 injector calibrator cd3 operation 3.2.6 mounting dd injector type 8.2 liter before mounting injectors, check cambox to be sure that cam 77-0610 (53, 71, 92, 92 marine or 8.2 l) is mounted on the camshaft. You will need injector holder assembly 67-8525 w...

  • Page 50

    Page 3-24 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-53. Injector setup figure 3-54. Injector clamping 8. Press the body to seat clamp button. The air cylinders will retract and clamp injector. 3.2.6.4 injector 10. Install the injector into the injector holder by...

  • Page 51

    Instructions 67-9319 bacharach, inc. Page 3-25 injector calibrator cd3 operation the gauge reading will decrease from the green segment of the dial to a lower reading (red seg- ment) immediately after the clamp/unclamp valve lever is returned to the center position. The injector is now ready for tes...

  • Page 52

    Page 3-26 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 figure 3-56. Testing injectors stamped add correct tolerance (2%) value value 72.0 + 2.5 = 74.5 73.0 - 76.0 therefore, for a type 71 master injector stamped as 72.0, correct delivery value (fuel output) should be 73.0-7...

  • Page 53

    Instructions 67-9319 bacharach, inc. Page 3-27 injector calibrator cd3 operation 3.2.8 unclamping 1. Disconnect the fuel inlet. 2. Press & hold the hold to operate button. 3. While holding button down, move the clamp/ unclamp lever to unclamp position and let the hydraulic cylinder completely retrac...

  • Page 54

    Page 3-28 bacharach, inc. Instructions 67-9319 operation injector calibrator cd3 notes.

  • Page 55

    Instructions 67-9319 bacharach, inc. Page 4-1 injector calibrator cd3 maintenance and troubleshooting 4.0 maintenance & troubleshooting 4.1 maintenance 4.1.1 schedule ____________________________________________ check daily: ____________________________________________ 1. If calibration fluid is low...

  • Page 56

    Page 4-2 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 at the same time the fluid is changed, change the suction and final stage filters. 1. Remove the back panels of the calibrator. 2. Drain the old fluid using the drain valves, one on each side of the...

  • Page 57

    Instructions 67-9319 bacharach, inc. Page 4-3 injector calibrator cd3 maintenance and troubleshooting 4.1.3 changing cambox oil after three months or 120 hours of operation (see hour meter), whichever occurs first, (or if the oil becomes contaminated) drain the oil from the cambox and refill using t...

  • Page 58

    Page 4-4 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 4.2 troubleshooting 4.2.1 charts troubleshooting chart for mechanical problem fault possible cause and remedy ________________________________________________________________________________________...

  • Page 59

    Instructions 67-9319 bacharach, inc. Page 4-5 injector calibrator cd3 maintenance and troubleshooting troubleshooting chart for electrical problems fault possible cause and remedy _________________________________________________________________________________ motor trips off 1. Overload setting ma...

  • Page 60

    Page 4-6 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 4.2.2 hydraulic system checking hydraulic pressure to make sure that sufficient hydraulic pressure is applied to the hydraulic cylinder locking sleeve: 1. Install a 0 to 5000 psi gauge at the upper ...

  • Page 61

    Instructions 67-9319 bacharach, inc. Page 4-7 injector calibrator cd3 maintenance and troubleshooting figure 4-10. Fuel arm o-ring figure 4-11. Main motor reset figure 4-12. Flowmeter limit switches 4.2.3 replacing o-ring in fuel arm if calibration fluid is leaking at the fuel arm: 1. Pull cotter pi...

  • Page 62

    Page 4-8 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 4.2.5 changing fuses f-1 (2 amps): this fuse is in the main power circuit for all control circuits. If this fuse blows, the operator’s console will indicate the following: power indicator (red): on ...

  • Page 63

    Instructions 67-9319 bacharach, inc. Page 4-9 injector calibrator cd3 maintenance and troubleshooting 4.2.6 checking main pc board between these terminals on the main p.C. Board: voltage should be: if not, probable cause is: ___________________________________________________________________________...

  • Page 64

    Page 4-10 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 4.3 adjustments 4.3.1 calibration fluid temperature adjustment the calibration fluid temperature gauge was calibrated at the factory to indicate the fluid temperature about one inch upstream of the...

  • Page 65

    Instructions 67-9319 bacharach, inc. Page 4-11 injector calibrator cd3 maintenance and troubleshooting 4.3.3 adjusting pulley cover interlock 1. Adjust pulley cover up or down so that when closed, the cover will push in the button on the pulley cover interlock. 2. Adjust latch, if necessary, so that...

  • Page 66

    Page 4-12 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 3. Open the hinged side door. 4. Remove the upper back panel. 5. Loosen the nuts holding the optical detector to cross bar, and remove it from the cross bar. 6. Match mark the gear pump bracket and...

  • Page 67

    Instructions 67-9319 bacharach, inc. Page 4-13 injector calibrator cd3 maintenance and troubleshooting caution before turning on main drive, make sure that the injector supply hose (with quick connect) is either connected to the fuel arm or is disconnected. Any other connection (for instance - to a ...

  • Page 68

    Page 4-14 bacharach, inc. Instructions 67-9319 maintenance and troubleshooting injector calibrator cd3 notes.

  • Page 69

    Instructions 67-9319 bacharach, inc. Page 5-1 injector calibrator cd3 parts lists and diagrams 5.0 illustrated parts list these lists include most parts which may need re- placing under normal operating conditions. If other parts are needed, consult the bacharach factory. Index sect. Subject page 5....

  • Page 70

    Page 5-2 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.1 console, front and side views item* description part # ________________________________________________________________ 21 p.C. Board assembly 67-6910 51 gauge, clamp monitor 67-6525 61# switch, push b...

  • Page 71

    Instructions 67-9319 bacharach, inc. Page 5-3 injector calibrator cd3 parts lists and diagrams 5.1 console, front and side views (cont.).

  • Page 72

    Page 5-4 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.2 console, rear view item* description part # ________________________________________________________________ 120 orifice 67-2395 155 lube oil, sae 30 06-2553 179 grommet, rubber 05-4618 216 fuse, 5 amp...

  • Page 73

    Instructions 67-9319 bacharach, inc. Page 5-5 injector calibrator cd3 parts lists and diagrams 5.3 cabinet, front & left side view item* description part # ________________________________________________________________ 66 pneumatic control assembly, complete 67-6460 pneumatic control parts: soleno...

  • Page 74

    Page 5-6 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.3 cabinet, front & left view (cont.).

  • Page 75

    Instructions 67-9319 bacharach, inc. Page 5-7 injector calibrator cd3 parts lists and diagrams 5.4 cabinet, top view item* description part # ___________________________________________________________ 22 gear pump 67-6902 31 surge chamber assembly 67-6626 surge chamber replacement parts: o-ring, 3"...

  • Page 76

    Page 5-8 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.4 cabinet, top view (cont.).

  • Page 77

    Instructions 67-9319 bacharach, inc. Page 5-9 injector calibrator cd3 parts lists and diagrams 5.5 operator’s table item* description part # _______________________________________________ 12 fuel arm assembly 67-7638 fuel arm parts: 9 o-ring 05-5018 10 o-ring 05-5112 16 cambox assembly (see section...

  • Page 78

    Page 5-10 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.5 operator’s table (cont.).

  • Page 79

    Instructions 67-9319 bacharach, inc. Page 5-11 injector calibrator cd3 parts lists and diagrams 5.6 optical detector item* description part # __________________________________________________ 136 optical detector assembly 60-7000 __________________________________________________ *(based on drawing...

  • Page 80

    Page 5-12 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.7 cambox assembly item* description part # ______________________________________________ 1 pusher rod 67-5704 3 spring lower seat 67-5713 4 cam follower sleeve assembly 67-5716 5 cambox 67-6374 8 push ...

  • Page 81

    Instructions 67-9319 bacharach, inc. Page 5-13 injector calibrator cd3 parts lists and diagrams 5.8 calibration fluid plumbing system item* description part # _______________________________________ 28** hose assembly, 12" 67-6629 29** hose assembly, 18" 67-6628 30** hose assembly, 35" 67-6627 32** ...

  • Page 82

    Page 5-14 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.9 pneumatic and hydraulic plumbing systems item* description part # _________________________________________________ 255 polyurethane tubing, 3/8 03-2940** 256 polyflo tubing, 1/4x.062 03-2920** 258 tu...

  • Page 83

    Instructions 67-9319 bacharach, inc. Page 5-15 injector calibrator cd3 parts lists and diagrams 5.10 calibrator wiring harness item* description part # ___________________________________________ 60 relay (k-2) 04-5298 61 switch, push button, blk. (s-5) 104-0524 62 switch, push button, red. (s-4) 10...

  • Page 84

    Page 5-16 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.10 calibrator wiring harness (cont.).

  • Page 85

    Instructions 67-9319 bacharach, inc. Page 5-17 injector calibrator cd3 parts lists and diagrams 5.10 calibrator wiring harness (cont.).

  • Page 86

    Page 5-18 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.11 electrical control panel item* description part # ___________________________________________________ 3 fuse, 2 amp, 250v (f1) 404-2709 4 fuse, 5 amp, 500v (f3-4) 404-2717 6** transformer, pri. 330/4...

  • Page 87

    Instructions 67-9319 bacharach, inc. Page 5-19 injector calibrator cd3 parts lists and diagrams 5.11 electrical control panel (cont.).

  • Page 88

    Page 5-20 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.12 electrical power system.

  • Page 89

    Instructions 67-9319 bacharach, inc. Page 5-21 injector calibrator cd3 parts lists and diagrams 5.12 electrical power system (cont.).

  • Page 90

    Page 5-22 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.12 electrical power system (cont.).

  • Page 91

    Instructions 67-9319 bacharach, inc. Page 5-23 injector calibrator cd3 parts lists and diagrams 5.12 electrical power system (cont.).

  • Page 92

    Page 5-24 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.13 basic calibrator accessories all accessories listed below come as a set under part number 67-6547. Item* description part # _____________________________________________ 1 barring tool 67-6469 2 fill...

  • Page 93

    Instructions 67-9319 bacharach, inc. Page 5-25 injector calibrator cd3 parts lists and diagrams 5.14 accessories for use with cummins injectors a complete set of cummins accessories can be ordered under part number 67-7633. The complete set comes with pegboard hooks for hanging the accessories insid...

  • Page 94

    Page 5-26 bacharach, inc. Instructions 67-9319 parts lists and diagrams injector calibrator cd3 5.15 accessories for use with dd injectors a complete set of dd accessories may be ordered under part number 67-7632. The complete set comes with pegboard hooks for hanging the accessories inside the cabi...

  • Page 95

    Injector calibrator cd3 appendix instructions 67-9319 bacharach, inc. Page a-1 a1.0 appendix a: calibrator audit kit a1.1 description the calibrator audit kit is required for checking the critical parameters of the cd3 calibrator in the field. This allows the user to periodically insure his unit is ...

  • Page 96

    Page a-2 bacharach, inc. Instructions 67-9319 appendix injector calibrator cd3 notes:.