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Backyard 1801011 Owner's Manual

Manual is about: WOODEN SWING SET

Summary of 1801011

  • Page 1

    Made in china ins-1801011-a-timber cove-eng 12/20/17 for the most up to date assembly manual, to register your set or to order replacement parts please visit www.Backyarddiscovery.Com save this assembly manual for future reference in the event that you need to order replacement parts. Booklet includ...

  • Page 2

    • 18+ years of experience servicing big box retailers and direct consumers • highly skilled, specialized, courteous, professional service technicians • over 140,000 installations annually • satisfaction guarantee • flexible appointments, including weekends • coverage across the nation • white glove ...

  • Page 3: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list cuando llame, tenga la siguiente informaciÓn a la mano: 1 - nÚmero de modelo del producto, que se encuentra en el ...

  • Page 4

    Owner’s manual play set rev01/27/17 or dear customer: please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use. The company does not warranty any of its residential stru...

  • Page 5

    Owner’s manual play set rev01/27/17 please refer to the assembly section of the assembly manual for maximum fall height . Positioning your playcenter 1. The play center is designed to be installed on a level surface by an adult with an adult helper . Place in a flat area of your yard to minimize gro...

  • Page 6

    Owner’s manual play set rev01/27/17 the following chart explains the fall height in feet from which a life threatening head injury would not be expected critical heights in feet (m) of tested materials material uncompressed depth compressed depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) wood ...

  • Page 7

    Owner’s manual play set rev01/27/17 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, s...

  • Page 8

    Owner’s manual play set rev01/27/17 additional maintenance: • check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • inspect wood parts monthly. The grain of the wood som...

  • Page 9

    Owner’s manual play set rev01/27/17 appendix a information on playground surfacing materials: the following information is from the united states consumer product safety commission’s information sheet for playground surfacing material; also see the following website for additional information: www.C...

  • Page 10

    Owner’s manual play set rev01/27/17 11this information has been extracted from the cpsc publications “playground surfacing — technical information guide” and “handbook for public playground safety.” copies of these reports can be obtained by sending a postcard to: office of public affairs, u.S. Cons...

  • Page 11

    For more information and frequently asked questions, please refer to our website at www.Swingsetsonline.Com. Play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. Backyard discovery recommends the playset be positioned on a flat level area for maximum safety and dura...

  • Page 12

    (level 24") (open end wrenches 1/2" & 7/16") (square) (tape measure) (3/8" drive ratchet, 9/16" std sockets) (claw hammer) (cordless drill or electric drill) (an adult w/ an adult helper) (rubber mallet - optional) (ladder) (phillips screw driver) (drill attachments: #2 & #3 phillips head) (1/8" & 7...

  • Page 13: Important Assembly Notes

    Important assembly notes 1) while assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the fort is square. 2) tighten bolts securely, tighten nuts on bo...

  • Page 14: Parts Identification

    Parts identification wood components (not to scale) a50 - swing beam - w4l08434 3 3/8"x5 1/4"x89 1/2" (86x134x2274) (1) b01 - post - w4l09009 3"x3"x53 7/8" (76x76x1370) (1) b02 - post - w4l07788 3"x3"x69 3/4" (76x76x1771) (1) b03 - post - w4l07789 3"x3"x59" (76x76x1500) (1) b04 - post - w4l07790 3"x...

  • Page 15: Parts Identification

    Parts identification wood components (not to scale) b10 - post - w4l07848 3"x3"x53 7/8" (76x76x1370) (1) b11 - post - w4l07856 3"x3"x47 1/4" (76x76x1201) (1) b12 - post - w4l07859 3"x3"x13 5/8" (76x76x345) (1) b13 - post - w4l08060 3"x3"x53 7/8" (76x76x1370) (1) b16 - post - w4l09033 3"x3"x74 1/8" (...

  • Page 16: Parts Identification

    Parts identification wood components (not to scale) e03 - angle support - w4l08187 1 3/8"x3 3/8"x16 1/2" (36x86x420) (2) e04 - crows nest floor rail - w4l09023 1 3/8"x3 3/8"x23" (36x86x585) (2) e05 - crows nest floor support - w4l09024 1 3/8"x3 3/8"x23" (36x86x585) (1) e50 - swing beam end support -...

  • Page 17: Parts Identification

    Parts identification wood components (not to scale) f08 - picnic table leg support - w4l08199 1 3/8"x2 3/8"x39 5/8" (36x60x1006) (1) f71 - standard angle brace - w4l08992 1 3/8"x2 3/8"x13" (36x60x330) (7) g01 - wall support - w4l07822 1"x5 1/4"x54 1/2" (24x134x1384) (1) g03 - wall support - w4l09035...

  • Page 18: Parts Identification

    Parts identification wood components (not to scale) g08 - wall support - w4l07850 1"x5 1/4"x32" (24x134x813) (1) g09 - wall support - w4l07853 1"x5 1/4"x36" (24x134x915) (1) g10 - wall support - w4l08997 1"x5 1/4"x36" (24x134x915) (1) g11 - wall support - w4l07858 1"x5 1/4"x7 1/2" (24x134x192) (1) g...

  • Page 19: Parts Identification

    Parts identification wood components (not to scale) h02 - floor support - w4l07831 1"x3 3/8"x54 3/8" (24x86x1382) (2) h03 - floor support - w4l09037 1"x3 3/8"x26 3/4" (24x86x681) (2) h04 - floor support - w4l07834 1"x3 3/8"x29 3/4" (24x86x755) (1) h05 - floor support - w4l07841 1"x3 3/8"x24 7/8" (24...

  • Page 20: Parts Identification

    Parts identification wood components (not to scale) h14 - roof support - w4l08058 1"x3 3/8"x74 3/4" (24x86x1900) (1) h15 - rafter - w4l08064 1"x3 3/8"x47 5/8" (24x86x1209) (4) h16 - rafter - w4l08065 1"x3 3/8"x47 5/8" (24x86x1209) (2) h17 - wall support - w4l08152 1"x3 3/8"x35" (24x86x889) (1) h18 -...

  • Page 21: Parts Identification

    Parts identification wood components (not to scale) h26 - picket - w4l08287 1"x3 3/8"x24 3/8" (24x86x620) (3) h27 - rockwall rail - w4l08289 1"x3 3/8"x61 3/4" (24x86x1570) (2) h29 - floor support - w4l07842 1"x2 3/4"x21 7/8" (24x70x555) (1) h30 - base board - w4l08566 1"x3 3/8"x35" (24x86x889) (1) h...

  • Page 22: Parts Identification

    Parts identification wood components (not to scale) j04 - wall support - w4l08190 1"x2 3/8"x11 5/8" (24x60x295) (1) j05 - crows nest wall support - w4l09027 1"x2 3/8"x37 1/2" (24x60x952) (4) k01 - entry rail - w4l09013 5/8"x5 1/4"x39 5/8" (16x134x1008) (2) k02 - entry rail - w4l09018 5/8"x5 1/4"x36 ...

  • Page 23: Parts Identification

    Parts identification wood components (not to scale) k10 - floor board - w4l07837 5/8"x5"x65 5/8" (16x128x1668) (1) k11 - wall picket - w4l08262 5/8"x5 1/4"x43 1/4" (16x132x1099) (1) k12 - base board - w4l08263 5/8"x5 1/4"x39" (16x134x992) (2) k13 - base board - w4l09010 5/8"x5 1/4"x37 7/8" (16x134x9...

  • Page 24: Parts Identification

    Parts identification wood components (not to scale) l5 - floor board - w4l08036 5/8"x4 3/8"x31 7/8" (16x112x811) (2) l6 - floor board - w4l08037 5/8"x4 3/8"x27" (16x112x687) (2) l07 - crows nest floor board - w4l09025 5/8"x4 3/8"x31 1/4" (16x112x794) (5) m01 - floor support - w4l09012 5/8"x3 3/8"x40...

  • Page 25: Parts Identification

    Parts identification wood components (not to scale) m10 - wall picket - w4l08052 5/8"x3 3/8"x9 5/8" (16x86x243) (10) m11 - wall picket - w4l08053 5/8"x3 3/8"x9 5/8" (16x86x243) (1) m12 - wall picket - w4l08054 5/8"x3 3/8"x39 7/8" (16x86x1013) (1) m13 - wall board - w4l08063 5/8"x3 3/8"x69 1/2" (16x8...

  • Page 26: Parts Identification

    Parts identification wood components (not to scale) m22 - wall picket - w4l08157 5/8"x3 3/8"x27 1/4" (16x86x692) (6) m23 - wall picket - w4l08167 5/8"x3 3/8"x29 7/8" (16x86x759) (13) m24 - wall picket - w4l08188 5/8"x3 3/8"x7 7/8" (16x86x199) (8) m25 - floor board - w4l08281 5/8"x3 3/8"x39" (16x86x9...

  • Page 27: Parts Identification

    Parts identification wood components (not to scale) m80 - rock wall board - w4l08423 5/8"x3 3/8"x22" (16x86x560) (10) m81 - rock wall board - w4l08422 5/8"x3 3/8"x22" (16x86x560) (4) m82 - rock wall board - w4l08444 5/8"x3 3/8"x22" (16x86x560) (4) m102 - attachment board - w4l06934 5/8"x3 3/8"x18 1/...

  • Page 28: Parts Identification

    Parts identification wood components (not to scale) n08 - wall picket - w4l08166 5/8"x2 3/8"x29 7/8" (16x60x759) (8) o01 - wall picket - w4l08043 5/8"x1 3/8"x32 7/8" (16x34x835) (60) o02 - wall picket - w4l08047 5/8"x3"x9 5/8" (16x75x244) (2) o03 - wall picket - w4l08049 5/8"x1 3/8"x39 7/8" (16x34x1...

  • Page 29: Parts Identification

    Parts identification wood components (not to scale) tp1 - picnic table top - w2a02221 1 9/16"x17"x40 11/16" (40x430x1034) (1) (2) tp2 - picnic table seat - w2a02222 1 9/16"x6 3/4"x40 11/16" (40x172x1034) fp01 - floor panel - w2a02110 1 1/4"x20 9/16"x88 9/16" (32x523x2243) (1) fp02 - floor panel - w2...

  • Page 30: Parts Identification

    Parts identification wood components (not to scale) rp02 - roof panel - w2a02184 1 9/16"x19 1/4"x85 3/16" (40x488x2166) (2) rp03 - roof panel - w2a02185 1 9/16"x18 3/4"x85 3/16" (40x476x2166) (1) rp04 - roof panel - w2a02186 1 9/16"x18 3/4"x85 3/16" (40x476x2166) (1) (1) fp03 - floor panel - w2a0218...

  • Page 31: Parts Identification

    Parts identification hardware - t-30 torx wrench - h100114 (2) - t-40 torx wrench - a100041 (2) - t-40 torx bit - a100042 (2) - t-30 torx bit - h100147 (2) - bolt wh 5/16x1 - h100008 (3) - bolt wh 5/16x1 1/2 blk - h100407 (26) - bolt wh 5/16x1 1/4 blk - h100459 (4) - bolt wh 5/16x1 3/4 blk - h100378...

  • Page 32: Parts Identification

    Parts identification hardware - bolt wh 5/16x4 1/2 blk - h100534 (1) - bolt wh 5/16x4 1/4 blk - h100513 (1) - bolt wh 5/16x4 blk - h100512 (1) - bolt wh 5/16x6 blk - h100363 (1) - eye bolt, lag thread, 7/32 wire, 2-1/8" oal - h100632 (13) - nut barrel wh 5/16x1 3/4 blk - h100562 (2) - nut barrel wh ...

  • Page 33: Parts Identification

    Parts identification hardware - bolt pth 1/4x3/4 - h100063 (26) - bolt pth 1/4x3/4 blk - h100489 (9) - bolt wh 1/4x1 blk - h100171 (6) - t-nut 5/16 - h100074 (10) - t-nut 5/16 blk - h100379 (235) - lag screw wh 1/4x2 blk - h100487 (9) - lag screw wh 1/4x2-1/2 blk - h100456 (2) - lag screw wh 5/16x1 ...

  • Page 34: Parts Identification

    Parts identification hardware - screw pfh 8x2 - h100111 (106) - screw pfh 8x1 - h100085 (15) - screw pfh 8x1-1/2" - h100086 (391) - screw pfh 8x1-1/4" - h100087 (136) - screw pfh 8x1-1/8" - h100088 (61) - screw pfh 8x1-3/4" - h100089 (25) - screw pfh 8x2 1/2 - h100090 (52) - screw pwh 8x1/2 blk - h1...

  • Page 35: Parts Identification

    Parts identification accessories (not to scale) ek - slide rail 8' green right - a100054 (1) el - slide rail 8' green left - a100055 (1) uw - slide bed 8' light green - a100356 (1) qu - s lid e v f 1 0 f t - a 100 287 (1).

  • Page 36: Parts Identification

    Parts identification accessories (not to scale) dp - swing seat green - a100027 (2) ef - chain green 57" - a100047 (4) fa - quick link - a100069 (18) tb - s win g b ea m e xt en sio n b ra ck et- le ft - a1 003 25 (1) tc - s wi ng b ea m ex te ns io n br ac ke t-r ig ht - a 10 03 26 (1) - bracket sw...

  • Page 37: Parts Identification

    Parts identification accessories (not to scale) ej - l bracket 54x67 - grn - a100053 (6) - 90° l-bracket - blk - a4m00555 (4) - l bracket 2.5x38x50x55 blk - a4m00615 (4) - triangle brace 100x200x12ga - blk - a4m00827 (4) hc - byd id tag (large) 2011 with ages - a100164 (1) tz - l bracket 2.5x38x50x5...

  • Page 38: Parts Identification

    Parts identification accessories (not to scale) - m e t a l r o o f f u l l r ib - a 4m 00 84 2 (8 ) - round roof rib connector plate - a4m00844 (1) - round roof plastic cap - a6p00239 (1) fx - hand grip metal green 381 c/c - a100118 (7) sq - "a" revision tag - a100314 (1) - ground stake rebar - a4m...

  • Page 39: Parts Identification

    Parts identification accessories (not to scale) (2) -turret wall arch band - a4m00880 (1) -turret wall arch band - a4m00907 (2) -quarter round turret floor support - a4m00881 (1) -quarter round turret floor support - a4m00883 (1) -turret wall arch band - a4m00896 (2) -quarter round turret floor supp...

  • Page 40

    Slide assembly step 1 ● place slide brace centered on the bottom 1/4" from the edge. Transfer holes on the board through the slide bed as shown below. Use a 3/8" drill bit. ● attach slide brace to slide using hardware shown. Top bottom tip: prebending the ends will ease assembly. (see slide assembly...

  • Page 41

    Slide assembly step 2 ● place 1 slide rail on a flat surface and begin inserting slide bed at the bottom of the slide rail (fig. 1). Put slide support bottom into the support pocket at the bottom of the rail and have a helper bend the slide bed towards the top of the slide and insert the bed into th...

  • Page 42

    Swingbeam assembly step 1 nut lock 5/16 blk (2 plcs) washer flat 8x27 blk (4 plcs) bolt hex 5/16x4 1/4 blk (2 plcs) bracket swing beam 45° cc 86 green (1 plcs) a50 bolt wh 5/16x3 blk (3 plcs) nut barrel wh 5/16x7/8 blk (3 plcs) swing beam extension bracket-right (1 plc) swing beam extension bracket-...

  • Page 43

    Swingbeam assembly step 2 bolt hex 3/8x5-1/2 (12) washer lock int 10x18 (12 plcs) bolt hex 3/8x5-1/2 (12 plcs) t-nut 3/8 (12 plcs) swing hanger (6 plcs) washer lock int 10x18 (12) washer flat 11x25 (12) t-nut 3/8 (12) - swing hanger - a4m00505 (6) washer flat 11x25 (12 plcs).

  • Page 44

    Swingbeam assembly step 3 sp50 bolt wh 5/16x3 blk (2 plcs) nut barrel wh 5/16x7/8 blk (2 plcs) nut barrel wh 5/16x7/8 blk (2) bolt wh 5/16x3 blk (2) sp50 - swing beam support - w4l06617 3 3/8"x3 3/8"x49 3/8" (86x86x1254) (1) note hole location for proper assembly.

  • Page 45

    Swingbeam assembly step 4 bolt wh 5/16x2-1/4 blk (2 plcs) washer lock ext 8x19 blk (5 plcs) washer lock ext 12x19 blk (5 plcs) nut barrel wh 5/16x7/8 blk (2 plcs) bolt wh 5/16x3 3/4 blk (2 plcs) nut barrel wh 5/16x1-1/2 blk (2 plcs) bolt wh 5/16x6 blk (1 plc) nut barrel wh 5/16x7/8 blk (1 plc) nut b...

  • Page 46

    Swingbeam assembly step 5 g50 bolt wh 5/16x2 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) washer lock ext 12x19 blk (4 plcs) nut barrel wh 5/16x7/8 blk (4 plcs) nut barrel wh 5/16x7/8 blk (4) washer lock ext 8x19 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x2 blk (4) g50 - ground board - w4l...

  • Page 47

    Rock wall assembly step 1 h27 - rockwall rail - w4l08289 1"x3 3/8"x61 3/4" (24x86x1570) (2) screw pfh 8x1 1/4 (76) m80 - rock wall board - w4l08423 5/8"x3 3/8"x22" (16x86x560) (10) m81 - rock wall board - w4l08422 5/8"x3 3/8"x22" (16x86x560) (4) m82 - rock wall board - w4l08444 5/8"x3 3/8"x22" (16x8...

  • Page 48

    Rock wall assembly step 2 m27 - attachment board - w4l08288 5/8"x3 3/8"x22" (16x86x560) (1) m27 screw pfh 8x1 1/4 (4 plcs) screw pfh 8x1 1/4 (4) note hole location lower than center.

  • Page 49

    Rock wall assembly step 3 t-nut 1/4 (24 plcs) t-nut 1/4 (24).

  • Page 50

    - green hc rock #2 - a6p00037 (12) bolt pth 1/4x3/4 (24) washer lock int 8x15 (24) green hc rock #2 (12 plcs) washer lock int 8x15 (24 plcs) bolt pth 1/4x3/4 (24 plcs) arrow points to the top. Rock wall assembly step 4.

  • Page 51

    Ladder assembly step 1 ladder assembly step 2 screw pfh 8x2 (8) screw pfh 8x2 (8) h81 h74 h75 h81 - ladder rung - w4l06933 1"x3 3/8"x17 1/8" (24x86x434) (4) h75 - right upright - w4l06931 1"x3 3/8"x50 3/4" (24x86x1290) (1) h74 - left upright - w4l06930 1"x3 3/8"x50 3/4" (24x86x1290) (1) screw pfh 8x...

  • Page 52

    Ladder assembly step 3 ladder assembly step 4 m103 - rear support - w4l06932 5/8"x3 3/8"x18 1/4" (16x86x462) (1) m102 - attachment board - w4l06934 5/8"x3 3/8"x18 1/4" (16x86x462) (1) screw pfh 8x1 1/2 (4) screw pfh 8x1 1/2 (4) screw pfh 8x1 1/2 (4 plcs) screw pfh 8x1 1/2 (4 plcs) m103 m102 flush to...

  • Page 53

    Step 1 b04 g02 b02 k09 t-nut 5/16 blk (19 plcs) bolt wh 5/16x3 1/2 blk (2 plcs) bolt wh 5/16x3 3/4 blk (1 plc) bolt wh 5/16x3 1/2 blk (2 plcs) lag screw wh 5/16x2 blk (1 plc) washer lock ext 8x19 blk (7 plcs) bolt wh 5/16x3 3/4 blk (1 plc) bolt wh 5/16x3 3/4 blk (2) bolt wh 5/16x3 1/2 blk (4) t-nut ...

  • Page 54

    Rev tag placement step 2 k09 - base board - w4l07799 5/8"x5 1/4"x66" (16x134x1677) (1) it is recommended that you place all t-nuts before you begin assembly of parts. Note hole location t-nut 5/16 blk (15 plcs) bolt wh 5/16x3 1/2 blk (2 plcs) bolt wh 5/16x3 1/2 blk (2 plcs) washer lock ext 8x19 blk ...

  • Page 55

    Step 3 it is recommended that you place all t-nuts before you begin assembly of parts. Note hole location t-nut 5/16 blk (10 plcs) bolt wh 5/16x1 1/2 blk (1 plc) bolt wh 5/16x1 3/4 blk (2 plcs) bolt wh 5/16x1 1/2 blk (1 plc) washer lock ext 8x19 blk (10 plcs) bolt wh 5/16x1 blk (4 plcs) bolt wh 5/16...

  • Page 56

    Step 4 it is recommended that you place all t-nuts before you begin assembly of parts. G04 - cross brace - w4l07826 1"x5 1/4"x82" (24x134x2081) (2) t-nut 5/16 blk (10 plcs) bolt wh 5/16x1 1/2 blk (1 plc) washer lock ext 8x19 blk (10 plcs) bolt wh 5/16x1 1/2 blk (1 plc) bolt wh 5/16x1 3/4 blk (2 plcs...

  • Page 57

    Step 5 it is recommended that you place all t-nuts before you begin assembly of parts. T-nut 5/16 blk (4 plcs) nut barrel wh 5/16x7/8 blk (4 plcs) washer lock ext 12x19 blk (4 plcs) - triangle brace 100x200x12ga - blk - a4m00827 (2) bolt wh 5/16x1/2 blk (4) bolt wh 5/16x3 blk (4) nut barrel wh 5/16x...

  • Page 58

    Step 6 it is recommended that you place all t-nuts before you begin assembly of parts. - triangle brace 100x200x12ga - blk - a4m00827 (2) bolt wh 5/16x1/2 blk (4) bolt wh 5/16x3 blk (4) nut barrel wh 5/16x7/8 blk (4) washer lock ext 12x19 blk (4) t-nut 5/16 blk (4) reference view t-nut 5/16 blk (4 p...

  • Page 59

    Step 7 it is recommended that you place all t-nuts before you begin assembly of parts. Note hole location bolt wh 5/16x3 3/4 blk (2 plcs) washer lock ext 8x19 blk (11 plcs) bolt wh 5/16x3 3/4 blk (1 plc) g01 t01 f71 f71 k08 screw pfh 8x2 (4 plcs) bolt wh 5/16x3 1/2 blk (4 plcs) f71 - standard angle ...

  • Page 60

    Step 8 it is recommended that you place all t-nuts before you begin assembly of parts. F71 - standard angle brace - w4l08992 1 3/8"x2 3/8"x13" (36x60x330) (2) b o l t w h 5 /1 6 x 2 -1 /4 b l k (2 ) b o l t w h 5 /1 6 x 4 b l k (1 ) b o l t w h 5 /1 6 x 3 1 /2 b l k (6 ) t-nut 5/16 blk (6) washer lo...

  • Page 61

    Step 9 screw pfh 8x2 1/2 (8 plcs) h02 boards flush on bottom surfaces. H02 - floor support - w4l07831 1"x3 3/8"x54 3/8" (24x86x1382) (2) screw pfh 8x2 1/2 (8).

  • Page 62

    Step 10 screw pfh 8x1 1/2 (31 plcs) screw pfh 8x1 1/2 (31) k10 fp02 k10 - floor board - w4l07837 5/8"x5"x65 5/8" (16x128x1668) (1) fp02 - floor panel - w2a02181 1 1/4"x20 9/16"x66" (32x523x1662) (1).

  • Page 63

    Step 11 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 5/16x3 3/4 blk (2 plcs) bolt wh 5/16x3 3/4 blk (2 plcs) washer lock ext 8x19 blk (8 plcs) bolt wh 5/16x3 3/4 blk (2 plcs) bolt wh 5/16x3 3/4 blk (2 plcs) bolt wh 5/16x1/2 blk (1 plc) b06 b07 g05 g06 g05 b...

  • Page 64

    Step 12 screw pfh 8x2 (8) screw pfh 8x2 (8 plcs) h22 - floor support - w4l08279 1"x2 3/4"x3" (24x70x76) (2) h22 h22 t02 t02 - floor support - w4l07830 1"x1 3/8"x22 5/8" (24x34x576) (1).

  • Page 65

    Step 13 screw pfh 8x1 1/2 (50 plcs) y04 fp01 y04 screw pfh 8x1 1/2 (50) (1) fp01 - floor panel - w2a02110 1 1/4"x20 9/16"x88 9/16" (32x523x2243) y04 - floor board - w4l07836 5/8"x4"x88 1/2" (16x102x2248) (2) front 21 1 4 23 1 4 front.

  • Page 66

    Step 14 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 5/16x3 3/4 blk (1 plc) washer lock ext 8x19 blk (2 plcs) screw pfh 8x2 1/2 (4 plcs) t-nut 5/16 blk (4 plcs) note hole location b08 h04 h03 h05 h22 h29 j02 screw pfh 8x2 (2 plcs) screw pfh 8x1 3/4 (7 plcs)...

  • Page 67

    Step 15 bolt wh 5/16x3 3/4 blk (3) bolt wh 5/16x3 3/4 blk (1 plc) bolt wh 5/16x3 3/4 blk (1 plc) washer lock ext 8x19 blk (4 plc) bolt wh 5/16x3 3/4 blk (1 plc) subassembly from step 14 washer lock ext 8x19 blk (4) lag screw wh 5/16x2 blk (1) lag screw wh 5/16x2 blk (1 plc).

  • Page 68

    Step 16 it is recommended that you place all t-nuts before you begin assembly of parts. T-nut 5/16 blk (1) washer lock ext 8x19 blk (4) lag screw wh 5/16x2-1/2 blk (2) bolt wh 5/16x2-1/4 blk (2) f71 - standard angle brace - w4l08992 1 3/8"x2 3/8"x13" (36x60x330) (2) 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3...

  • Page 69

    Step 17 screw pfh 8x1 1/2 (16 plcs) fp03 y01 y01 - floor board - w4l07845 5/8"x4"x22 7/8" (16x102x580) (1) (1) fp03 - floor panel - w2a02183 1 1/4"x20 11/16"x22 13/16" (32x525x580) screw pfh 8x1 1/2 (16).

  • Page 70

    Bracket detail step 18 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 5/16x3 1/2 blk (3 plcs) washer lock ext 8x19 blk (3 plcs) t-nut 5/16 blk (2 plcs) m02 m04 m04 m02 m04 m02 - base board - w4l09015 5/8"x3 3/8"x25 1/8" (16x86x639) (1) m04 - guard rail - w4l0...

  • Page 71

    Step 19 washer lock ext 8x19 blk (3) washer lock ext 8x19 blk (2 plcs) lag screw wh 5/16x3 blk (2 plcs) lag screw wh 5/16x3 blk (1 plc) washer lock ext 8x19 blk (1 plc) f04 f07 f04 - picnic table outer support - w4l08194 1 3/8"x2 3/8"x16 3/4" (36x60x424) (1) f07 - picnic table leg support - w4l08198...

  • Page 72

    Step 20 washer lock ext 8x19 blk (2) washer lock ext 6x15 blk (2 plc) nut barrel wh 5/16x7/8 blk (2 plcs) washer lock ext 12x19 blk (2 plcs) washer lock ext 8x19 blk (2 plcs) bolt wh 5/16x2 blk (2 plcs) nut barrel wh 5/16x7/8 blk (2) washer lock ext 12x19 blk (2) bolt wh 5/16x2 blk (2) j01 j01 j01 -...

  • Page 73

    Step 21 washer lock ext 8x19 blk (4) nut barrel wh 5/16x7/8 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x2-1/4 blk (4) f05 f08 f06 f06 f05 - picnic table outer support - w4l08195 1 3/8"x2 3/8"x16 3/4" (36x60x424) (1) f06 - picnic table leg - w4l08196 1 3/8"x2 3/8"x29 7/8" (36x60x757) (2) f08 -...

  • Page 74

    Step 22 screw pfh 8x1 1/2 (20 plcs) tp1 (1) tp1 - picnic table top - w2a02221 1 9/16"x17"x40 11/16" (40x430x1034) screw pfh 8x1 1/2 (20) screw pfh 8x2 (8 plcs) h09 screw pfh 8x2 (8) h09 - base board - w4l08042 1"x3 3/8"x12 1/8" (24x86x308) (2) (1) subassembly from step 21.

  • Page 75

    Step 23 screw pfh 8x1 3/4 (16) screw pfh 8x1 3/4 (16 plcs) tp2 tp2 - picnic table seat - w2a02222 1 9/16"x6 3/4"x40 11/16" (40x172x1034) (2).

  • Page 76

    Step 24 it is recommended that you place all t-nuts before you begin assembly of parts. T-nut 5/16 blk (12 plcs) washer lock ext 8x19 blk (3 plcs) bolt wh 5/16x3 3/4 blk (2 plcs) b13 e01 b01 b13 - post - w4l08060 3"x3"x53 7/8" (76x76x1370) (1) e01 - post - w4l09002 3 3/8"x1 3/8"x53 7/8" (36x86x1370)...

  • Page 77

    Step 25 b o l t w h 5 /1 6 x 3 1 /2 b l k (1 0 ) washer lock ext 8x19 blk (12) bolt wh 5/16x3 1/2 blk (10 plcs) washer lock ext 8x19 blk (12 plcs) k16 k14 k15 k14 - entry board - w4l09003 5/8"x5 1/4"x32 3/4" (16x134x832) (1) k16 - wall support - w4l09005 5/8"x5 1/4"x30" (16x134x762) (1) k15 - wall s...

  • Page 78

    Step 26 it is recommended that you place all t-nuts before you begin assembly of parts. B o l t w h 5 /1 6 x 3 3 /4 b l k (1 ) t-nut 5/16 blk (19) washer lock ext 8x19 blk (5) bolt wh 5/16x3 3/4 blk (1 plc) bolt wh 5/16x2-1/4 blk (2 plcs) washer lock ext 8x19 blk (5 plcs) b o l t w h 5 /1 6 x 2 -1 /...

  • Page 79

    Step 27 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 5/16x3 3/4 blk (2) t-nut 5/16 blk (12) washer lock ext 8x19 blk (3) bolt wh 5/16x3 3/4 blk (2 plcs) washer lock ext 8x19 blk (3 plcs) t-nut 5/16 blk (12 plcs) b14 b09 b14 b09 - post - w4l07847 3"x3"x53 7/...

  • Page 80

    Step 28 b o l t w h 5 /1 6 x 3 3 /4 b l k (2 ) washer lock ext 8x19 blk (12) k06 k05 g13 g14 bolt wh 5/16x2-1/4 blk (2 plcs) g13 - wall support - w4l07862 1"x5 1/4"x29 1/4" (24x134x744) (1) g14 - wall support - w4l07863 1"x5 1/4"x27 3/4" (24x134x706) (1) k05 - wall support - w4l08998 5/8"x5 1/4"x28 ...

  • Page 81

    Step 29 m23 n08 m23 n08 m23 n08 m23 screw pfh 8x1-1/8" (7 plcs) screw pfh 8x1-1/8" (7) m23 - wall picket - w4l08167 5/8"x3 3/8"x29 7/8" (16x86x759) (4) n08 - wall picket - w4l08166 5/8"x2 3/8"x29 7/8" (16x60x759) (3) 4 ft deck screw pfh 8x1-1/2" (7 plcs) screw pfh 8x1-1/2" (7).

  • Page 82

    Step 30 screw pfh 8x1-1/8" (7) n08 m23 m26 m23 m23 - wall picket - w4l08167 5/8"x3 3/8"x29 7/8" (16x86x759) (5) n08 - wall picket - w4l08166 5/8"x2 3/8"x29 7/8" (16x60x759) (1) m26 - wall picket - w4l08286 5/8"x3 3/8"x29 7/8" (16x86x759) (1) screw pfh 8x1-1/8" (7 plcs) long end up screw pfh 8x1-1/2"...

  • Page 83

    Step 31 lag screw wh 5/16x2-1/2 blk (1 plc) washer lock ext 8x19 blk (1 plc) h06 lag screw wh 5/16x2-1/2 blk (1) washer lock ext 8x19 blk (1) h06 - floor support - w4l07851 1"x3 3/8"x32" (24x86x813) (1) front left corner.

  • Page 84

    Step 32 h30 - base board - w4l08566 1"x3 3/8"x35" (24x86x889) (1) - l bracket 2.5x38x50x55 blk - a4m00615 (2) bolt wh 5/16x1/2 blk (4) t-nut 5/16 blk (2) nut barrel wh 5/16x7/8 blk (2) washer lock ext 12x19 blk (2) h30 t-nut 5/16 blk (2 plcs) l bracket 2.5x38x50x55 blk (2 plcs) nut barrel wh 5/16x7/...

  • Page 85

    Step 33 lag screw wh 5/16x2-1/2 blk (4) washer lock ext 8x19 blk (4) screw pfh 8x2 1/2 (4) g09 - wall support - w4l07853 1"x5 1/4"x36" (24x134x915) (1) g07 - wall support - w4l07849 1"x5 1/4"x36" (24x134x915) (1) g07 edge holes in bottom for proper assembly screw pfh 8x2 1/2 (4 plcs) g07 lag screw w...

  • Page 86

    Step 34 it is recommended that you place all t-nuts before you begin assembly of parts. T-nut 5/16 blk (14) t-nut 5/16 blk (14 plcs) washer lock ext 8x19 blk (8 plcs) bolt wh 5/16x3 3/4 blk (8 plcs) b11 b12 g08 washer lock ext 8x19 blk (8) bolt wh 5/16x3 3/4 blk (8) b11 - post - w4l07856 3"x3"x47 1/...

  • Page 87

    Step 35 screw pfh 8x2 (4 plcs) screw pfh 8x1 1/2 (3 plcs) h08 h22 h22 screw pfh 8x1 1/2 (3) screw pfh 8x2 1/2 (4) h08 - floor support - w4l07855 1"x3 3/8"x26" (24x86x661) (1) h22 - floor support - w4l08279 1"x2 3/4"x3" (24x70x76) (2) assemble h07 & h08 flush with bottom assemble h22 5/8" up from bot...

  • Page 88

    Step 36 k04 - cross brace - w4l08996 5/8"x5 1/4"x17 3/4" (16x134x450) (2) washer lock ext 8x19 blk (4 plcs) lag screw wh 5/16x3 1/2 blk (1) lag screw wh 5/16x2 blk (1) lag screw wh 1/4x2 blk (8) bolt wh 5/16x1 1/4 blk (2) t-nut 5/16 blk (2) washer lock ext 6x15 blk (8) washer lock ext 8x19 blk (4) t...

  • Page 89

    Step 37 screw pfh 8x1 1/2 (31 plcs) y02 m03 y02 screw pfh 8x1 1/2 (31) y02 - floor board - w4l07860 5/8"x4"x34 1/4" (16x102x869) (2) m03 - floor board - w4l07861 5/8"x3 3/8"x34 1/4" (16x86x869) (7) 1 2 this hole to outside.

  • Page 90

    Step 38 washer lock ext 8x19 blk (4 plcs) bolt wh 5/16x3 3/4 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) lag screw wh 5/16x2-1/2 blk (4 plcs) g10 g12 g11 g10 g10 - wall support - w4l08997 1"x5 1/4"x36" (24x134x915) (1) g11 - wall support - w4l07858 1"x5 1/4"x7 1/2" (24x134x192) (1) g12 - wall sup...

  • Page 91

    Step 39 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 1/4x2-1/4 blk (2 plcs) screw pfh 8x1-1/2" (8 plcs) screw pwh 8x1/2 blk (2 plcs) 90° l-bracket - blk (2 plcs) j03 j03 f01 f01 note hole location f01 - post - w4l07867 1 3/8"x2 3/8"x54 5/8" (36x60x1389) (2)...

  • Page 92

    Step 40 m19 - wall picket - w4l08153 5/8"x3 3/8"x43 1/4" (16x86x1099) (2) m21 - wall board - w4l08156 5/8"x3 3/8"x20 1/2" (16x86x521) (1) m22 - wall picket - w4l08157 5/8"x3 3/8"x27 1/4" (16x86x692) (6) o04 - wall picket - w4l08154 5/8"x2 3/8"x43 1/4" (16x60x1099) (2) screw pfh 8x1 1/2 (22) screw pf...

  • Page 93

    Step 41 screw pfh 8x1 (14) n03 n04 n04 screw pfh 8x1 (14 plcs) n03 - window bottom - w4l08158 (1) n04 - window side - w4l08159 (2).

  • Page 94

    Step 42 screw pwh 8x1/2 blk (2) bolt wh 1/4x1 blk (2) screw pwh 8x1/2 blk (2 plcs) bolt wh 1/4x1 blk (2 plcs) subassembly from step 39.

  • Page 95

    Step 43 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 1/4x2-1/4 blk (3 plcs) t-nut 1/4 blk (3 plcs) f02 f03 f02 - post - w4l08040 1 3/8"x2 3/8"x47 1/4" (36x60x1199.8) (1) f03 - post - w4l08041 1 3/8"x2 3/8"x47 1/4" (36x60x1199.8) (1) bolt wh 1/4x2-1/4 blk (3...

  • Page 96

    Step 44 it is recommended that you place all t-nuts before you begin assembly of parts. Washer lock ext 8x19 blk (1 plc) bolt wh 5/16x3 1/2 blk (1 plc) washer lock ext 8x19 blk (1 plc) lag screw wh 5/16x1 1/2 blk (1 plc) n06 n05 n06 - floor support - w4l09001 5/8"x2 3/8"x24" (16x60x611) (1) n05 - fl...

  • Page 97

    Step 45 m10 l02 m10 screw pfh 8x1-1/2" (10 plcs) screw pfh 8x1-1/8" (10) l02 - wall picket - w4l08051 5/8"x4 3/8"x9 5/8" (16x112x243) (1) m10 - wall picket - w4l08052 5/8"x3 3/8"x9 5/8" (16x86x243) (9) screw pfh 8x1-1/2" (10) screw pfh 8x1-1/8" (10 plcs) top row.

  • Page 98

    Step 46 screw pfh 8x1 1/2 (12) l08 - wall picket - w4l08046 5/8"x4 3/8"x9 5/8" (16x112x244) (4) o02 - wall picket - w4l08047 5/8"x3"x9 5/8" (16x75x244) (2) o02 l08 o02 screw pfh 8x1 1/2 (12 plcs).

  • Page 99

    Step 47 l1 l4 l5 l6 screw pwh 10x1-1/4 (26 plcs) l1 - floor board - w4l07869 5/8"x4 3/8"x34" (16x112x865) (2) l4 - floor board - w4l08035 5/8"x4 3/8"x33 1/2" (16x112x852) (2) l5 - floor board - w4l08036 5/8"x4 3/8"x31 7/8" (16x112x811) (2) l6 - floor board - w4l08037 5/8"x4 3/8"x27" (16x112x687) (2)...

  • Page 100

    Step 48 it is recommended that you place all t-nuts before you begin assembly of parts. T-nut 1/4 blk (5 plcs) bolt wh 1/4x2-1/4 blk (5 plcs) - turret wall arch band - a4m00880 (1) - quarter round turret floor support - a4m00881 (1) bolt wh 1/4x2-1/4 blk (5) bolt wh 1/4x1 blk (2 plcs) bolt wh 1/4x1 ...

  • Page 101

    Step 49 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 1/4x2-1/4 blk (5) t-nut 1/4 blk (5) bolt wh 1/4x2-1/4 blk (5 plcs) t-nut 1/4 blk (5 plcs) - quarter round turret floor support - a4m00883 (1) - turret wall arch band - a4m00907 (1) turret wall arch band (...

  • Page 102

    Step 50 o1 - wall picket - w4l08043 5/8"x1 3/8"x32 7/8" (16x34x835) (60) screw pwh 10x1-1/4 (120 plcs) x 60 o1 screw pwh 10x1-1/4 (120).

  • Page 103

    View a-a a a step 51 lag screw wh 5/16x2 blk (1 plc) washer lock ext 8x19 blk (1 plc) washer lock ext 8x19 blk (2 plcs) bolt wh 5/16x3 3/4 blk (2 plcs) h10 h10 h10 - roof support - w4l08050 1"x3 3/8"x76 3/4" (24x86x1949) (1) bolt wh 5/16x3 3/4 blk (2) lag screw wh 5/16x2 blk (1) washer lock ext 8x19...

  • Page 104

    Step 52 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 5/16x3 3/4 blk (1) washer lock ext 8x19 blk (1) screw pfh 8x1 1/2 (2 plcs) assemble above parts together first. Screw pfh 8x1 1/2 (2 plcs) inside fort bolt wh 5/16x3 3/4 blk (1 plc) washer lock ext 8x19 b...

  • Page 105

    Step 53 washer lock ext 8x19 blk (1) lag screw wh 5/16x1 1/2 blk (1) j04 j04 j04 - wall support - w4l08190 1"x2 3/8"x11 5/8" (24x60x295) (1) nut barrel wh 1/4x5/8 blk (1 plc) washer lock ext 8x15 blk (1 plc) washer lock ext 6x15 blk (1 plc) bolt wh 1/4x1-1/4 blk (1 plc) lag screw wh 5/16x1 1/2 blk (...

  • Page 106

    Step 54 screw pfh 8x1 1/2 (8 plcs) o03 m09 m12 screw pfh 8x1 1/2 (8) m09 - wall picket - w4l08048 5/8"x3 3/8"x39 7/8" (16x86x1013) (2) m12 - wall picket - w4l08054 5/8"x3 3/8"x39 7/8" (16x86x1013) (1) o03 - wall picket - w4l08049 5/8"x1 3/8"x39 7/8" (16x34x1013) (1).

  • Page 107

    Step 55 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 1/4x2-1/4 blk (7 plcs) t-nut 1/4 blk (7 plcs) - quarter round turret floor support - a4m00897 (2) - turret wall arch band - a4m00896 (1) bolt wh 1/4x2-1/4 blk (7) t-nut 1/4 blk (7) quarter round turret fl...

  • Page 108

    Step 56 screw pfh 8x1 1/2 (16 plcs) m23 n08 m23 n08 m23 n08 m23 n08 screw pfh 8x1 1/2 (16) m23 - wall picket - w4l08167 5/8"x3 3/8"x29 7/8" (16x86x759) (4) n08 - wall picket - w4l08166 5/8"x2 3/8"x29 7/8" (16x60x759) (4).

  • Page 109

    Step 57 it is recommended that you place all t-nuts before you begin assembly of parts. Lag screw wh 5/16x2 blk (2 plcs) washer lock ext 8x19 blk (2 plcs) h13 h13 h13 - roof support - w4l09016 1"x3 3/8"x74 3/4" (24x86x1900) (1) bolt wh 5/16x2-1/4 blk (2) lag screw wh 5/16x2 blk (2) washer lock ext 8...

  • Page 110

    Step 58 m20 n07 screw pfh 8x1-1/2" (20) m20 - wall picket - w4l08155 5/8"x3 3/8"x53 7/8" (16x86x1370) (6) n07 - wall picket - w4l08164 5/8"x2 3/8"x53 7/8" (16x60x1370) (1) screw pfh 8x1-1/2" (20 plcs) screw pfh 8x1-1/8" (1 plc) screw pfh 8x1-1/8" (1).

  • Page 111

    Step 59 washer lock ext 12x19 blk (4) t-nut 5/16 blk (12) screw pfh 8x2 (8) nut barrel wh 5/16x7/8 blk (4) bolt wh 5/16x1 blk (8) e04 e05 h31 e04 h32 e04 note hole locations for proper assembly screw pfh 8x2 (8 plcs) nut barrel wh 5/16x7/8 blk (4 plcs) washer lock ext 12x19 blk (4 plcs) bolt wh 5/16...

  • Page 113

    Step 61 m24 - wall picket - w4l08188 5/8"x3 3/8"x7 7/8" (16x86x199) (8) screw pfh 8x1 1/2 (18) m24 m24 o08 screw pfh 8x1 1/2 (18 plcs) o08 - wall picket - w4l11560 5/8"x1 3/8"x7 7/8" (16x34x199) (1).

  • Page 114

    Step 62 it is recommended that you place all t-nuts before you begin assembly of parts. Bolt wh 5/16x2-1/4 blk (8 plcs) washer lock ext 8x19 blk (8 plcs) t-nut 5/16 blk (8 plcs) j05 - crows nest wall support - w4l09027 1"x2 3/8"x37 1/2" (24x60x952) (4) washer lock ext 8x19 blk (8) t-nut 5/16 blk (8)...

  • Page 115

    Step 63 l07 m28 screw pfh 8x1 1/2 (30 plcs) screw pfh 8x1 1/2 (30) l07 - crows nest floor board - w4l09025 5/8"x4 3/8"x31 1/4" (16x112x794) (5) m28 - crows nest floor board - w4l09026 5/8"x3 3/8"x31 1/4" (16x86x794) (1).

  • Page 116

    Step 64 it is recommended that you place all t-nuts before you begin assembly of parts m29 m30 m30 bolt wh 5/16x1 1/2 blk (6) lag screw wh 5/16x1 1/2 blk (4) washer lock ext 8x19 blk (8) t-nut 5/16 blk (2) bolt wh 5/16x1/2 blk (2) t-nut 5/16 blk (2 plcs) bolt wh 5/16x1 1/2 blk (6 plcs) washer lock e...

  • Page 117

    Step 65 it is recommended that you place all t-nuts before you begin assembly of parts m29 - crows nest wall rail - w4l09029 5/8"x3 3/8"x34 3/8" (16x86x874) (1) m30 - crows nest wall rail - w4l09030 5/8"x3 3/8"x24" (16x86x609) (2) tz - l bracket 2.5x38x50x55 - a100340 (2) washer lock ext 8x19 blk (8...

  • Page 118

    Step 66 o07 screw pfh 8x1-1/8" (26) screw pfh 8x1-1/8" (26 plcs) o07 - crows nest wall board - w4l09028 5/8"x1 3/8"x32 1/2" (16x34x825) (13) flush pickett with top of rail 3 typ.

  • Page 119

    Step 67 bolt wh 5/16x3 3/4 blk (1 plcs) washer lock ext 8x19 blk (3 plcs) lag screw wh 5/16x2 blk (1 plc) h11 h11 h11 h11 - roof support - w4l09038 1"x3 3/8"x76 3/4" (24x86x1949) (1) b o l t w h 5 /1 6 x 3 3 /4 b l k (1 ) l a g s c r e w w h 5 /1 6 x 2 b l k (1 ) washer lock ext 8x19 blk (3) bolt wh...

  • Page 120

    Step 68 bolt wh 5/16x3 3/4 blk (1) washer lock ext 8x19 blk (6) washer lock ext 8x19 blk (1 plc) bolt wh 5/16x3 3/4 blk (1 plc) bolt wh 5/16x4 1/2 blk (1 plc) washer lock ext 8x19 blk (1 plc) screw pfh 8x2 (2 plcs) h12 h12 h18 h12 h12 - roof support - w4l08056 1"x3 3/8"x39 1/2" (24x86x1004) (1) h18 ...

  • Page 121

    Step 69 screw pfh 8x2 1/2 (4) screw pfh 8x2 1/2 (4 plcs) h14 h14 - roof support - w4l08058 1"x3 3/8"x74 3/4" (24x86x1900) (1).

  • Page 122

    Step 70 leave connections loose - metal roof full rib - a4m00842 (8) - round roof rib connector plate - a4m00844 (1) bolt pth 1/4x3/4 blk (8) nut lock 1/4 blk (8) washer flat 8x19 black (8 plcs) nut lock 1/4 blk (8 plcs) washer flat 8x19 black (8 plcs) bolt pth 1/4x3/4 blk (8 plcs) washer flat 8x19 ...

  • Page 123

    Step 71 screw pwh 8x3/4 blk (16) screw pwh 8x3/4 blk (16 plcs) subassembly from step 68 tighten after install.

  • Page 124

    Roof parts removed for clarity step 72 use layout holes in roof panel for assembly screw pwh 8x3/4 blk (48) (8) rp07 - roof panel - w2a02189 13/16"x17 11/16"x24 7/8" (21x450x632) screw pwh 8x3/4 blk (48 plcs).

  • Page 125

    Step 73 screw pwh 8x1-5/8 (1 plc) round roof plastic cap (1 plc) screw pwh 8x1-5/8 (1) - round roof plastic cap - a6p00239 (1).

  • Page 126

    Step 74 it is recommended that you place all t-nuts before you begin assembly of parts. M13 x2 m14 x2 m15 x2 m16 x2 m17 x2 m18 x2 h15 x4 bolt wh 5/16x1 3/4 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) screw pfh 8x1 1/4 (48 plcs) h15 - rafter - w4l08064 1"x3 3/8"x47 5/8" (24x86x1209) (4) m13 - wall...

  • Page 127

    Step 75 screw pwh 8x1/2 blk (4 plcs) 90° l-bracket - blk (2 plcs) h16 h16 screw pwh 8x1/2 blk (4) - 90° l-bracket - blk - a4m00555 (2) h16 - rafter - w4l08065 1"x3 3/8"x47 5/8" (24x86x1209) (2) screw pfh 8x1 1/4 (4) screw pfh 8x1 1/4 (4 plcs) n01 n01 - rafter cleat - w4l08750 5/8"x2 3/8"x3 1/8" (16x...

  • Page 128

    Step 76 screw pfh 8x2 (12) screw pfh 8x2 (12 plcs) screw pfh 8x1-1/2 blk (8 plcs) screw pfh 8x1-1/2 blk (8) (1) rp03 - roof panel - w2a02185 1 9/16"x18 3/4"x85 3/16" (40x476x2166) (1) rp04 - roof panel - w2a02186 1 9/16"x18 3/4"x85 3/16" (40x476x2166) rp04 rp03.

  • Page 129

    Step 77 screw pfh 8x2 (12) rp02 rp02 screw pfh 8x2 (12 plcs) (2) rp02 - roof panel - w2a02184 1 9/16"x19 1/4"x85 3/16" (40x488x2166).

  • Page 130

    Step 78 screw pfh 8x2 (8) rp01 rp01 rp01 - roof panel - w2a02182 1 9/16"x11 5/16"x85 3/16" (40x287x2166) (2) screw pfh 8x2 (8 plcs).

  • Page 131

    Step 79 it is recommended that you place all t-nuts before you begin assembly of parts. B o l t w h 5 /1 6 x 3 1 /2 b l k (9 ) t-nut 5/16 blk (15) washer lock ext 8x19 blk (9) b16 - post - w4l09033 3"x3"x74 1/8" (76x76x1882) (1) b18 - post - w4l09034 3"x3"x74 1/8" (76x76x1882) (1) k01 - entry rail -...

  • Page 132

    Step 80 it is recommended that you place all t-nuts before you begin assembly of parts. Note hole location bolt wh 5/16x3 1/2 blk (9) t-nut 5/16 blk (17) washer lock ext 8x19 blk (9) b15 - post - w4l08266 3"x3"x74 1/8" (76x76x1882) (1) b17 - post - w4l08276 3"x3"x74 1/8" (76x76x1882) (1) k01 - entry...

  • Page 133

    Step 81 bolt wh 5/16x3 1/2 blk (8) washer lock ext 8x19 blk (8) k13 k13 bolt wh 5/16x3 1/2 blk (8 plcs) washer lock ext 8x19 blk (8 plcs) k13 - base board - w4l09010 5/8"x5 1/4"x37 7/8" (16x134x962.7) (2) 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 1...

  • Page 134

    Step 82 note hole location for proper assembly. Washer lock ext 8x19 blk (8) lag screw wh 5/16x1 1/2 blk (4 plcs) washer lock ext 8x19 blk (8 plcs) lag screw wh 5/16x1 1/2 blk (4) m05 m05 m05 - floor support - w4l09014 5/8"x3 3/8"x36 5/8" (16x86x929) (2) k02 k02 - entry rail - w4l09018 5/8"x5 1/4"x3...

  • Page 135

    Step 83 flush on bottom screw pfh 8x2 (4 plcs) h23 screw pfh 8x2 (4) h23 - floor support - w4l08282 1"x2 3/4"x36 5/8" (24x70x931) (1).

  • Page 136

    Step 84 it is recommended that you place all t-nuts before you begin assembly of parts. Screw pfh 8x2 (8) h22 h22 h21 h21 t-nut 5/16 blk (6) h21 - floor support - w4l08277 1"x2 3/4"x30 5/8" (24x70x779) (2) h22 - floor support - w4l08279 1"x2 3/4"x3" (24x70x76) (4) ej - l bracket 54x67 - grn - a10005...

  • Page 137

    Step 85 screw pfh 8x1 1/2 (36 plcs) l03 l03 m25 screw pfh 8x1 1/2 (36) l03 - floor board - w4l08280 5/8"x4 3/8"x39" (16x112x992) (2) m25 - floor board - w4l08281 5/8"x3 3/8"x39" (16x86x992) (8).

  • Page 138

    Step 86 it is recommended that you place all t-nuts before you begin assembly of parts. Holes down in both boards l a g s c r e w w h 5 /1 6 x 2 -1 /2 b l k (4 ) nut barrel wh 5/16x1 3/4 blk (2) t-nut 5/16 blk (4) b o l t w h 5 /1 6 x 3 3 /4 b l k (4 ) b o l t w h 5 /1 6 x 3 1 /4 b l k (2 ) washer l...

  • Page 139

    Step 87 install hardware using pre-drilled locations fa - quick link - a100069 (12) - eye bolt, lag thread, 7/32 wire, 2-1/8" oal - h100632 (12) quick link (12 plcs) eye bolt, lag thread, 7/32 wire, 2-1/8" oal (12 plcs) - washer flat 7x21 - h100122 (12) washer flat 7x21 (12 plcs).

  • Page 140

    Step 88 t-nut 5/16 blk (3) ej - l bracket 54x67 - grn - a100053 (3) t-nut 5/16 blk (3 plcs) l bracket 54x67 - grn (3 plcs) bolt wh 5/16x1 3/4 blk (3 plcs) bolt wh 5/16x1 3/4 blk (3).

  • Page 141

    Step 89 nut barrel wh 5/16x7/8 blk (6) washer lock ext 12x19 blk (6) bolt wh 5/16x3/4 blk (4) - clatter bridge strap - a6p00243 (2) q01 - floor board - w4l08283 1"x4 3/8"x30 3/4" (24x112x780) (2) floor board (2 plcs) clatter bridge strap (2 plcs) nut barrel wh 5/16x7/8 blk (6 plcs) bolt wh 5/16x3/4 ...

  • Page 142

    Step 90 nut barrel wh 5/16x7/8 blk (22) washer lock ext 12x19 blk (22) bolt wh 5/16x3/4 blk (22) h25 - floor board - w4l08285 1"x3 1/4"x30 3/4" (24x82x780) (5) h24 - floor board - w4l08284 1"x3 1/4"x34 3/4" (24x82x883) (6) washer lock ext 12x19 blk (22 plcs) nut barrel wh 5/16x7/8 blk (22 plcs) bolt...

  • Page 143

    Step 91 - clatter bridge rope - a6p00245 (12) install clatter bridge rope as shown. Tie a double overhand knot directly under the clatter bridge boards. Note: to insure your playset meets safety standards, the distance from the bridge surface to the bottom of the guard rail should not exceed 24". Kn...

  • Page 144

    Step 92 2 5 8 in typ. (4 spcs) screw pfh 8x1 1/2 (12 plcs) h26 screw pfh 8x1 1/2 (12) h26 - picket - w4l08287 1"x3 3/8"x24 3/8" (24x86x620) (3) h26.

  • Page 145

    Step 93 washer lock ext 8x19 blk (2) bolt wh 5/16x1 1/4 blk (2) (1) 4 ft. Ladder assembly bolt wh 5/16x1 1/4 blk (2 plcs) washer lock ext 8x19 blk (2 plcs).

  • Page 146

    Step 94 lag screw wh 5/16x1 1/2 blk (8 plcs) fx - hand grip metal green 381 c/c - a100118 (4) lag screw wh 5/16x1 1/2 blk (8) hand grip metal green 381 c/c (4 plcs).

  • Page 147

    Step 95 wn - metal rung 920 - a4m00899 (4) lag screw wh 5/16x1 1/2 blk (8) lag screw wh 5/16x1 1/2 blk (8 plcs) metal rung 920 (4 plcs) 254 mm [10 in] (4 spcs).

  • Page 148

    Step 96 t-nut 5/16 (3) bolt wh 5/16x1/2 (3) slide assembly drilling pattern use a 7/16" or 10 mm drill bit. 2 5 8 in 6 in 1 in 3 7 8 in t-nut 5/16 (3 plcs) bolt wh 5/16x1/2 (3 plcs) (1) slide assembly 6 7 8 12 1 4.

  • Page 149

    Step 97 washer lock ext 8x19 blk (2) bolt wh 5/16x1 1/2 blk (2) (1) rock wall assembly bolt wh 5/16x1 1/2 blk (2 plcs) washer lock ext 8x19 blk (2 plcs) t-nut 5/16 blk (2) t-nut 5/16 blk (2 plcs).

  • Page 150

    Step 98 bolt wh 5/16x1 (3) slide assembly drilling pattern use a 7/16" or 10 mm drill bit. (1) 10' vac slide nut barrel wh 5/16x5/8 (3) screw pfh 8x1 1/8 (4) o70 - slide mounting board - w4l09040 5/8"x1 3/8"x20 3/8" (16x34x517) (1) o70 screw pfh 8x1 1/8 (4 plcs) 79 [3 1 8 in] o70 board location 159 ...

  • Page 151

    Step 99 remove (4) corner bolts and loosen the 2 bolts on the bracket to install swing beam (1) corner swing beam assembly bolt hex 5/16x4 blk (4 plcs) washer split 5/16 blk (4 plcs) washer flat 8x27 blk (4 plcs).

  • Page 152

    Step 100 tighten quick link insert chain into quick link dp - swing seat green - a100027 (2) fa - quick link - a100069 (6) ef - chain green 57" - a100047 (4) kn - chain green 31" - a100177 (2) - trapeze - a6p00034 (1).

  • Page 153

    Step 101 fx - hand grip metal green 381 c/c - a100118 (2) lag screw wh 5/16x1 1/2 blk (4 plcs) hand grip metal green 381 c/c (2 plcs) lag screw wh 5/16x1 1/2 blk (4).

  • Page 154

    Step 102 fx - hand grip metal green 381 c/c - a100118 (1) lag screw wh 5/16x1 1/2 blk (2 plcs) hand grip metal green 381 c/c (1 plc) lag screw wh 5/16x1 1/2 blk (2).

  • Page 155

    Step 103 center splinter guards in openings arch rail splinter guard (1 plc) rockwall arch rail splinter guard (1 plc) hand rail splinter guard (2 plcs) - hand rail splinter guard - a6p00248 (2) - arch rail splinter guard - a6p00246 (4) - rockwall arch rail splinter guard - a6p00247 (1) screw pwh 8x...

  • Page 156: «Spanish

    Anchoring instructions final step double check every bolt, screw and nut for tightness. Make sure every board is secure and make sure the play set is level. Enjoy your new play set! Note: failure to use ground stakes can void warranty & cause injury! Step 104 tap in ground stakes at an approximate 4...

  • Page 157

    Rev5/20/10 brs limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this pr...

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