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Backyard Discovery 1606517 Owner's Manual

Manual is about: 12x10 PERGOLA

Summary of 1606517

  • Page 1

    • owner's manual • frequently asked questions • assembly instructions • warranty information oasis 12x10 pergola model: #1606517 backyard discovery 3305 airport drive pittsburg, ks 66762 1-800-856-4445 made in china ins-1606517-b-oasis 12x10 pergola-eng-07-21-2016 features the fastening system. Regi...

  • Page 2: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list please read this before starting assembly stop missing a part? Call us before going back to the store! The store w...

  • Page 3

    Owner’s manual outdoor product eng owner op-2012 dear customer: please read entire booklet completely before beginning the assembly process. Structures are not intended for public use. The company does not warranty any of its residential structures subjected to commercial use such as: recreational p...

  • Page 4

    Owner’s manual outdoor product eng owner op-2012 maintenance instructions: 1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (but not so tight that you crack the wood) it is particularly important that this procedure be followed at the beginning of each seaso...

  • Page 5

    Outdoor product assembly manual faqs: 1. Is the wood treated with chemicals? Backyard discovery uses 100% chinese cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your families safety, our wood is completely chemical free and we do not use pressure-treated wood. T...

  • Page 6

    (level 24") (square) (tape measure) (cordless drill or electric drill) (drill attachments: phillips head & socket driver) (an adult w/ an adult helper) (rubber mallet - optional) (ladder) (phillips screw driver) tools required for installation: (these are the tools that are generally required for as...

  • Page 7: Important Assembly Notes

    Important assembly notes 1) while assembling unit, take time before and after each step to make sure unit is level. If unit is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the unit is square. 2) pay close attention to the items needed for...

  • Page 8: Parts Identification

    Parts identification wood components (not to scale) d1 - joist - w4l04585 1 3/8"x5 1/4"x114" (36x134x2896) (2) d2 - joist - w4l04590 1 3/8"x5 1/4"x114" (36x134x2896) (2) d3 - slotted joist - w4l04586 1 3/8"x5 1/4"x114" (36x134x2896) (8) d4 - joist - w4l04587 1 3/8"x5 1/4"x90" (36x134x2286) (2) d5 - ...

  • Page 9: Parts Identification

    Parts identification wood components (not to scale) g3 - armrest - w4l06013 1"x5 1/4"x18" (24x134x458) (2) h2 - support board - w4l06016 1"x3 3/8"x16 1/8" (24x86x410) (4) h3 - brace - w4l06015 1"x3 3/8"x12 1/4" (24x86x312) (4) h4 - brace - w4l06012 1"x3 3/8"x12 1/4" (24x86x312) (3) j1 - table top ra...

  • Page 10: Parts Identification

    Parts identification wood components (not to scale) wp3 - pergola post - w2a01820 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (2) wp4 - pergola post - w2a01821 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (2) wp1 - pergola post - w2a01819 51/2"x5 1/2"x37 1/8" (140x140x943) (1) wa1 - wall assembly - w2a01822 2 7/8"...

  • Page 11: Parts Identification

    Parts identification wood components (not to scale) tt2 - table top assembly - w2a01866 1 5/8"x17 5/8"x27 7/8" (40x448x708) (1) tt3 - table top assembly - w2a01867 1 5/8"x15 3/4"x27 7/8" (40x401x708) (2).

  • Page 12: Parts Identification

    Parts identification hardware - t-30 torx wrench - h100114 (2) - t-30 torx bit - h100147 (2) - t-40 torx wrench - a100041 (2) - t-40 torx bit - a100042 (2) cq - concrete anchor 1/4" x 2" - h100120 (26) vk - nut barrel wh 5/16x7/8 blk - h100192 (22) vl - nut barrel wh 5/16x1-1/2 blk - h100193 (34) vm...

  • Page 13: Parts Identification

    Parts identification hardware - screw pfh 8x2 1/4 blk - h100483 (17) - screw pfh 8x2 blk - h100391 (52) vt - screw pfh 8x1-1/2 blk - h100200 (44) - screw pfh 8x1 3/4 blk - h100382 (22) vv - screw pwh 8x5/8 blk - h100202 (2) vu - screw pfh 8x2-1/2 blk - h100201 (110) vw - screw pfh 8x1/2 blk - h10020...

  • Page 14: Parts Identification

    Parts identification accessories (not to scale) ht - foot 142 square post - a100029 (6) xr - byd id tag (small) without ages - a100241 (1) - 90° l-bracket - blk - a4m00555 (3) (1) stain marker - med brn-2uv - a6p00171 sr - "b" revision tag - a100315 (1).

  • Page 15

    Step 1 repeat process for opposite side. ***hand tighten only at this time*** bolt wh 5/16x2-1/2 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) nut barrel wh 5/16x7/8 blk (4 plcs) washer lock ext 12x19 blk (4 plcs) bolt wh 5/16x2-1/2 blk (8) washer lock ext 8x19 blk (8) nut barrel wh 5/16x7/8 blk (8...

  • Page 16

    Step 2 repeat process for opposite side. ***hand tighten only at this time*** bolt wh 5/16x2-1/2 blk (8) washer lock ext 8x19 blk (8) nut barrel wh 5/16x7/8 blk (8) washer lock ext 12x19 blk (8) bolt wh 5/16x2-1/2 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) nut barrel wh 5/16x7/8 blk (4 plcs) was...

  • Page 17

    Step 3 washer lock ext 8x19 blk (6) washer lock ext 12x19 blk (4) bolt wh 5/16x7-1/4 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) lag screw wh 5/16x3 blk (2 plcs) washer lock ext 8x19 blk (2 plcs) nut barrel wh 5/16x1-1/2 blk (4 plcs) washer lock ext 12x19 blk (4 plcs) d4 d5 d5 - joist - w4l04591 ...

  • Page 18

    Step 4 washer lock ext 8x19 blk (6) washer lock ext 12x19 blk (4) d5 - joist - w4l04591 1 3/8"x5 1/4"x90" (36x134x2286) (1) bolt wh 5/16x7-1/4 blk (4) nut barrel wh 5/16x1-1/2 blk (4) lag screw wh 5/16x3 blk (2) wp3 - pergola post - w2a01820 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (2) wp3 wp3 d5 d4 lag...

  • Page 19

    Step 5 washer lock ext 8x19 blk (12) washer lock ext 12x19 blk (8) bolt wh 5/16x7-1/4 blk (8) nut barrel wh 5/16x1-1/2 blk (8) lag screw wh 5/16x3 blk (4) nut barrel wh 5/16x1-1/2 blk (8 plcs) washer lock ext 12x19 blk (8 plcs) washer lock ext 8x19 blk (8 plcs) bolt wh 5/16x7-1/4 blk (8 plcs) lag sc...

  • Page 20

    Step 6 washer lock ext 8x19 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x7-1/4 blk (4) nut barrel wh 5/16x1-1/2 blk (4) bolt wh 5/16x7-1/4 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) nut barrel wh 5/16x1-1/2 blk (4 plcs) washer lock ext 12x19 blk (4 plcs) d6 4 plcs d6 - joist end - w4l04588...

  • Page 21

    Step 7 washer lock ext 8x19 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x7-1/4 blk (4) nut barrel wh 5/16x1-1/2 blk (4) d6 - joist end - w4l04588 1 3/8"x5 1/4"x15" (36x134x381) (2) bolt wh 5/16x7-1/4 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) nut barrel wh 5/16x1-1/2 blk (4 plcs) washer lo...

  • Page 22

    Step 8 washer lock ext 8x19 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x7-1/4 blk (4) nut barrel wh 5/16x1-1/2 blk (4) d6 - joist end - w4l04588 1 3/8"x5 1/4"x15" (36x134x381) (4) bolt wh 5/16x7-1/4 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) nut barrel wh 5/16x1-1/2 blk (4 plcs) washer lo...

  • Page 23

    Step 9 washer lock ext 8x19 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x7-1/4 blk (4) nut barrel wh 5/16x1-1/2 blk (4) d6 - joist end - w4l04588 1 3/8"x5 1/4"x15" (36x134x381) (2) d7 - joist end - w4l04592 1 3/8"x5 1/4"x15" (36x134x381) (2) bolt wh 5/16x7-1/4 blk (4 plcs) washer lock ext 8x19...

  • Page 24

    Step 10 washer lock ext 8x19 blk (16) d3 - slotted joist - w4l04586 1 3/8"x5 1/4"x114" (36x134x2896) (8) lag screw wh 5/16x5-1/2 blk (16) washer lock ext 8x19 blk (16 plcs) lag screw wh 5/16x5-1/2 blk (16 plcs) d3 8 plcs.

  • Page 25

    Step 11 6 1/8 p2 p1 screw pfh 8x2-1/2 blk (8 plcs) p2 p1 screw pfh 8x2-1/2 blk (8) p2 - short purlin - w4l04595 1 3/8"x1 3/8"x59 1/4" (36x36x1504) (1) p1 - long purlin - w4l04589 1 3/8"x1 3/8"x76 5/8" (36x36x1945) (1).

  • Page 26

    Step 12 screw pfh 8x2-1/2 blk (8) p2 - short purlin - w4l04595 1 3/8"x1 3/8"x59 1/4" (36x36x1504) (1) p1 - long purlin - w4l04589 1 3/8"x1 3/8"x76 5/8" (36x36x1945) (1) p1 p2 screw pfh 8x2-1/2 blk (8 plcs) p1 p2 7 11/16.

  • Page 27

    Step 13 assemble remaining 'p1' and 'p2' purlins alternating locations as shown in steps 11 and 12. Screw pfh 8x2-1/2 blk (80) p2 - short purlin - w4l04595 1 3/8"x1 3/8"x59 1/4" (36x36x1504) (10) p1 - long purlin - w4l04589 1 3/8"x1 3/8"x76 5/8" (36x36x1945) (10) screw pfh 8x2-1/2 blk (80 plcs) p2 p...

  • Page 28

    Step 14 decide where to place the pergola; grass, concrete or other material. Place the pergola exactly where it will be anchored when completed and slide a foot under each post. Note: if not placing on concrete, proceed to step 18. Foot 142 square post (4 plcs) ht - foot 142 square post - a100029 (...

  • Page 29

    Step 15 use chalk to trace around the edges of each foot..

  • Page 30

    Step 16 move the pergola aside. Place each foot inside of the lines drawn in the previous step. Using a concrete drill bit, pilot drill attachment holes into the concrete pad. Next, use the 1/4"x2" concrete anchors to attach each foot to the concrete surface. Concrete anchor 1/4" x 2" (16) concrete ...

  • Page 31

    Step 17 set the pergola back in place, setting each post inside a foot..

  • Page 32

    Step 18 attach feet to each post. Screw pfh 8x1-1/2 blk (16) screw pfh 8x1-1/2 blk (16 plcs).

  • Page 33

    Step 19 if you choose not to install the seat or bar, your pergola is now complete. Otherwise, continue to next step. Screw pfh 8x1/2 blk (2 plcs) byd id tag (small) without ages (1 plc) screw pwh 8x5/8 blk (2 plcs) "b" revision tag (1 plc) screw pwh 8x5/8 blk (2) screw pfh 8x1/2 blk (2) xr - byd id...

  • Page 34

    Step 20 washer lock ext 8x19 blk (4) lag screw wh 5/16x2-1/2 blk (4) j5 - support board - w4l06176 1"x2 3/8"x24 1/8" (24x60x612) (2) screw pfh 8x2 blk (12 plcs) lag screw wh 5/16x2-1/2 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) j5 wp1 wp1 - pergola post - w2a01819 51/2"x5 1/2"x37 1/8" (140x140x9...

  • Page 35

    Step 21 place wall/post assembly in position in the center of outer posts as shown. Use chalk and trace around foot (not necessary if not placing on concrete). Foot 142 square post (1 plc) ht - foot 142 square post - a100029 (1) wp3 wp3.

  • Page 36

    Step 22 if placing on concrete, move wall/post assembly aside and install concrete anchors using the same procedure used previously. If not placing on concrete, leave wall/post assembly in place. Lag screw wh 5/16x2-1/2 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) concrete anchor 1/4" x 2" (4 plcs...

  • Page 37

    Step 23 screw pfh 8x2 1/4 blk (16 plcs) screw pfh 8x1-1/2 blk (4 plcs) screw pfh 8x2 blk (12 plcs) j6 j6 holes toward top screw pfh 8x2 blk (12) screw pfh 8x2 1/4 blk (16) screw pfh 8x1-1/2 blk (4) j6 - support board - w4l06177 1"x2 3/8"x82 5/8" (24x60x2098) (2) level and center on post.

  • Page 38

    Step 24 tt1 - table top assembly - w2a01865 1 5/8"x17 5/8"x27 7/8" (40x448x708) (2) tt2 - table top assembly - w2a01866 1 5/8"x17 5/8"x27 7/8" (40x448x708) (1) tt3 - table top assembly - w2a01867 1 5/8"x15 3/4"x27 7/8" (40x401x708) (2) screw pfh 8x1 3/4 blk (20 plcs) screw pfh 8x1 3/4 blk (20) tt3 t...

  • Page 39

    Step 25 screw pfh 8x2-1/2 blk (10) j1 - table top rail - w4l06007 1"x2 3/8"x86 3/8" (24x60x2194) (2) screw pfh 8x2-1/2 blk (10 plcs) j1 j1 center j1. Flush with top surface and 15/16" overhang each end..

  • Page 40

    Step 26 washer lock ext 6x15 blk (4 plcs) lag screw wh 1/4x2-1/2 blk (4 plcs) h5 4 plcs h5 - brace - w4l07083 1"x3 3/8"x12 1/4" (24x86x312) (4) lag screw wh 1/4x2-1/2 blk (8) washer lock ext 6x15 blk (8) lag screw wh 1/4x2-1/2 blk (4 plcs) washer lock ext 6x15 blk (4 plcs).

  • Page 41

    Step 27 j2 j2 j2 screw pfh 8x1-1/2 blk (8) j2 - table top rail - w4l06008 1"x2 3/8"x11 1/8" (24x60x281) (4) install flush to top screw pfh 8x1-1/2 blk ( 8 plcs).

  • Page 42

    Step 28 place rail/post assembly in position as shown. Use chalk and trace around foot (not necessary if not placing on concrete). Washer lock ext 8x19 blk (1) lag screw wh 5/16x2-1/2 blk (1) m1 wp2 wp2 - pergola post - w2a01823 5 1/2"x5 1/2"x37 1/8" (140x140x943) (1) m1 - wall rail - w4l06048 5/8"x...

  • Page 43

    Step 29 if placing on concrete, move rail/post assembly aside and install concrete anchors using the same procedure used previously. If not placing on concrete, leave rail/post assembly in place. Concrete anchor 1/4" x 2" (4 plcs) concrete anchor 1/4" x 2" (4).

  • Page 44

    Step 30 washer lock ext 8x19 blk (8) lag screw wh 5/16x2-1/2 blk (5) lag screw wh 5/16x2-1/2 blk (5 plcs) lag screw wh 5/16x3 1/2 blk (3 plcs) washer lock ext 8x19 blk (8 plcs) d10 d10 d10 wa2 - wall assembly - w2a01824 1"x16 3/4"x95 1/2" (24x424x2426) (1) wa2 d10 - support board - w4l06174 1 3/8"x5...

  • Page 45

    Step 31 washer lock ext 8x19 blk (8) lag screw wh 5/16x2-1/2 blk (8) lag screw wh 5/16x2-1/2 blk (8 plcs) washer lock ext 8x19 blk (8 plcs) h2 h2 h2 h2 - support board - w4l06016 1"x3 3/8"x16 1/8" (24x86x410) (4) locate pilot holes in wp2. Wp2.

  • Page 46

    Step 32 washer lock ext 8x19 blk (4) nut barrel wh 5/16x7/8 blk (4) washer lock ext 12x19 blk (4) bolt wh 5/16x1 1/2 blk (4) lag screw wh 1/4x2-1/2 blk (4) washer lock ext 6x15 blk (4) bolt wh 5/16x1 1/2 blk (4 plcs) washer lock ext 8x19 blk (4 plcs) washer lock ext 6x15 blk (4 plcs) lag screw wh 1/...

  • Page 47

    Step 33 screw pfh 8x2 blk (8) screw pfh 8x2 blk (8 plcs) g2 g2 g2 - seat - w4l06017 1"x5 1/4"x39 1/2" (24x134x1002) (2).

  • Page 48

    Step 34 screw pfh 8x2 blk (12) screw pfh 8x2 blk (12 plcs) g1 g1 - seat - w4l06047 1"x5 1/4"x92 7/8" (24x134x2360) (2).

  • Page 49

    Step 35 screw pfh 8x3 blk (2) lag screw wh 1/4x2-1/2 blk (2) washer lock ext 6x15 blk (2) screw pfh 8x3 blk (2 plcs) washer lock ext 6x15 blk (2 plcs) lag screw wh 1/4x2-1/2 blk (2 plcs) screw pwh 8x3/4 blk (4 plcs) 90° l-bracket - blk (2 plcs) - 90° l-bracket - blk - a4m00555 (2) screw pwh 8x3/4 bl...

  • Page 50

    Step 36 screw pfh 8x3 blk (2) lag screw wh 1/4x2-1/2 blk (1) washer lock ext 6x15 blk (1) - 90° l-bracket - blk - a4m00555 (1) screw pwh 8x3/4 blk (2) h4 - brace - w4l06012 1"x3 3/8"x12 1/4" (24x86x312) (1) g4 - armrest - w4l06187 1"x5 1/4"x18" (24x134x458) (2) screw pfh 8x3 blk (2 plcs) lag screw w...

  • Page 51

    Step 37 screw pfh 8x1-1/2 blk (8) screw pfh 8x1-1/2 blk (8 plcs) n1 n1 - cleat - w4l06014 5/8"x2 3/8"x10 3/8" (16x60x262) (1) n2 n2 - cleat - w4l06188 5/8"x2 3/8"x8 7/8" (16x60x226) (1).

  • Page 52

    Step 38 screw pfh 8x2 blk (4) screw pfh 8x2 blk (4 plcs) fp1 fp1 - post cap - w2a01825 1 7/8"x6 1/2"x6 1/2" (48x164x164) (1).

  • Page 53

    Limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this product is free f...