Backyard Discovery 35012 Owner's manual - Important Assembly Notes

Manual is about: ASPEN Wooden Swing Set

Summary of 35012

  • Page 1

    Manufacturer: backyard discovery 3001 north rouse pittsburg, ks 66762 1-800-856-4445 made in china features the fastening system. Register your new swing set on-line @ www.Swingsetsonline.Com (you will also find any updates on assembly instructions and information to order replacement parts) save th...

  • Page 2: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list por favor tenga visible la siguiente informaciÓn cuando llame: 1 - nÚmero de modelo del producto que se encuentra ...

  • Page 3: For Your Records:

    Owner’s manual play set rev5/20/10 brs dear customer: please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The company does not warranty any of its residential struc...

  • Page 4

    Owner’s manual play set rev5/20/10 brs please refer to the assembly section of the assembly manual for maximum fall height. Positioning your playcenter 1. The playcenter is designed to be installed on a level surface by an adult with an adult helper. Place in a flat area of your yard to minimize gro...

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    Owner’s manual play set rev5/20/10 brs the following chart explains the fall height in feet from which a life threatening head injury would not be expected critical heights in feet (m) of tested materials material uncompressed depth compressed depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) wo...

  • Page 6

    Owner’s manual play set rev5/20/10 brs 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment t...

  • Page 7

    Owner’s manual play set rev5/20/10 brs disposal instructions: when the playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded. Third party assembly: customer may, in their sole discretion,...

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    Owner’s manual play set rev5/20/10 brs appendix a information on playground surfacing materials: the following information is from the united states consumer product safety commission’s information sheet for playground surfacing material; also see the following website for additional information: ww...

  • Page 9

    Rev5/20/10 brs play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. Backyard discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size are...

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    Rev5/20/10 brs www.Swingsetsonline.Com/support.Aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from backyard discovery’s website: www.Swing...

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    Tools required for installation: (these are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.) (level 24") (open end wrenches 1/2") (square) (tape measure) (3/8" drive ratchet, 1/2" std sockets 1/2" deep sockets) (claw hamme...

  • Page 12: Important Assembly Notes

    Important assembly notes 1) while assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square. 2) tighten bolts securely, tighten nuts on bo...

  • Page 13

    Parts identification wood components (not to scale) e1 - a-frame board - w102475 1 3/8"x3 3/8"x85" (36x86x2159) e2 - upright - w102477 1 3/8"x3 3/8"x56 3/4" (36x86x1442) e3 - floor rail - w102476 1 3/8"x3 3/8"x41 3/8" (36x86x1052) e77 - angle brace - w100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) g1 - g...

  • Page 14

    Parts identification wood components (not to scale) m1 - swing block - w102485 5/8"x3 3/8"x60" (16x86x1524) m2 - rockwall board - w102482 5/8"x3 3/8"x25" (16x86x635) m3 - top rockwall board - w102488 5/8"x3 3/8"x25" (16x86x635) m4 - tarp top support - w102481 5/8"x3 3/8"x25" (16x86x634) m5 - floor b...

  • Page 15

    Parts identification hardware aj - bolt hex 5/16x1-1/4 - h100042 (4) an - bolt hex 5/16x2-3/4 - h100047 (2) cm - bolt wh 5/16x1/2 - h100115 (7) j - bolt wh 5/16x1-3/4 - h100011 (6) k - bolt wh 5/16x2 - h100012 (4) l - bolt wh 5/16x2-1/4 - h100013 (13) m - bolt wh 5/16x2-1/2 - h100014 (2) ka - bolt w...

  • Page 16

    Parts identification hardware ce - washer flat 9x18 - h100106 (9) cd - washer flat 8x27 - h100105 (15) cb - washer safety 17x30 - h100103 (7) bx - washer split 5/16 - h100095 (4) kv - washer lock ext 6x15 - h100138 (9) kw - washer lock ext 8x15 - h100139 (11) ad - washer lock ext 12x19 - h100031 (22...

  • Page 17: Accessories

    Parts identification accessories (not to scale) ea - hand grip yellow plastic - a100043 (2) er - climbing rock green small - a100060 (6) fa - quick link - a100069 (4) fb - swing seat yellow - a100070 (2) kf - trapeze with hardware yellow - a100109 (1) gd - l bracket 66x66x127 - a100140 (2) hc - byd ...

  • Page 18: Accessories

    Parts identification accessories (not to scale) sp - tarp .4x622x1857 - a100313 1/64"x24 1/2"x73 1/8" (.4x622x1857) (1) em - slide bed 8' yellow - a100056 (1) el - slide rail 8' green left - a100055 (1) ek - slide rail 8' green right - a100054 (1) sq - "a" revision tag - a100314 (1).

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    Qty description 1 slide brace 3 bolt wh 5/16x1/2 3 nut barrel wh 5/16x5/8 3 washer lock ext 12x19 1 slide bed 8' yellow 3 5/8 8 5/8 13 5/8 1 nut barrel wh 5/16x5/8 washer lock ext 12x19 slide brace bolt wh 5/16x1/2 slide bed 8' yellow 8 foot slide assembly phase 1 phase notes ● drill 3 holes at one ...

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    Qty description 2 center slide brace 24 screw pfh 8x3 1 slide rail 8' green right 1 slide rail 8' green left slide rail 8' green left slide rail 8' green right center slide brace 8 foot slide assembly phase 2 phase notes ● place 1 slide rail on a flat surface and begin inserting slide bed at the bot...

  • Page 21: Swing Beam Assembly

    Step 1 attach (2) qz triangle plates to sb74 swing beam using 1-3/4" bolts, lock washers and 7/8" barrel nuts. Attach (2) gd l brackets to sb74 swing beam using 2-3/4" hex bolts, flat washers and 5/16" lock nuts. Sb74 qz gd gd swing beam assembly sb74 - swing beam - w102304 2"x5 1/4"x89 1/2" (50x134...

  • Page 22: Swing Beam Assembly

    Swing beam assembly step 2 insert (2) 2-1/2" bolts, lock washers and 1-1/2" barrel nuts into top edge of w71 swing beam support, as shown. Attach e77 angle braces to w71 swing beam support using 4- 1/2" bolts, lock washers and 7/8" barrel nuts. Attach h79 end support to e77 a ngle braces using 2" bo...

  • Page 23: Swing Beam Assembly

    Step 3 attach (2) qz triangle plates to w71 swing beam support using 1-3/4" bolts, lock washer and 7/8" barrel nut. Bolt wh 5/16x1-3/4 (2) washer lock ext 12x19 (2) nut barrel wh 5/16x7/8 (2) swing beam assembly sb74 w71 sb74 w71 qz.

  • Page 24: Swing Beam Assembly

    Step 4 insert swing hanger quick link and safety washer into holes in the edge of sb74 swing beam. Secure swing hanger to w71 swing beam using flat washers and 5/16" lock nuts. Swing hanger quick link (6) nut lock 5/16 (6) washer flat 8x27 (6) swing beam assembly sb74 sb74 washer safety 17x30 (6).

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    Step 1 lay two e1 fort uprights flat on ground. Attach g1 board to e1 fort uprights using 2-1/4" bolts, lock washers and 5/16" t-nuts. Using m1 as a template, pilot drill using 1/8" drill bit and attach m1 board to e1 fort uprights using 1-1/2" screws. Attach e3 board to e1 fort uprights using 2-3/4...

  • Page 26

    Step 3 using g4 board as a template, pilot drill and attach g4 boards to e1 fort uprights using 2" lag screws and lock washers. Washer lock ext 8x19 (8) g4 - short ground board - w102480 1"x5 1/4"x26 7/8" (24x134x682) (2) g4 g4 e1 lag screw wh 5/16x2 (8).

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    Step 4 attach er climbing rocks to m2 boards using 3/8" t-nuts, 1-1/2 bolts and 1-1/8" wood screws, as shown . Er - climbing rock green small - a100060 (6) m2 er m3 m2 m2 m2 m2 m2 m2 e1 step 5 starting at the bottom, pilot drill using an 1/8" drill bit and attach m2 boards and m3 board to e1 boards,...

  • Page 28

    Step 6 using o1 as a template, pilot drill using a 5/16" drill bit and attach top o1 board to m2 and m3 boards using 1" bolts, lock washers and 5/8" barrel nuts, as shown . O1 o1 m2 m3 g4 step 7 using o1 as a template, pilot drill using a 5/16" drill bit and attach o1 board to m2 and g4 boards using...

  • Page 29

    Step 8 using o1 as a template, pilot drill using a 5/16" drill bit and attach o1 board to e1 boards using 2" bolts and lock washers, as shown . O1 - angle brace - w102484 5/8"x1 3/8"x28 5/8" (16x34x728) (2) o1 e1 step 9 using o1 as a template, pilot drill using a 5/16" drill bit and attach o1 board ...

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    Step 10 attach e2 boards to e3 boards using 2-3/4" bolts, lock washers and 5/16" t-nuts, as shown . Attach e1 boards to e2 boards using 6" bolts, lock washers and 7/8" barrel nuts, as shown . E2 - upright - w102477 1 3/8"x3 3/8"x56 3/4" (36x86x1442) (2) washer lock ext 8x19 (6) e2 e1 e1 e3 bolt wh 5...

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    Step 11 using m5 as a template, pilot drill using 1/8" drill bit and attach m5 boards to e3 boards using 2" wood screws, as shown . M5 - floor board - w102483 5/8"x3 3/8"x22" (16x86x560) (11) m5 e3 m5 screw pfh 8x2 (44).

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    Step 12 using a hammer, insert 5/16" t-nuts into g2 & g3 boards, as shown. Attach g2 and g3 boards to e2 boards using 2-1/4" bolts, lock washers and 5/16" t-nuts, as shown . Using k1 board as a template, pilot drill using 1/8" drill bit and attach k1 boards to the ends of g2 and g3 boards using 2" s...

  • Page 33

    Step 13 using m4 board as a template, pilot drill using 1/8" drill bit and attach m4 board to the ends of e2 boards using 2" screws, as shown . Screw pfh 8x2 (4) m4 - tarp top support - w102481 5/8"x3 3/8"x25" (16x86x634) (1) m4 e2.

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    Step 14 drape tarp sp over m4 and k1 boards. Attach one side of tarp to the inside of k1 board with (3) 5/8" screws. Pull other side of tarp tight and attach to inside of other k1 board and secure using (3) 5/8" screws. Secure tarp to m4 board using (3) 5/8" screws, as shown. Sp k1 k1 k1 sp 1 7/16" ...

  • Page 35

    Step 15 using ea handle grip as a template, pilot drill using a 1/8" drill bit and attach ea handle grip to the edges of e1 boards using 1-1/2" bolts and washers, as shown. Ea e1 e1 ea 54 7/16" ea - hand grip yellow plastic - a100043 (2) lag screw wh 1/4x1-1/2 (4) washer lock ext 6x15 (4).

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    Step 16 attach swing beam assembly to g2 board using 1-1/4" hex bolts, split washers and flat washers, as shown. Attach hc id plate to swing beam using 5/8" screws, as shown. Hc - byd id tag (large) 2011 with ages - a100164 (1) sb74 g2 gd hc washer flat 8x27 (4) washer split 5/16 (4) bolt hex 5/16x1...

  • Page 37

    Step 17 center slide assembly in opening, as shown. Using slide bed holes as a template, pilot drill (3) holes into m5 board using 7/16" drill bit and attach slide assembly using 1/2" bolts, lock washers and 5/8" barrel nuts. M5 bolt wh 5/16x1/2 (3) washer lock ext 12x19 (3) nut barrel wh 5/16x5/8 (...

  • Page 38

    Anchoring instructions phase notes: • assemble with hardware as shown. • install the screw into the upright so that the tip of the screw does not stick through. Make sure you have enough wood to accommodate the screw before installing. • failure to use stakes can void warranty & cause injury! Parts ...

  • Page 39

    Rev5/20/10 brs limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this pr...