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  5. Owner's Manual

Backyard Discovery 40112 Owner's Manual

Manual is about: Providence Wooden Swing Set

Summary of 40112

  • Page 1

    Manufacturer: backyard discovery 3001 north rouse pittsburg, ks 66762 1-800-856-4445 made in china features the fastening system. Register your new swing set on-line @ www.Swingsetsonline.Com (you will also find any updates on assembly instructions and information to order replacement parts) save th...

  • Page 2: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list por favor tenga visible la siguiente informaciÓn cuando llame: 1 - nÚmero de modelo del producto que se encuentra ...

  • Page 3: For Your Records:

    Owner’s manual play set rev5/20/10 brs dear customer: please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The company does not warranty any of its residential struc...

  • Page 4

    Owner’s manual play set rev5/20/10 brs please refer to the assembly section of the assembly manual for maximum fall height. Positioning your playcenter 1. The playcenter is designed to be installed on a level surface by an adult with an adult helper. Place in a flat area of your yard to minimize gro...

  • Page 5

    Owner’s manual play set rev5/20/10 brs the following chart explains the fall height in feet from which a life threatening head injury would not be expected critical heights in feet (m) of tested materials material uncompressed depth compressed depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) wo...

  • Page 6

    Owner’s manual play set rev5/20/10 brs 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on...

  • Page 7

    Owner’s manual play set rev5/20/10 brs disposal instructions: when the playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded. Third party assembly: customer may, in their sole discretion,...

  • Page 8

    Owner’s manual play set rev5/20/10 brs appendix a information on playground surfacing materials: the following information is from the united states consumer product safety commission’s information sheet for playground surfacing material; also see the following website for additional information: ww...

  • Page 9

    Rev5/20/10 brs play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. Backyard discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size are...

  • Page 10

    Rev5/20/10 brs www.Swingsetsonline.Com/support.Aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from backyard discovery’s website: www.Swing...

  • Page 11

    (tape measure) (claw hammer) (cordless drill or electric drill) (an adult w/ an adult helper) (rubber mallet - optional) (ladder) (phillips screw driver) (drill attachments: phillips head) (1/8" & 3/8" drill bits) tools required for installation: (these are the tools that are generally required for ...

  • Page 12

    Iiiim m m mppppoooorrrrttttaaaannnntttt a a a asssssssseeeem m m mb bb bllllyyyy n n n nooootttteeeessss 1) while assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be t...

  • Page 13

    Parts identification wood components (not to scale) e1 - fort upright - w102297 1 3/8"x3 3/8"x83" (36x86x2108) (4) e77 - angle brace - w100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (2) g1 - picnic top support - w102300 1"x5 1/4"x15" (24x134x381) (2) h1 - roof cross brace - w102301 1"x3 3/8"x62 1/2" (24...

  • Page 14

    Parts identification wood components (not to scale) k3 - wall rail - w102302 5/8"x5 1/4"x30" (16x134x762) (3) k4 - arched wall rail - w102306 5/8"x5 1/4"x30" (16x134x762) (2) k5 - outer floor board - w102333 5/8"x5 1/4"x27 1/8" (16x134x688) (2) m1 - angle brace - w102310 5/8"x3 3/8"x59" (16x86x1500)...

  • Page 15

    Parts identification wood components (not to scale) m11 - rockwall board - w102336 5/8"x3 3/8"x20 1/4" (16x86x514) (6) m12 - wall rail - w102339 5/8"x3 3/8"x4" (16x86x102) (2) m77 - slide brace - w100544 5/8"x3 3/8"x17 1/4" (16x86x438) (1) m78 - center slide brace - w100545 5/8"x3 3/8"x17 1/4" (16x8...

  • Page 16

    Parts identification hardware bolt wh 5/16x1/2 - h100115 (6) bolt wh 5/16x1 - h100008 (2) bolt wh 5/16x1-1/2 - h100010 (23) bolt wh 5/16x1-3/4 - h100011 (6) bolt wh 5/16x2 - h100012 (16) bolt wh 5/16x2-1/4 - h100013 (2) bolt wh 5/16x2-1/2 - h100014 (2) bolt wh 5/16x4-1/2 - h100021 (1) screw pwh 8x5/...

  • Page 17

    Parts identification hardware screw pfh 8x1-1/8" - h100088 (92) screw pfh 8x1-1/2" - h100086 (57) screw pfh 8x2 - h100111 (7) screw pfh 8x2-1/4 - h100091 (13) screw pfh 8x3 - h100092 (33) nut barrel wh 5/16x5/8 - h100004 (9) nut barrel wh 5/16x7/8 - h100005 (47) nut barrel wh 5/16x1-1/2 - h100006 (2...

  • Page 18

    Parts identification a a a ac c c cc c c ce e e es s s ss s s so o o or r r riiiie e e es s s s (not to scale) gz - slide rail 8' blue right -a100161 (1) ha - slide rail 8' blue left -a100162 (1) em - slide bed 8' yellow -a100056 (1) sc - tarp .4x760x2505 -a100310 (1) (1) kf - trapeze with blue rope...

  • Page 19

    Parts identification a a a ac c c cc c c ce e e es s s ss s s so o o or r r riiiie e e es s s s (not to scale) ea - hand grip yellow plastic -a100043 (2) gx - climbing rock blue small -a100159 (6) kd - plastic ground stake brown -a100179 (6) gq - l bracket 66x66x127 blue -a100153 (2) sb - triangle p...

  • Page 20

    3 5/8 8 5/8 13 5/8 1 nut barrel wh 5/16x5/8 washer lock ext 12x19 slide brace bolt wh 5/16x1/2 slide bed 8' yellow 8 foot slide assembly phase 1 step 1 ● drill 3 holes at one end of the plastic slide bed using a 3/8" drill bit and using the dimensions shown below. This end will be the top of the sli...

  • Page 21: 8 Foot Slide Assembly

    Slide rail 8' blue left slide rail 8' blue right center slide brace step 2 place 1 slide rail on a flat surface and begin inserting slide bed at the bottom of the slide rail. Put slide support bottom into the support pocket at the bottom of the rail and have a helper bend the slide bed towards the t...

  • Page 22: Swing Beam Assembly

    Step 1 attach (2) sb triangle plates to sb74 swing beam using 1-3/4" bolts, lock washer and 7/8" barrel nut. Attach (2) gq l brackets to sb74 swing beam using 2-3/4" hex bolts, flat washers and 5/16" lock nuts. Washer lock ext 12x19 (3) swing beam assembly sb74 gq gq nut barrel wh 5/16x7/8 (3) bolt ...

  • Page 23: Swing Beam Assembly

    Step 2 insert (2) 2-1/2" bolts, lock washers and 1-1/2" barrel nuts into top edge of w71 swing beam support, as shown. Attach e77 angle braces to w71 swing beam support using 4- 1/2" bolts, lock washers and 7/8" barrel nuts. Attach h79 end support to e77 a ngle braces using 2" bolts, lock was hers a...

  • Page 24: Swing Beam Assembly

    Swing beam assembly sb74 w71 washer safety 17x30 (4) washer flat 8x27 (4) nut lock 5/16 (4) swing hanger quick link (4) nut barrel wh 5/16x7/8 (2) washer lock ext 12x19 (2) bolt wh 5/16x1-3/4 (2) sb step 3 attach (2) sb triangle plates to w71 swing beam support using 1-3/4" bolts, lock washer and 7/...

  • Page 25

    Step 1 lay two e1 fort uprights flat on ground. Attach k1 board to e1 fort uprights using 1- 1/2" bolts, lock washers and 7/8" barrel nuts. Step 2 attach m1 angle brace and m6 floor support to e1 fort uprights using 2-1/4" bolts, lock washers and 7/8" barrel nuts. Step 3 attach k3 wall rail to e1 fo...

  • Page 26

    Step 5 attach h4 floor joist to e1 fort uprights using 2" bolts, lock washers and 7/8" barrel nuts. Attach m6 floor support to e1 fort uprights using 1-1/2" bolts, lock washers and 7/8" barrel nuts. K3 e1 e1 m6 h4 h1 o1 k3 e1 step 4 lay two e1 fort uprights flat on ground. Attach k3 wall rail to e1 ...

  • Page 27

    Step 7 stand up upright assemblies and attach (2) k2 ground boards to e1 fort uprights using 2" lag screws and lock washers. Step 9 attach k4 arched wall rails to e1 fort uprights using 2" lag screws and lock washers. K2 e1 e1 lag screw wh 5/16x2 (8) washer lock ext 8x19 (8) washer lock ext 8x19 (4)...

  • Page 28

    Step 11 attach (2) k5 outer floor boards to h4 floor joists and m5 floor supports using 1-1/2" wood screws. Step 10 attach h6 floor support to m5 floor supports using 2-1/4" screws. K5 h4 m5 h4 m5 screw pfh 8x2-1/4 (8) h6 h6 m5 screw pfh 8x1-1/2" (4) k5 - outer floor board - w102333 5/8"x5 1/4"x27 1...

  • Page 29

    Step 12 evenly space (6) m4 floor boards and attach to h4 floor joists using 1-1/2" screws. Attach h6 floor support to m4 floor boards using 1-1/2" screws. Step 13 attach (2) m12 wall rails to e1 fort uprights using 2" lag screws and lock washers. 1/16 gap typ. M4 h4 h4 h6 m4 screw pfh 8x1-1/2" (20)...

  • Page 30

    Step 14 to build the rock wall ladder assembly, start by attaching the gx climbing rocks to m11 wall boards using 1-1/2" bolts, 3/8" t-nuts and 1-1/8" wood screws. Starting at the bottm of h2 rock wall supports, attach m10 and m11 rock wall boards flush with outside edges of h2 supports and 2-5/8" u...

  • Page 31

    Step 16 attach (3) m9 wall slats to k3 wall rail and m6 floor support using 1-1/8" wood screws. M9 m6 k3 1 13/16" 3 1/4" (3 plcs) step 17 attach (3) m9 wall slats to k3 wall rail and m6 floor support using 1-1/8" wood screws. 3 1/4" (3 spcs) 1 13/16" k3 m9 m6 screw pfh 8x1-1/8" (12) screw pfh 8x1-1/...

  • Page 32

    Step 18 attach (2) n1 wall slats to k4 arched wall rail and m12 wall rail using 1-1/8" wood screws. Step 19 attach h3 tarp upright to h1 roof cross brace and k3 wall rail using 2" bolt, lock washer, 5/16" t-nut and 1-1/2" wood screws. Attach h3 tarp upright to h1 roof cross brace and k3 wall rail us...

  • Page 33

    Step 20 drape sc tarp over m2 and m8 tarp supports. Attach one side of tarp to inside of one m2 tarp support using 5/8" screws. Pull other side of tarp tight and attach to other m2 tarp support using 5/8" screws. Secure top of tarp to m8 tarp support using 5/8" screws, as shown. Sc m2 m2 m8 screw pw...

  • Page 34

    Step 21 pilot drill using 1/8" bit and attach (2) g1 picnic top supports to e1 fort uprights using 3" wood screws. See pilot drill hole location & board placement dimensions for proper placement. 27 13/16" 1 1/8" g1 e1 screw pfh 8x3 (4) g1 - picnic top support - w102300 1"x5 1/4"x15" (24x134x381) (2...

  • Page 35

    Step 23 attach picnic table top assembly to g1 picnic top supports using 1-1/2" wood screws. Screw pfh 8x1-1/2" (4) table top assembly g1 n3 m3 screw pfh 8x1-1/8" (4) step 22 attach n3 tie strap to (2) m3 picnic seat / top using 1-1/8" wood screws. Repeat process to assemble picnic table seat assemb...

  • Page 36

    Step 25 attach seat support assembly to k2 ground boards using 1-1/8" wood screws. Screw pfh 8x1-1/2" (4) screw pfh 8x1-1/8" (8) step 24 attach j1 tie strap to (2) n2 picnic table braces using 1-1/2" wood screws. Repeat process to assemble second seat support assembly. Seat support assembly j1 n2 k2...

  • Page 37

    Screw pfh 8x1-1/2" (4) step 26 attach table top & seat assembly to (2) j1 tie straps using 1-1/2" wood screws. Table top & seat assembly j1 table top & seat assembly.

  • Page 38

    Step 27 attach ea handle grips to n1 wall slats using 1/4"x 1" bolts, 6x15 lock washers and 1/4" t-nuts. Using a 5/16" drill bit pilot drill and install 1/4" t-nuts into the back side of n1 wall slats. Secure into place using a hammer. Ea n1 bolt wh 1/4x1" (4) washer lock ext 6x15 (4) t-nut 1/4 (4) ...

  • Page 39

    Step 28 begin by pilot drilling h1 roof cross brace with 3/8" bit using swing beam assembly angle brackets as a template. Attach swing beam assembly to h1 roof cross brace and h5 swing beam rail using 1-1/4" hex bolts, split washers, flat washers and 5/16" t-nuts. Attach hc id plate to swing beam us...

  • Page 40

    Step 29 center slide assembly in opening, as shown. Using hole pattern below, pilot drill (3) slide attachment holes in slide bed and k5 outer floor board using 3/8" bit and attach slide assembly using 1/2" bolts, lock washer and 5/8" barrel nuts. K5 slide assembly bolt wh 5/16x1/2 (3) washer lock e...

  • Page 41

    Anchoring instructions note: failure to use stakes can void warranty & cause injury! *stakes should be placed in concrete* final step double check every bolt, screw and nut for tightness. Make sure every board is secure and make sure the playset is level. Enjoy your new playset! Tighten quick link i...

  • Page 42

    Rev5/20/10 brs limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this pr...