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  5. Owner's manual

Backyard Discovery 6013 Owner's manual

Manual is about: Wooden Swing Set

Summary of 6013

  • Page 1

    Manufacturer: backyard discovery 3001 north rouse pittsburg, ks 66762 1-800-856-4445 made in china features the fastening system. Register your new swing set on-line @ www.Swingsetsonline.Com (you will also find any updates on assembly instructions and information to order replacement parts) save th...

  • Page 2: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list por favor tenga visible la siguiente informaciÓn cuando llame: 1 - nÚmero de modelo del producto que se encuentra ...

  • Page 3: For Your Records:

    Owner’s manual play set rev5/09/12 dear customer: please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use. The company does not warranty any of its residential structur...

  • Page 4

    Owner’s manual play set rev5/09/12 please refer to the assembly section of the assembly manual for maximum fall height . Positioning your playcenter 1. The playcenter is designed to be installed on a level surface by an adult with an adult helper . Place in a flat area of your yard to minimize groun...

  • Page 5

    Owner’s manual play set rev5/09/12 the following chart explains the fall height in feet from which a life threatening head injury would not be expected critical heights in feet (m) of tested materials material uncompressed depth compressed depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) wood c...

  • Page 6

    Owner’s manual play set rev5/09/12 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, su...

  • Page 7

    Owner’s manual play set rev5/09/12 additional maintenance: • check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • inspect wood parts monthly. The grain of the wood some...

  • Page 8

    Owner’s manual play set rev5/09/12 appendix a information on playground surfacing materials: the following information is from the united states consumer product safety commission’s information sheet for playground surfacing material; also see the following website for additional information: www.Cp...

  • Page 9

    Owner’s manual play set rev5/09/12 the american society for testing and materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such...

  • Page 10

    Rev5/20/10 brs play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. Backyard discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size are...

  • Page 11

    Rev5/20/10 brs www.Swingsetsonline.Com/support.Aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from backyard discovery’s website: www.Swing...

  • Page 12

    (level 24") (square) (tape measure) (claw hammer) (cordless drill or electric drill) (an adult w/ an adult helper) (rubber mallet - optional) (ladder) (phillips screw driver) (drill attachments: phillips head) (5/16" & 7/16" drill bits) tools required for installation: (these are the tools that are ...

  • Page 13: Important Assembly Notes

    Important assembly notes 1) while assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square. 2) tighten bolts securely, tighten nuts on bo...

  • Page 14

    Parts identification wood components (not to scale) a50 - swing beam - w103544 3 3/8"x5 1/4"x89 1/2" (86x134x2274) (1) b1 - tower leg - w103452 3"x3"x89 1/2" (76x76x2274) (1) b2 - tower leg - w103472 3"x3"x89 1/2" (76x76x2274) (1) b3 - tower leg - w103453 3"x3"x83 1/4" (76x76x2114) (1) b4 - tower le...

  • Page 15

    Parts identification wood components (not to scale) e1 - club house leg - w103503 1 3/8"x3 3/8"x50 1/2" (36x86x1284) (1) e2 - club house wall board - w103512 1 3/8"x3 3/8"x50 1/2" (36x86x1284) (2) e3 - porch leg - w103536 1 3/8"x3 3/8"x50 1/2" (36x86x1282) (2) e4 - roof rafter - w103519 1 3/8"x3 3/8...

  • Page 16

    Parts identification wood components (not to scale) e74 - monkey bar rail - w102918 1 3/8"x3 3/8"x77 1/8" (36x86x1959) (2) e79 - monkey bar upright - w100995 1 3/8"x3 3/8"x88 1/8" (36x86x2237) (2) f1 - crows nest wall support - w103551 1 3/8"x2 3/8"x37 1/2" (36x60x952) (2) f2 - crows nest wall suppo...

  • Page 17

    Parts identification wood components (not to scale) g8 - club house wall rail - w103502 1"x5 1/4"x50 1/4" (24x134x1277) (1) g9 - bay window header - w103516 1"x5 1/4"x45 1/4" (24x134x1150) (4) g50 - ground board - w100947 1"x5 1/4"x86 3/4" (24x134x2202) (1) h1 - wall rail - w103487 1"x3 3/8"x80" (24...

  • Page 18

    Parts identification wood components (not to scale) h10 - picnic table seat rail - w103475 1"x3 3/8"x32" (24x86x812) (2) h11 - club house wall rail - w103498 1"x3 3/8"x29 7/8" (24x86x758) (1) h12 - picnic table support - w103476 1"x3 3/8"x28 5/8" (24x86x728) (1) h13 - crows nest floor rail - w103547...

  • Page 19

    Parts identification wood components (not to scale) l1 - crows nest floor board - w103550 5/8"x4 3/8"x27" (16x112x686) (9) l2 - sand box seat - w103469 5/8"x4 3/8"x24" (16x112x610) (2) m1 - top floor board - w103460 5/8"x3 3/8"x81 7/8" (16x86x2080) (16) m2 - bottom wall rail - w103470 5/8"x3 3/8"x80...

  • Page 20

    Parts identification wood components (not to scale) m12 - gable board - w103528 5/8"x3 3/8"x45 7/8" (16x86x1166) (1) m13 - picnic table top - w103482 5/8"x3 3/8"x41 1/2" (16x86x1054) (4) m14 - gable board - w103529 5/8"x3 3/8"x39 1/8" (16x86x994) (1) m15 - crows nest wall rail - w103556 5/8"x3 3/8"x...

  • Page 21

    Parts identification wood components (not to scale) m25 - front porch roof support - w103541 5/8"x3 3/8"x30 5/8" (16x86x779) (1) m26 - crows nest wall rail - w103552 5/8"x3 3/8"x30 5/8" (16x86x778) (2) m27 - wall rail - w103537 5/8"x3 3/8"x6 3/8" (16x86x162) (1) m28 - club house wall board - w103511...

  • Page 22

    Parts identification wood components (not to scale) m73 - rear support - w100610 5/8"x3 3/8"x19 1/4" (16x86x488) (1) m74 - rock wall board - w102998 5/8"x3 3/8"x21 5/8" (16x86x548) (10) m75 - rock wall board - w103000 5/8"x3 3/8"x21 5/8" (16x86x548) (4) m76 - rock wall board - w102999 5/8"x3 3/8"x21...

  • Page 23

    Parts identification wood components (not to scale) n8 - gable trim - w103531 5/8"x2 3/8"x11 1/2" (16x60x292) (2) n9 - bay window trim - w103518 5/8"x2 3/8"x11" (16x60x280) (12) n10 - front porch gable trim - w103543 5/8"x2 3/8"x9 1/2" (16x60x241) (2) n11 - gable trim - w103532 5/8"x2 3/8"x6 1/2" (1...

  • Page 24

    Parts identification hardware b - nut barrel wh 5/16x5/8 - h100004 (23) - t -4 0 t o rx w re n c h - a 1 0 0 0 4 1 (2 ) - t -3 0 t o rx w re n c h - h 1 0 0 1 1 4 (2 ) - t-40 torx bit - a100042 (2) - t-30 torx bit - h100147 (2) d - nut barrel wh 5/16x7/8 - h100005 (110) c - nut barrel wh 5/16x1 1/2 ...

  • Page 25

    Parts identification hardware w g - s w in g h a n g e r q u ic k l in k 8 6 b o a r d - h 1 0 0 0 9 8 (4 ) cm - bolt wh 5/16x1/2 - h100115 (27) f - bolt wh 5/16x1 - h100008 (9) g - bolt wh 5/16x1 1/4 - h100009 (3) h - bolt wh 5/16x1 1/2 - h100010 (50) j - bolt wh 5/16x1 3/4 - h100011 (1) k - bolt w...

  • Page 26

    Parts identification hardware bn - screw pfh 8x1 - h100085 (9) br - screw pfh 8x1 1/8 - h100088 (393) bp - screw pfh 8x1 1/2 - h100086 (545) ck - screw pfh 8x2 - h100111 (77) bv - screw pfh 8x2 1/4 - h100091 (2) bt - screw pfh 8x2 1/2 - h100090 (17) bw - screw pfh 8x3 - h100092 (46) cd - washer flat...

  • Page 27

    Parts identification hardware az - bolt pth 1/4x1 1/4 - h100062 (26) cy - screw pwh 8x5/8 - h100128 (7) bc - screw pwh 8x3/4 - h100070 (36) da - screw pwf 10x1/2 - h100132 (26) bj - screw tapping 14x1 - h100080 (4) nx - screw tapping 14x2-1/2 - h100082 (1) a n - b o l t h e x 5 /1 6 x 2 -3 /4 - h 1 ...

  • Page 28

    Parts identification accessories (not to scale) dj - glider arm light green - a100021 (2) dt - slide rail 10' top left green - a100032 (1) tr - slide rail 10' top right green - a100033 (1) dr - slide rail 10' bottom left green - a100030 (1) ds - slide rail 10' bottom right green - a100031 (1) dx - s...

  • Page 29

    Parts identification accessories (not to scale) dp - swing seat green - a100027 (2) ec - metal rung 559 - a100045 (8) ed - single ductile hanger - a100046 (4) ev - climbing rock - green - a100064 (12) fa - quick link - a100069 (8) eh - ltp id tag (large) ages 3-10 - a100051 (1) ln - telescope - a100...

  • Page 30

    Parts identification accessories (not to scale) tb - swing beam extension bracket-left - a100325 (1) tc - swing beam extension bracket-right - a100326 (1) sq - "a" revision tag - a100314 (1) kc - metal ground stake brown - a100178 (8).

  • Page 31: 5 Ft Swing Beam Extended

    Step 1 5 ft swing beam extended nut barrel wh 5/16x7/8 (3 plcs) bolt wh 5/16x3 (3 plcs) a50 tc tb a50 tb tc bolt wh 5/16x3 (3) nut barrel wh 5/16x7/8 (3) a50 - swing beam - w103544 3 3/8"x5 1/4"x89 1/2" (86x134x2274) (1) tb - swing beam extension bracket-left - a100325 (1) tc - swing beam extension ...

  • Page 32

    Step 2 bolt wh 5/16x6 (1 plc) washer lock ext 8x19 (1 plc) nut barrel wh 5/16x7/8 (1 plc) bolt wh 5/16x2 (4 plcs) washer lock ext 8x19 (4 plcs) washer lock ext 12x19 (4 plcs) nut barrel wh 5/16x7/8 (4 plcs) bolt wh 5/16x3-3/4 (2 plcs) washer lock ext 8x19 (2 plcs) washer lock ext 12x19 (2 plcs) nut ...

  • Page 33

    Step 3 bolt wh 5/16x3 (2 plcs) nut barrel wh 5/16x7/8 (2 plcs) a50 a50 sp50 tb tc sp50 tb tc bolt wh 5/16x3 (2) nut barrel wh 5/16x7/8 (2).

  • Page 34

    Step 4 t-nut 3/8 (2 plcs x 4) washer flat 11x25 (2 plcs x 4) washer lock int 10x18 (2 plcs x 4) bolt hex 3/8x5-3/4 (2 plcs x 4) a50 a50 ed ed ed ed ed washer lock int 10x18 (8) bolt hex 3/8x5-3/4 (8) t-nut 3/8 (8) washer flat 11x25 (8) ed - single ductile hanger - a100046 (4).

  • Page 35

    Top bottom tip: prebending the ends will ease assembly. Use m70 slide bed support as a template for drilling bottom hole pattern in slide bed. Be sure to place slide brace up 1/2" from bottom edge of slide bed before marking hole pattern. Use a 3/8" drill bit to drill hole pattern. M70 - slide bed s...

  • Page 36

    Step 2 ● assemble with hardware as shown. ● repeat on other side, making a left and right assembly. 10 foot slide assembly phase 2 ds - slide rail 10' bottom right green - a100031 (1) dr - slide rail 10' bottom left green - a100030 (1) tr - slide rail 10' top right green - a100033 (1) dt - slide rai...

  • Page 37

    Dw - slide support tube 21.34x505 - a100034 21.34 od x 2.77 w x 505 (4) 10 foot slide assembly phase 3 step 3 ● place (1) slide rail assembly on a flat surface and begin inserting slide bed at the bottom of the slide rail (fig. 1). Have a helper bend the slide bed towards the top of the slide and in...

  • Page 38

    10 foot slide assembly phase 4 step 4 ● once the slide bed, support tubes, and support board are completely in the cavity and support pocket, secure using 3" screws at each of the pilot hole locations as shown. ● repeat process for opposite slide rail. Screw pfh 8x3 (38) screw pfh 8x3 (19 plcs) scre...

  • Page 39

    Step 1 bolt wh 5/16x2 (2 plcs) washer flat 8x27 (2 plcs) nut lock 5/16 (2 plcs) bolt wh 5/16x1-1/2 (6 plcs) t-nut 5/16 (6 plcs) tz e74 e74 qz washer flat 8x27 (2) bolt wh 5/16x2 (2) nut lock 5/16 (2) t-nut 5/16 (6) bolt wh 5/16x1-1/2 (6) e74 - monkey bar rail - w102918 1 3/8"x3 3/8"x77 1/8" (36x86x1...

  • Page 40

    Step 2 bolt wh 5/16x1-1/2 (4 plcs) t-nut 5/16 (4 plcs) qz e79 bolt wh 5/16x1-1/2 (4) t-nut 5/16 (4) e79 - monkey bar upright - w100995 1 3/8"x3 3/8"x88 1/8" (36x86x2237) (2).

  • Page 41

    Step 3 ec e74 e74 e79 e79 lag screw wh 1/4x1-1/2 (16 plcs) lag screw wh 1/4x1-1/2 (16) ec - metal rung 559 - a100045 (8).

  • Page 42

    Step 4 bolt hex 5/16x2-3/4 (2 plcs) washer lock int 8x15 (2 plcs) washer flat 9x18 (2 plcs) t-nut 5/16 (2 plcs) nut barrel wh 5/16x7/8 (4 plcs) washer lock ext 12x19 (4 plcs) washer lock ext 8x19 (4 plcs) bolt wh 5/16x1-1/2 (4 plcs) lag screw wh 5/16x2 (4 plcs) washer lock ext 8x19 (4 plcs) h82 h81 ...

  • Page 43

    Step 5 lag screw wh 1/4x1 (4 plcs) fx fx e79 e79 fx - hand grip metal green 381 c/c - a100118 (2) lag screw wh 1/4x1 (4).

  • Page 44

    Step 1 5 foot rock wall assembly screw pfh 8x1 1/2 (72) screw pfh 8x1 1/2 e73 m74 m74 e72 m74 m76 m74 m75 m74 m76 m74 m75 m74 m76 m74 m75 m74 m76 m75 m74 e72 - left rail - w100036 1 3/8"x3 3/8"x61 3/4" (36x86x1570) (1) e73 - right rail - w100037 1 3/8"x3 3/8"x61 3/4" (36x86x1570) (1) m75 - rock wall...

  • Page 45

    Step 2 screw pfh 8x1 1/2 m106 screw pfh 8x1 1/2 (4) e72 e73 e73 m106 5/8 m106 - rock wall end board - w103001 5/8"x3 3/8"x22 7/8" (16x86x580) (1).

  • Page 46

    Step 3 t-nut 1/4 bolt pth 1/4x1 1/4 washer lock int 8x15 ev ev - climbing rock - green - a100064 (12) bolt pth 1/4x1 1/4 (24) washer lock int 8x15 (24) t-nut 1/4 (24).

  • Page 47

    5 ft ladder phase 1 & 2 phase notes • assemble with hardware as shown. • center rungs in rail grooves. H77 h76 screw pfh 8x2 h78 screw pfh 8x2 qty. Description label 1 left upright h77 5 ladder rung h76 10 screw pfh 8x2 ck qty. Description label 1 right upright h78 10 screw pfh 8x2 ck.

  • Page 48

    5 ft ladder phase 3 phase notes • assemble with hardware as shown. M73 screw pfh 8x2 hand grip green 816 c/c qty. Description label 1 rear support m73 4 screw pfh 8x2 ck 2 hand grip 816 c/c jv 4 lag screw wh 1/4x1-1/2 lc lag screw wh 1/4x1-1/2.

  • Page 49

    Step 1 b1 - t ow er le g - w 10 34 52 3" x3 "x 89 1/ 2" (7 6x 76 x2 27 4) (1) b2 - t ow er le g - w 10 34 72 3" x3 "x 89 1/ 2" (7 6x 76 x2 27 4) (1) b3 - t ow er le g - w 10 34 53 3" x3 "x 83 1/ 4" (7 6x 76 x2 11 4) (1) g4 - f lo or r ai l - w 10 34 58 1" x5 1/ 4" x6 0 1 /2" (2 4x 13 4x 15 37 ) (2) ...

  • Page 50

    Step 2 nut barrel wh 5/16x1-3/4 (6 plcs) washer lock ext 12x19 (6 plcs) washer lock ext 8x19 (6 plcs) bolt wh 5/16x2-1/2 (6 plcs) nut barrel wh 5/16x1-3/4 (6 plcs ) washer lock ext 12x19 (6 plcs) washer lock ext 8x19 (6 plcs) bolt wh 5/16x2-1/2 (6 plcs) b1 b3 b4 g1 g2 bolt wh 5/16x2-1/2 (12) nut bar...

  • Page 51

    Step 3 nut barrel wh 5/16x1-3/4 (6 plcs) washer lock ext 12x19 (6 plcs) washer lock ext 8x19 (6 plcs) bolt wh 5/16x2-1/2 (6 plcs) nut barrel wh 5/16x1-3/4 (6 plcs ) washer lock ext 12x19 (6 plcs) washer lock ext 8x19 (6 plcs) bolt wh 5/16x2-1/2 (6 plcs) bolt wh 5/16x2-1/2 (12) nut barrel wh 5/16x1-3...

  • Page 52

    Step 4 bolt wh 5/16x2-1/2 (16) nut barrel wh 5/16x1-3/4 (16) washer lock ext 8x19 (20) washer lock ext 12x19 (16) h5 - front wall rail - w103485 1"x3 3/8"x60 1/2" (24x86x1537) (1) nut barrel wh 5/16x1-3/4 (4 plcs) washer lock ext 12x19 (4 plcs) washer lock ext 8x19 (4 plcs) bolt wh 5/16x2-1/2 (4 plc...

  • Page 53

    Step 5 bolt wh 5/16x2-1/2 (4) nut barrel wh 5/16x1-3/4 (4) washer lock ext 8x19 (5) washer lock ext 12x19 (5) nut barrel wh 5/16x1-3/4 (4 plcs) washer lock ext 12x19 (4 plcs) bolt wh 5/16x1-1/2 (1 plc) washer lock ext 8x19 (1 plc) washer lock ext 8x19 (4 plcs) bolt wh 5/16x2-1/2 (4 plcs) washer lock...

  • Page 54

    Step 6 l2 - sand box seat - w103469 5/8"x4 3/8"x24" (16x112x610) (2) y3 m16 y3 l2 g2 g2 g5 g6 g7 screw pfh 8x1-1/2 (8 plcs) screw pfh 8x1-1/2 (88 plcs) g5 screw pfh 8x1-1/2 (96) y3 - bottom floor board - w103466 5/8"x4"x35 1/2" (16x102x902) (2) m16 - bottom floor board - w103465 5/8"x3 3/8"x35 1/2" ...

  • Page 55

    Step 7 bolt wh 5/16x2-1/4 (4 plcs) washer lock ext 8x19 (4 plcs) washer lock ext 12x19 (4 plcs) nut barrel wh 5/16x1-3/4 (4 plcs) screw pfh 8x1-1/8 (32 plcs) nut barrel wh 5/16x1-3/4 (4 plcs) washer lock ext 12x19 (4 plcs) washer lock ext 8x19 (4 plcs) bolt wh 5/16x2-1/2 (4 plcs) 3 1/16" (9 spcs) h4...

  • Page 56

    Step 8 bolt wh 5/16x2 1/4 (6) nut barrel wh 5/16x1 3/4 (6) washer lock ext 12x19 (6) washer lock ext 8x19 (6) screw pfh 8x1 1/8 (40) m30 - bottom wall board - w103484 5/8"x3 3/8"x21 3/8" (16x86x544) (10) 3 1/8" (6 spcs) 3 1/8" (6 spcs) m30 m30 b4 b1 b3 m2 m2 screw pfh 8x1 1/8 (40 plcs) bolt wh 5/16x...

  • Page 57

    Step 9 using "h10" picnic table seat rail as a template, mark and drill a 7/16" or 10mm through hole in m30 picket. Bolt wh 5/16x2-1/2 (2) nut barrel wh 5/16x1-3/4 (2) washer lock ext 12x19 (4) washer lock ext 8x19 (5) h10 - picnic table seat rail - w103475 1"x3 3/8"x32" (24x86x812) (1) lag screw wh...

  • Page 58

    Step 10 bolt wh 5/16x2-1/2 (2) nut barrel wh 5/16x1-3/4 (2) washer lock ext 12x19 (4) washer lock ext 8x19 (5) h10 - picnic table seat rail - w103475 1"x3 3/8"x32" (24x86x812) (1) lag screw wh 5/16x2-1/2 (1 plc) washer lock ext 8x19 (1 plc) bolt wh 5/16x2 (1 plc) washer lock ext 8x19 (1 plc) bolt wh...

  • Page 59

    Step 11 h9 - picnic table seat - w103478 1"x3 3/8"x35 1/2" (24x86x902) (4) screw pfh 8x2 (8 plcs) screw pfh 8x2 (8 plcs) h10 h10 h9 h9 screw pfh 8x2 (16).

  • Page 60

    Step 12 m13 - picnic table top - w103482 5/8"x3 3/8"x41 1/2" (16x86x1054) (4) screw pfh 8x1-1/8 (5 plcs) screw pfh 8x1-1/2 (10 plcs) screw pfh 8x1-1/2 (10 plcs) m13 m13 m17 h4 h16 m33 screw pfh 8x1-1/2 (20) screw pfh 8x1-1/8 (5) m17 - center picnic table top - w103483 5/8"x3"x35 1/2" (16x76x902) (1)...

  • Page 61

    Step 13 screw pfh 8x2 (2 plcs) h17 - top floor support - w103463 1"x3 3/8"x3" (24x86x76) (3) screw pfh 8x2 (2 plcs) screw pfh 8x2 (2 plcs) screw pfh 8x2 (2 plcs) b1 h17 b1 b2 b3 h17 h17 flush screw pfh 8x2 (6).

  • Page 62

    Step 14 e6 - deck brace - w103464 1 3/8"x3 3/8"x20" (36x86x508) (8) bolt wh 5/16x2-1/4 (2 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x2-1/4 (2 plcs) washer lock ext 8x19 (2 plcs) e6 g1 b3 b1 b2 b3 b4 b5 e6 e6 e6 e6 e6 g1 g4 g3 g4 bolt wh 5/16x2 (12) nut barrel wh 5/16x7/8 (12) bolt wh 5/16x2-1/...

  • Page 63

    Step 15 g5 - floor rail - w103459 1"x5 1/4"x60 1/2" (24x134x1537) (1) washer lock ext 8x19 (4) washer lock ext 12x19 (2) screw pfh 8x2-1/2 (4 plcs) screw pfh 8x2-1/2 (4 plcs) bolt wh 5/16x3-3/4 (2 plcs) washer lock ext 8x19 (2 plcs) g6 g5 g6 g3 g1 b3 b6 bolt wh 5/16x2-1/2 (2) nut barrel wh 5/16x1-3/...

  • Page 64

    Step 16 m1 - top floor board - w103460 5/8"x3 3/8"x81 7/8" (16x86x2080) (16) y4 y2 y1 g3 g4 g1 g4 g6 g5 g6 h17 m1 screw pfh 8x1 1/2 (135) y1 - top floor board - w103461 5/8"x4"x78" (16x102x1980) (1) y2 - top floor board - w103467 5/8"x4"x39 1/2" (16x102x1002) (1) y4 - top floor board - w103468 5/8"x...

  • Page 65

    Step 17 mark and drill a 7/16" or 10mm hole to attach 'tz' bracket to fort deck. E3 - porch leg - w103536 1 3/8"x3 3/8"x50 1/2" (36x86x1282) (2) bolt wh 5/16x2 (1 plc) washer lock ext 8x19 (1 plc) nut barrel wh 5/16x7/8 (1 plc) washer lock ext 12x19 (1 plc) nut barrel wh 5/16x7/8 (1 plc) washer lock...

  • Page 66

    K step 18 mark and drill 7/16" or 10mm hole in fort deck to attach 'tz' bracket to fort deck. Bolt wh 5/16x1/2 (2) nut barrel wh 5/16x7/8 (2) nut barrel wh 5/16x5/8 (2) washer lock ext 8x19 (1) washer lock ext 12x19 (4) tz - l bracket 2.5x38x50x55 - a100340 (2) bolt wh 5/16x3 1/4 (1 plc) bolt wh 5/1...

  • Page 67

    Step 19 mark & drill a 7/16" or 10mm hole to attach 'tz' brackets to fort deck. Bolt wh 5/16x1/2 (3) nut barrel wh 5/16x7/8 (3) nut barrel wh 5/16x5/8 (3) washer lock ext 8x19 (3) washer lock ext 12x19 (8) tz - l bracket 2.5x38x50x55 - a100340 (3) outside view inside view bolt wh 5/16x3-1/4 (1) lag ...

  • Page 68

    Step 20 washer lock ext 8x19 (3) washer lock ext 12x19 (2) bolt wh 5/16x2-1/2 (2) nut barrel wh 5/16x1-3/4 (1 plc) washer lock ext 12x19 (1 plc) washer lock ext 8x19 (1 plc) bolt wh 5/16x2-1/2 (1 plc) bolt wh 5/16x2-1/2 (1 plc) washer lock ext 8x19 (1 plc) washer lock ext 12x19 (1 plc) nut barrel wh...

  • Page 69

    Step 21 washer lock ext 8x19 (7) washer lock ext 12x19 (7) bolt wh 5/16x2-1/2 (7) nut barrel wh 5/16x1-3/4 (7) bolt wh 5/16x2-1/2 (2 plcs) washer lock ext 8x19 (2 plcs) washer lock ext 8x19 (1 plc) bolt wh 5/16x2-1/2 (1 plc) washer lock ext 12x19 (2 plcs) nut barrel wh 5/16x1-3/4 (2 plcs) bolt wh 5/...

  • Page 70

    Step 22 washer lock ext 8x19 (6) washer lock ext 12x19 (6) bolt wh 5/16x2-1/2 (6) nut barrel wh 5/16x1-3/4 (6) bolt wh 5/16x2-1/2 (2 plcs) washer lock ext 8x19 (2 plcs) washer lock ext 12x19 (2 plcs) nut barrel wh 5/16x1-3/4 (2 plcs) bolt wh 5/16x2-1/2 (1 plc) washer lock ext 8x19 (1 plc) nut barrel...

  • Page 71

    Step 23 washer lock ext 8x19 (8) washer lock ext 12x19 (8) bolt wh 5/16x2-1/2 (8) nut barrel wh 5/16x1-3/4 (8) bolt wh 5/16x2-1/2 (2 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x2-1/2 (1 plc) washer lock ext 8x19 (1 plc) washer lock ext 8x19 (1 plc) bolt wh 5/16x2-1/2 (1 plc) nut barrel wh 5/16x...

  • Page 72

    Step 24 washer lock ext 8x19 (7) washer lock ext 12x19 (7) bolt wh 5/16x2 (2 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x5 (3 plcs) washer lock ext 8x19 (3 plcs) bolt wh 5/16x1-1/2 (2 plcs) washer lock ext 8x19 (2 plcs) nut barrel wh 5/16x7/8 (4 plcs) washer lock ext 12x19 (4 plcs) screw pfh 8x...

  • Page 73

    Step 25 screw pfh 8x1-1/8 (77) n1 - club house wall board - w103510 5/8"x2 3/8"x50 1/2" (16x60x1284) (2) m8 - club house wall board - w103507 5/8"x3 3/8"x50 1/2" (16x86x1284) (2) m9 - club house wall board - w103513 5/8"x3"x50 1/2" (16x76x1284) (1) m28 - club house wall board - w103511 5/8"x3"x27" (...

  • Page 74

    Step 26 screw pfh 8x1-1/8 (52 plcs) screw pfh 8x1-1/8 (52) m22 - wall board - w103505 5/8"x3 3/8"x29 7/8" (16x86x758) (13) m22 h1.

  • Page 75

    Step 27 screw pfh 8x1-1/8 (8 plcs) screw pfh 8x1-1/8 (38) m22 m6 h3 h6 m18 screw pfh 8x1-1/8 (24 plcs) screw pfh 8x1-1/8 (6 plcs) m6 - club house wall board - w103504 5/8"x3 3/8"x53 7/8" (16x86x1370) (1) m18 - wall board - w103506 5/8"x3 3/8"x27 1/2" (16x86x698) (2) m22 - wall board - w103505 5/8"x3...

  • Page 76

    Step 28 screw pfh 8x1-1/2 (40) screw pfh 8x1-1/2 (6 plcs) screw pfh 8x1-1/2 (8 plcs) g9 - bay window header - w103516 1"x5 1/4"x45 1/4" (24x134x1150) (4) screw pfh 8x1 (2 plcs) screw pfh 8x1 (1 plc) screw pfh 8x1-1/2 (6 plcs) g9 g9 n5 n9 n9 n5 n5 n9 n9 n5 n5 n9 n5 n9 screw pfh 8x1 (1 plc) screw pfh ...

  • Page 77

    Step 29 screw pwh 8x3/4 (24) hn - plastic window byd green - a100010 (6) screw pwh 8x3/4 (4 plcs) screw pwh 8x3/4 (4 plcs) screw pwh 8x3/4 (4 plcs) hn n5 n5 hn n5 n5 hn n5 n5 7/8" 2 7/16" 2 7/16" 7/8".

  • Page 78

    Step 30 screw pfh 8x2 (20) screw pfh 8x2 (10 plcs) screw pfh 8x2 (10 plcs) bay window assembly (2) - bay window assembly h8 h3.

  • Page 79

    Step 31 mark and drill a 7/16" or 10mm hole in deck board to secure 'tz' bracket to deck. Bolt wh 5/16x1-1/2 (1 plc) lag screw wh 5/16x1-1/2 (1 plc) washer lock ext 8x19 (1 plc) washer lock ext 8x19 (1 plc) nut barrel wh 5/16x7/8 (1 plc) washer lock ext 12x19 (1 plc) bolt wh 5/16x1/2 (1 plc) nut bar...

  • Page 80

    Step 32 m36 - front window wall board - w103509 5/8"x3 3/8"x6 3/8" (16x86x162) (2) m8 m36 m8 m23 screw pfh 8x1-1/8 (14 plcs) screw pfh 8x1-1/8 (7 plcs) screw pfh 8x1-1/8 (14 plcs) screw pfh 8x1-1/8 (35) m23 - front window wall board - w103508 5/8"x3 3/8"x35" (16x86x889) (2) m8 - club house wall boar...

  • Page 81

    Step 33 gk - window frame 216x267 byd green - a100146 (1) screw pwh 8x3/4 (4 plcs) m8 gk screw pwh 8x3/4 (4) 36 1/8" 7/16" window screw location.

  • Page 82

    Step 34 nut barrel wh 5/16x7/8 (2) bolt wh 5/16x2 (2) washer lock ext 8x19 (2) washer lock ext 12x19 (2) e4 - roof rafter - w103519 1 3/8"x3 3/8"x50 3/8" (36x86x1278) (2) screw pwf 10x1/2 (4) e4 de h3 screw pwf 10x1/2 (4 plcs) nut barrel wh 5/16x7/8 (1 plc) washer lock ext 12x19 (1 plc) washer lock ...

  • Page 83

    Step 35 screw pfh 8x1 1/8 (22) n7 n4 m34 m32 m31 m7 m5 m31 m32 m34 e4 e4 screw pfh 8x1 1/8 (12 plcs) screw pfh 8x1 1/8 (10 plcs) m5 - gable board - w103521 5/8"x3 3/8"x59 1/2" (16x86x1510) (1) m7 - gable board - w103522 5/8"x3 3/8"x52 5/8" (16x86x1338) (1) m31 - gable window board - w103523 5/8"x3 3...

  • Page 84

    Step 36 screw pfh 8x1-1/8 (6) de - triangle plate 90 5 hole byd green - a100011 (1) screw pwf 10x1/2 (5) screw pfh 8x1-1/8 (6 plcs) screw pwf 10x1/2 (5 plcs) n11 n8 n11 de n4 e4 e4 n11 - gable trim - w103532 5/8"x2 3/8"x6 1/2" (16x60x165) (2) n8 - gable trim - w103531 5/8"x2 3/8"x11 1/2" (16x60x292)...

  • Page 85

    Q step 37 screw pwh 8x3/4 (4) screw pwh 8x3/4 (4 plcs) gk - window frame 216x267 byd green - a100146 (1) gk 11 3/4" 3 7/8".

  • Page 86

    Step 38 nut barrel wh 5/16x7/8 (2) bolt wh 5/16x2 (2) washer lock ext 8x19 (2) washer lock ext 12x19 (2) bolt wh 5/16x2 (1 plc) de - triangle plate 90 5 hole byd green - a100011 (1) washer lock ext 8x19 (1 plc) nut barrel wh 5/16x7/8 (1 plc) washer lock ext 12x19 (1 plc) washer lock ext 8x19 (1 plc)...

  • Page 87

    Step 39 screw pfh 8x1 1/8 (12) n4 m24 m14 m12 m7 m5 e4 e4 screw pfh 8x1 1/8 (12 plcs) m5 - gable board - w103521 5/8"x3 3/8"x59 1/2" (16x86x1510) (1) m7 - gable board - w103522 5/8"x3 3/8"x52 5/8" (16x86x1338) (1) m12 - gable board - w103528 5/8"x3 3/8"x45 7/8" (16x86x1166) (1) m14 - gable board - w...

  • Page 88

    Step 40 screw pfh 8x1-1/8 (6) screw pwf 10x1/2 (5) screw pfh 8x1-1/8 (6 plcs) screw pwf 10x1/2 (5 plcs) n11 n11 n8 e4 e4 de n4 de - triangle plate 90 5 hole byd green - a100011 (1) n11 - gable trim - w103532 5/8"x2 3/8"x6 1/2" (16x60x165) (2) n8 - gable trim - w103531 5/8"x2 3/8"x11 1/2" (16x60x292)...

  • Page 89

    Step 41 screw pfh 8x1-1/2 (3 plcs) screw pfh 8x1-1/2 (3 plcs) n2 m10 g8 h8 screw pfh 8x1-1/2 (6) n2 - soffit cap - w103533 5/8"x2 3/8"x50 1/4" (16x60x1277) (1) m10 - soffit cap - w103534 5/8"x3 3/8"x50 1/4" (16x86x1277) (1).

  • Page 90

    Step 42 screw pfh 8x1-1/2 (8) screw pfh 8x1-1/2 (4 plcs) screw pfh 8x1-1/2 (4 plcs) r1 e4 r1 e4 e4 e4 e4 r1 r1 r1 - club house roof board - w103520 3/4"x5 1/2"x59" (18x140x1499) (2).

  • Page 91

    Step 43 screw pfh 8x1-1/2 (36) r1 - club house roof board - w103520 3/4"x5 1/2"x59" (18x140x1499) (9) r1 e4.

  • Page 92

    Step 44 screw pfh 8x1-1/8 (9) n3 - roof support - w103535 5/8"x2 3/8"x47" (16x60x1193) (1) screw pfh 8x1-1/8 (9 plcs) n3 1" 2 13/16" 26 1/16" n3 roof peak.

  • Page 93

    Step 45 screw pfh 8x1-1/2 (36) r1 - club house roof board - w103520 3/4"x5 1/2"x59" (18x140x1499) (9) r1 r1 screw pfh 8x1-1/2 (36 plcs).

  • Page 94

    Step 46 screw pfh 8x1-1/8 (9) n3 - roof support - w103535 5/8"x2 3/8"x47" (16x60x1193) (1) screw pfh 8x1-1/8 (9 plcs) 1" 2 13/16" 26 1/16" n3 roof peak n3 screw pwf 10x1/2 (2 plcs) tz n3 n3 screw pwf 10x1/2 (2) tz - l bracket 2.5x38x50x55 - a100340 (1).

  • Page 95

    Step 47 screw pfh 8x1-1/8 (6) screw pwh 8x5/8 (4) screw pfh 8x2-1/4 (2) de - triangle plate 90 5 hole byd green - a100011 (1) screw pfh 8x2-1/4 (1 plc) 1 1/4" 1/2" screw pwf 10x1/2 (4 plcs) screw pwh 8x5/8 (4 plcs) screw pfh 8x1-1/8 (6 plcs) h14 h14 h14 h14 eh n10 n6 n10 m25 de screw pwf 10x1/2 (4) ...

  • Page 96

    Step 48 screw pfh 8x1-1/2 (8 plcs) screw pfh 8x1-1/2 (40) h14 h14 r3 r2 h14 h14 h14 r2 - left porch roof panel - w103539 3/4"x5 1/2"x32 3/8" (18x140x822) (5) r3 - right porch roof panel - w103540 3/4"x5 1/2"x32 3/8" (18x140x822) (5) r3 r2 screw pfh 8x1-1/2 (16 plcs) screw pfh 8x1-1/2 (16 plcs) left ...

  • Page 97

    Step 49 nut barrel wh 5/16x7/8 (4) washer lock ext 8x19 (4) washer lock ext 12x19 (4) bolt wh 5/16x2-1/2 (2 plcs) washer lock ext 8x19 (2 plcs) washer lock ext 12x19 (2 plcs) nut barrel wh 5/16x7/8 (2 plcs) bolt wh 5/16x1-1/2 (1 plc) washer lock ext 8x19 (1 plc) washer lock ext 12x19 (1 plc) nut bar...

  • Page 98

    Step 50 ta - metal ladder rail - y35-24.75g - a100324 (2) bolt wh 5/16x1-1/2 (4) ta bolt wh 5/16x1-1/2 (4 plcs) e2 e2.

  • Page 99

    Step 51 t-nut 3/8 (1 plc) washer flat 11x25 (1 plc) washer lock int 10x18 (1 plc) bolt hex 3/8x8 (1 plc) a50 a50 b11 h2 b11 h2 washer flat 11x25 (1) washer lock int 10x18 (1) t-nut 3/8 (1) b o l t h e x 3 /8 x 8 (1 ) swing beam assembly (1) swing beam assembly.

  • Page 100

    Step 52 nut barrel wh 5/16x7/8 (8) bolt wh 5/16x2 (4) washer lock ext 8x19 (4) washer lock ext 12x19 (8) swing hanger quick link 86 board (4 plcs) washer safety 17x30 (4 plcs) washer flat 8x27 (4 plcs) nut lock 5/16 (4 plcs) screw pfh 8x2-1/2 (4 plcs) e5 wm h13 e8 e5 e5 h13 e8 e8 wm bolt wh 5/16x1 (...

  • Page 101

    Step 53 screw pfh 8x1-1/2 (34) screw pfh 8x1-1/2 (34 plcs) l1 e5 step 54 screw pfh 8x1-1/4 (2) h15 - crows nest floor support - w103549 1"x3 3/8"x24 1/8" (24x86x614) (1) l1 - crows nest floor board - w103550 5/8"x4 3/8"x27" (16x112x686) (9) screw pfh 8x1-1/4 (2 plcs) h15 h15 3/8" 7 5/8" 2 3/16" 11 1...

  • Page 102

    Step 55 lag screw wh 5/16x1-1/2 (4) nut barrel wh 5/16x7/8 (4) washer lock ext 8x19 (2) washer lock ext 12x19 (4) screw pfh 8x1-1/2 (2) wm - l bracket 51x32x82x3.175 - a100396 (2) screw tapping 14x1 (4) (1) crows nest deck assembley lag screw wh 5/16x2-1/2 (2 plcs) washer lock ext 8x19 (2 plcs) wash...

  • Page 103

    Step 56 nut barrel wh 5/16x7/8 (8) washer lock ext 8x19 (8) washer lock ext 12x19 (8) bolt wh 5/16x2-1/2 (8) bolt wh 5/16x2-1/2 (8 plcs) e5 f2 f1 e5 washer lock ext 8x19 (8 plcs) nut barrel wh 5/16x7/8 (8 plcs) washer lock ext 12x19 (8 plcs) f1 f2 - crows nest wall support - w103554 1 3/8"x2 3/8"x37...

  • Page 104

    Step 57 lag screw wh 5/16x1-1/2 (4) nut barrel wh 5/16x7/8 (8) bolt wh 5/16x1/2 (4) washer lock ext 8x19 (12) washer lock ext 12x19 (12) bolt wh 5/16x1-1/2 (8) m29 - crows nest wall rail - w103553 5/8"x3 3/8"x29 7/8" (16x86x758) (1) washer lock ext 8x19 (8 plcs) washer lock ext 12x19 (8 plcs) nut ba...

  • Page 105

    Step 58 lag screw wh 5/16x1-1/2 (14) nut barrel wh 5/16x7/8 (12) bolt wh 5/16x1/2 (2) washer lock ext 8x19 (24) washer lock ext 12x19 (14) bolt wh 5/16x1-1/2 (12) nut barrel wh 5/16x7/8 (4 plcs) nut barrel wh 5/16x5/8 (2) tz - l bracket 2.5x38x50x55 - a100340 (2) washer lock ext 12x19 (4 plcs) lag s...

  • Page 106

    Step 59 screw pfh 8x1 1/8 (40) m26 m15 o1 2 9/16 " (7 spcs) o1 m26 o1 m15 m29 o1 m29 screw pfh 8x1 1/8 (14 plcs) screw pfh 8x1 1/8 (12 plcs) right side pickets left and right side picket placement dimension left side pickets front pickets o1 - crows nest wall board - w103558 5/8"x1 3/8"x32 1/2" (16x...

  • Page 107

    Step 60 screw tapping 14x2-1/2 (1) screw tapping 14x2-1/2 (1 plc) ln - telescope - a100104 (1) ln f1.

  • Page 108

    Step 61 bolt wh 5/16x1 (2 plcs) washer lock ext 8x19 (2 plcs) washer lock ext 12x19 (2 plcs) nut barrel wh 5/16x7/8 (2 plcs) m107 nut barrel wh 5/16x7/8 (2) washer lock ext 12x19 (2) washer lock ext 8x19 (2) using m107 attachment board as a template, mark and drill (2) 7/16" or 10 mm through holes i...

  • Page 109

    Step 62 washer lock ext 12x19 (2) lag screw wh 5/16x1 1/2 (2 plcs) b10 fx h11 fx - hand grip metal green 381 c/c - a100118 (2) nut barrel wh 5/16x7/8 (2 plcs) washer lock ext 12x19 (2 plcs) bolt wh 5/16x1/2 (2 plcs) bolt wh 5/16x1/2 (2) lag screw wh 5/16x1 1/2 (2) nut barrel wh 5/16x7/8 (2).

  • Page 110

    Step 63 washer lock ext 12x19 (4) (1) 5 ft monkey bar assembly bolt wh 5/16x1/2 (4 plcs) nut barrel wh 5/16x7/8 (4 plcs) washer lock ext 12x19 (4 plcs) h1 nut barrel wh 5/16x7/8 (4) bolt wh 5/16x1/2 (4).

  • Page 111

    Step 64 using m105 attachment board as a template, mark and drill (2) 7/16" or 10 mm through holes into g4 floor rail. Next insert (2) t-nuts into the side facing away from the fort, as shown. (1) 5 ft rockwall assembly bolt wh 5/16x1-1/2 (2 plcs) t-nut 5/16 (2) m105 g4 washer lock ext 8x19 (2 plcs)...

  • Page 112

    Step 65 using a 7/16" or 10 mm drill bit, drill (3) through holes into m1 deck boards using dimension pattern shown below. The hole pattern should be drilled 1" in from the fort side edge of the slide bed. (1) 10 ft slide assembly nut barrel wh 5/16x5/8 (3 plcs) bolt wh 5/16x1/2 (3) 10 ft slide asse...

  • Page 113

    Step 66 ef ed dp ef fa dp dp - swing seat green - a100027 (2) fa - quick link - a100069 (4) ef - chain green 57" - a100047 (4).

  • Page 114

    Dj - glider arm light green - a100021 (2) dn - glider seat dark green - a100025 (1) bolt wh 5/16x5-3/4 (2) washer flat 8x27 (2) nut lock 5/16 (2) bolt wh 5/16x5-3/4 (2 plcs) nut lock 5/16 (2 plcs) washer flat 8x27 (2 plcs) dj dj dn light green & dark green glider.

  • Page 115

    Step 67 fa - quick link - a100069 (4) hw fa dj hw swing hanger quick link 86 board (1) glider assembly hw - chain green 44" - a100048 (4).

  • Page 116

    Anchoring instructions step 68 twist stakes into ground against ground boards and corner posts where shown. Attach to corner posts using 1" lag screws & flat washers in all places where "stake a" is noted. Attach to monkey bar and swing beam using 1" bolts, flat washers, 9x18 lock washers and 5/8" b...

  • Page 117

    Rev5/20/10 brs limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this pr...