Made in china features the fastening system. Save this assembly manual for future reference in the event that you need to order replacement parts. • owner's manual • frequently asked questions • assembly instructions • warranty information monticello wooden play set model: # 35015.
General safety instructions purpose this product is intended for outdoor, domestic use only. It is not suitable for commercial or medical use. Danger for children warning! No eating while using the product this product may only be used with adult supervision at all times. The packaging material is n...
In certain areas during winter, snow buildup and the low temperatures can damage the product. It is recommended to remove snow buildup and to store the product indoor. We strongly recommend visual inspections every 3 months to insure the integrity of the entire product. Replace any parts as necessar...
Consumer information sheet for playground surfacing materials the us consumer product safety commission (cpsc) estimates that about 100 000 playground equipment- related injuries resulting from falls to the ground surface are treated annually in us hospital emergency rooms. Injuries involving this h...
Play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. We recommend the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What age range is appropriate for the playset...
(level 24") (open end wrenches 1/2") (square) (tape measure) (3/8" drive ratchet, 1/2" std sockets 1/2" deep sockets) (claw hammer) (cordless drill or electric drill) (drill attachments: phillips head & socket driver) (an adult w/ an adult helper) (rubber mallet - optional) (ladder) (phillips screw ...
Important assembly notes 1) while assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the fort is square. 2) tighten bolts securely, tighten nuts on bo...
Parts identification wood components (not to scale) e1 - fort upright - w4l05425 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) e2 - fort upright - w2a01681-1 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) e3 - fort upright - w4l05419 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) e4 - fort upright - w4l05418 1 3/8"x3 3/8"...
Parts identification wood components (not to scale) h5 - outer floor support - w101183 1"x3 3/8"x44 1/4" (24x86x1124) (2) h6 - pergola side rail - w4l05416 1"x3 3/8"x33 3/8" (24x86x848) (2) h73 - rock wall rail - w100024 1"x3 3/8"x48 3/4" (24x86x1238) (2) h74 - left upright - w100608 1"x3 3/8"x50 3/...
K3 - arched fort rail - w101178 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) k2 - double arched fort rail - w101177 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) parts identification wood components (not to scale) k4 - fort ground board - w4l05471 5/8"x5 1/4"x70 1/4" (16x134x1783) (2) k5 - fort rail - w101164 5/8"...
Parts identification wood components (not to scale) m5 - wall rail - w101187 5/8"x3 3/8"x43" (16x86x1092) (1) m7 - table top board - w4l05413 5/8"x3 3/8"x43" (16x86x1092) (2) m10 - fort rail - w101190 5/8"x3 3/8"x23 7/8" (16x86x605) (10) m12 - floor support - w4l05441 5/8"x3 3/8"x74 5/8" (16x86x1896...
Parts identification wood components (not to scale) m72 - rock wall slat - w100023 5/8"x3 3/8"x20 1/4" (16x86x514) (1) m77 - slide brace - w4l04711 5/8"x3 3/8"x14 1/4" (16x86x362) (1) m78 - center slide brace - w4l04712 5/8"x3 3/8"x14 1/4" (16x86x362) (2) m75 - rock ladder board - w4l05201 5/8"x3 3/...
Parts identification wood components (not to scale) (2) rp2 - roof panel - w2a01675 1 3/8"x19 3/8"x48 1/4" (35x491x1224) (2) rp1 - roof panel - w2a01676 1 3/8"x19 1/8"x48 1/4" (35x486x1224) y2 - end floor board - w101171 5/8"x4"x30 1/4" (16x102x768) (2) y3 - sunburst half moon - w4l05430 5/8"x4"x12"...
Parts identification hardware (not to scale) j - bolt wh 5/16x1 3/4 - h100011 (6) k - bolt wh 5/16x2 - h100012 (40) l - bolt wh 5/16x2 1/4 - h100013 (22) m - bolt wh 5/16x2 1/2 - h100014 (7) b - nut barrel wh 5/16x5/8 - h100004 (2) d - nut barrel wh 5/16x7/8 - h100005 (13) c - nut barrel wh 5/16x1 1...
Parts identification hardware (not to scale) bp - screw pfh 8x1 1/2 - h100086 (231) bs - screw pfh 8x1 3/4 - h100089 (9) br - screw pfh 8x1 1/8 - h100088 (117) bt - screw pfh 8x2 1/2 - h100090 (11) bw - screw pfh 8x3 - h100092 (26) bx - washer split 5/16 - h100095 (4) b z - s w in g h a n g e r q u ...
Parts identification accessories (not to scale) dq - hand grip green plastic - a100028 (6) ej - l bracket 54x67 - a100053 (7) ec - metal rung 559 - a100045 (6) fa - quick link - a100069 (6) gd - l bracket 66x66x127 - a100140 (2) hd - swing seat yellow - a100171 (2) qz - triangle plate 100° 5 hole - ...
Parts identification accessories (not to scale) e k - s l id e r a il 8 ' g r e e n r ig h t - a 10 00 54 (1 ) - s l id e b e d 8 ' y e l l o w - a 6p 00 03 3 (1 ) e l - s l id e r a il 8 ' g r e e n l e f t - a 10 00 55 (1 ) - ground stake rebar - a4m00527 (8) - large green hollow core rock #1 - a6...
Step 1 screw pfh 8x2 (8 plcs) screw pfh 8x2 (8) h74 h50 h74 - left upright - w100608 1"x3 3/8"x50 3/4" (24x86x1290) (1) h50 - ladder rung - w4l05474 1"x3 3/8"x17 1/8" (24x86x434) (4) 4 ft ladder with attachment board.
Step 2 h75 screw pfh 8x2 (8 plcs) h75 - right upright - w100609 1"x3 3/8"x50 3/4" (24x86x1290) (1) screw pfh 8x2 (8).
Step 3 screw pfh 8x1 1/2 (4 plcs) m103 m103 - rear support - w102996 5/8"x3 3/8"x18 1/4" (16x86x462) (1) screw pfh 8x1 1/2 (4).
Step 4 screw pfh 8x1 1/2 (4 plcs) m102 m102 - attachment board - w102970 5/8"x3 3/8"x18 1/4" (16x86x462) (1) screw pfh 8x1 1/2 (4) 1 7/16" top top.
4' rock ladder (green) notes: • note orientation of slats, be sure to arrange as shown. • using slats as a guide, pre-drill top edges of rails with a 1/8" drill bit. • failure to pre-drill may result in board splitting. • assemble slats to rails as shown. Top top these surfaces flush, both sides scr...
4' rock ladder (green) large green hollow core rock #1 (3 plcs) bolt pth 1/4x3/4 (12) washer lock int 8x15 (12) top m132 screw pfh 8x1 1/2 (4 plcs) t-nut 5/16 (2 plcs) note orientation: t-nuts closer to bottom of board. T-nut 5/16 (2) bolt pth 1/4x3/4 (12 plcs) washer lock int 8x15 (12 plcs) t-nut 1...
Step 1 4' extended swing beam b o l t h e x 5 /1 6 x 2 -3 /4 (2 ) washer flat 8x27 (4) nut lock 5/16 (2) washer flat 8x27 (2 plcs) l bracket 66x66x127 (2 plcs) bolt hex 5/16x2-3/4 (2 plcs) washer flat 8x27 (2 plcs) nut lock 5/16 (2 plcs) sb74 - swing beam extended - w4l04582 2"x5 1/4"x77" (50x134x19...
Step 2 swing hanger quick link (6) washer safety 17x30 (6) washer flat 8x27 (6) nut lock 5/16 (6) 1. Lock nut must be tightened until loop is tight against the safety washer. 2. Swing hanger bolt must be oriented as shown to avoid damage to swing hanger bolt. 4' extended swing beam nut lock 5/16 (6 ...
Step 3 bolt wh 5/16x4 1/2 (1) washer lock ext 8x19 (5) washer lock ext 12x19 (1) nut barrel wh 5/16x7/8 (1) lag screw wh 5/16x2 (2) bolt wh 5/16x2 1/4 (2) w71 - swing beam support - w4l04856 2"x3 3/8"x49 5/8" (50x86x1260) (1) e77 - angle brace - w4l04854 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (2) h79 - ...
Step 4 washer lock ext 12x19 (2) washer lock ext 8x19 (2) nut barrel wh 5/16x7/8 (5) nut barrel wh 5/16x1 1/2 (2) bolt wh 5/16x1 3/4 (5) bolt wh 5/16x2 1/2 (2) 4' extended swing beam nut barrel wh 5/16x7/8 (5 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x2 1/2 (2 plcs) bolt wh 5/16x1 3/4 (5 plcs)...
Step 1 build a left and right top rail. After building left assembly as shown, repeat steps for a right assembly. See below for oreintation of right side triangle plate. Assemble with hardware as shown. Monkey bar assembly qz - triangle plate 100° 5 hole - a100294 (2) nut lock 5/16 (2) washer flat 8...
Monkey bar assembly step 2 assemble with hardware as shown. Repeat process for other side of monkey bar assembly. E78 e78 qz qz bolt wh 5/16x1 1/2 (4) t-nut 5/16 (4) e78 - monkey bar upright - w102370 1 3/8"x3 3/8"x74 3/4" (36x86x1900) (2) t-nut 5/16 (2 plcs) bolt wh 5/16x1 1/2 (2 plcs) right side v...
Step 3 assemble as shown into pre-drilled holes. Monkey bar assembly ec - metal rung 559 - a100045 (6) ec ec e78 e78 e71 e71 screw tapping 14x1-1/2 (12) screw tapping 14x1-1/2 (6 plcs) screw tapping 14x1-1/2 (6 plcs).
Step 4 assemble as shown. Monkey bar assembly e78 e78 h81 h81 h82 bolt hex 5/16x2-3/4 (2) washer lock int 8x15 (2) washer flat 9x18 (2) t-nut 5/16 (2) nut barrel wh 5/16x7/8 (4) washer lock ext 12x19 (4) washer lock ext 8x19 (8) lag screw wh 5/16x2 (4) bolt wh 5/16x1 1/2 (4) h81 - monkey bar brace -...
Step 5 assemble with hardware as shown. Monkey bar assembly dq dq e78 e78 dq - hand grip green plastic - a100028 (2) lag screw wh 1/4x1-1/2 (4) washer lock ext 6x15 (4) lag screw wh 1/4x1-1/2 (4 plcs) washer lock ext 6x15 (4 plcs).
Slide assembly step 1 m77 slide bed 8' yellow (1 plc) tip: prebending the ends will ease assembly. Bolt wh 5/16x1/2 (2) - slid e bed 8' ye llow - a6p 00033 (1) m77 - slide brace - w4l04711 5/8"x3 3/8"x14 1/4" (16x86x362) (1) use 'm77' slide brace as a template for drilling bottom hole pattern in sli...
Slide assembly step 2 m78 - center slide brace - w4l04712 5/8"x3 3/8"x14 1/4" (16x86x362) (2) screw pfh 8x3 (24) tip: a helper is required for this step. Note: make certain supports and slide bed are fully engaged within channel of slide rails. M78 slide rail 8' green left (1 plc) slide rail 8' gree...
Step 1 screw pfh 8x1 1/2 (2 plcs) bolt wh 5/16x2 1/4 (4 plcs) bolt wh 5/16x2 (4 plcs) bolt wh 5/16x2 (4 plcs) bolt wh 5/16x2 1/4 (2 plcs) t-nut 5/16 (2 plcs) washer lock ext 8x19 (4 plcs) washer lock ext 8x19 (4 plcs) washer lock ext 8x19 (2 plcs) washer lock ext 8x19 (4 plcs) o1 g1 k5 e1 e2 h3 k4 t...
Step 2 k6 e3 e4 k4 t-nut 5/16 (4 plcs) washer lock ext 8x19 (4 plcs) bolt wh 5/16x2 (4 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x2 1/4 (2 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x2 (2 plcs) t-nut 5/16 (4 plcs) t-nut 5/16 (1 plc) t-nut 5/16 (4 plcs) e3 - fort upright - w4l05419 1 3/8"x...
Step 3 t-nut 5/16 (4 plcs) washer lock ext 8x19 (4 plcs) bolt wh 5/16x2 (4 plcs) washer lock ext 8x19 (4 plcs) bolt wh 5/16x2 (4 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x2 1/4 (2 plcs) t-nut 5/16 (4 plcs) t-nut 5/16 (4 plcs) k6 h3 e5 e8 k5 k5 - fort rail - w101164 5/8"x5 1/4"x44 1/4" (16x134...
Step 4 lag screw wh 5/16x2 (8 plcs) washer lock ext 8x19 (8 plcs) lag screw wh 5/16x2 (8) washer lock ext 8x19 (8) k1 e1 e4 e2 e3 e5 k10 k10 e8 k5 k4 k1 - ground board - w101168 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) k10 - ground board - w101173 5/8"x5 1/4"x31" (16x134x788) (1) ej - l bracket 54x67 -...
Step 5 washer lock ext 8x19 (8 plcs) lag screw wh 5/16x2 (8 plcs) lag screw wh 5/16x2 (6 plcs) washer lock ext 8x19 (6 plcs) washer lock ext 8x19 (6 plcs) lag screw wh 5/16x2 (6 plcs) lag screw wh 5/16x2 (20) washer lock ext 8x19 (20) k2 m12 k3 m8 m14 k3 m8 k3 - arched fort rail - w101178 5/8"x5 1/4...
Step 6 h5 - outer floor support - w101183 1"x3 3/8"x44 1/4" (24x86x1124) (2) h3 h5 h5 h3 j1 e4 h5 m12 m14 screw pfh 8x2 (12 plcs) screw pfh 8x2 (4 plcs) screw pfh 8x2 (16) j1 - floor support - w101037 1"x2 3/8"x3" (24x60x76) (2) 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3...
Step 7 screw pfh 8x1 1/2 (77 plcs) m2 m2 m2 - floor board - w4l05423 5/8"x3 3/8"x75 7/8" (16x86x1928) (11) screw pfh 8x1 1/2 (77) e5 e5 e1 e2 e4 e3.
Step 8 screw pfh 8x1 1/2 (28 plcs) screw pfh 8x1 1/2 (28) y1 y2 y1 y2 y1 - end floor board - w101179 5/8"x4"x40 1/8" (16x102x1020) (2) y2 - end floor board - w101171 5/8"x4"x30 1/4" (16x102x768) (2) e1 e2 e4 e3 e5 e5.
Step 9 m15 m15 m13 m13 m13 m13 m5 m17 e8 e5 e3 e2 e1 e4 m13 - wall rail - w101185 5/8"x3 3/8"x10" (16x86x254) (4) m15 - wall rail - w101186 5/8"x3 3/8"x11 1/4" (16x86x287) (2) m17 - wall rail - w4l05428 5/8"x3 3/8"x44 1/4" (16x86x1124) (1) m5 - wall rail - w101187 5/8"x3 3/8"x43" (16x86x1092) (1) la...
Step 10 • attach 'm10' fort rails. • attach 'ej' brackets screw pfh 8x1 1/8 (8 plcs) screw pfh 8x1 1/8 (8 plcs) screw tapping 14x3/4 (4 plcs) l bracket 54x67 (2 plcs) m10 m9 m9 m10 e1 e2 e4 m10 - fort rail - w101190 5/8"x3 3/8"x23 7/8" (16x86x605) (2) m9 - handle wall rail - w101191 5/8"x3 3/8"x25 5...
Step 11 screw pfh 8x1 1/8 (8 plcs) screw pfh 8x1 1/8 (16) screw pfh 8x1 1/8 (8 plcs) m10 m10 m1 m10 - fort rail - w101190 5/8"x3 3/8"x23 7/8" (16x86x605) (2) m1 - fort picket - w4l05420 5/8"x3 3/8"x37 3/8" (16x86x948) (2) e8 e4 e3 e5 2 1/2" 3 3/4" m1 m10 k6 k6 k6 k6 'm1' & 'm10' placement diagram fl...
Step 12 screw pfh 8x1 1/8 (24 plcs) m10 - fort rail - w101190 5/8"x3 3/8"x23 7/8" (16x86x605) (6) screw pfh 8x1 1/8 (24) e1 e2 m10 e3 e5 e5 2 3/4" typ 1 3/4" 3 3/4" typ rail spacing.
Step 13 bolt wh 5/16x2 (3 plcs) washer lock ext 8x19 (3 plcs) t-nut 5/16 (4 plcs) bolt wh 5/16x2 1/4 (4 plcs) bolt wh 5/16x2 (4 plcs) washer lock ext 8x19 (4 plcs) washer lock ext 8x19 (4 plcs) t-nut 5/16 (2 plcs) t-nut 5/16 (1 plc) e7 e6 h6 h6 n4 e7 - pergola upright - w4l05424 1 3/8"x3 3/8"x71 1/8...
Step 14 view from inside fort front view lag screw wh 5/16x2 1/2 (2 plcs) washer lock ext 8x19 (2 plcs) screw pfh 8x2 1/2 (10 plcs) screw pfh 8x1 1/2 (20 plcs) p1 h8 m8 h8 - pergola side rail - w4l05417 1"x3 3/8"x29 3/8" (24x86x745) (10) p1 - pergola support rail - w4l05422 1 3/8"x1 3/8"x40 1/8" (36...
Step 15 j2 h2 h2 n6 m19 l1 screw pfh 8x1 3/4 (4 plcs each side) screw pfh 8x1 1/8 (4 plcs) toy box seat toy box side note: make (2) sides h2 - toybox side board - w4l05435 1"x3 3/8"x12" (24x86x305) (4) n6 - toy box board - w4l05438 5/8"x2 3/8"x6 5/8" (16x60x168) (1) j2 - picnic support - w4l05436 1"...
Step 16 screw pfh 8x1 1/2 (8 plcs) toy box seat assembly (1 plc) toy box side assembly (2 plcs) screw pfh 8x1 1/2 (4 plcs) screw pfh 8 x 1 1/2" (6 plcs) n7 m19 k7 m19 (1) toy box seat assembly screw pfh 8x1 1/2 (24) screw pfh 8x1 1/2 (6 plcs) m19 - toy box board - w4l05426 5/8"x3 3/8"x43" (16x86x109...
Step 17 screw pfh 8x1 1/2 (4 plcs) screw pfh 8x1 1/2 (4 plcs) screw pfh 8x1 1/2 (8) k4 k4 e6 e7 (1) toy box assembly 12 3/4" toy box placement.
Step 18 3/4" approximately 20 3/8" approximately bolt wh 5/16x2 1/4 (4 plcs) washer lock ext 8x19 (4 plcs) t-nut 5/16 (4 plcs) e7 e6 n4 bolt wh 5/16x2 1/4 (4) t-nut 5/16 (4) washer lock ext 8x19 (4) screw pfh 8x1 1/2 (12) m7 - table top board - w4l05413 5/8"x3 3/8"x43" (16x86x1092) (2) m16 - picnic ...
Step 19 m11 screw pfh 8x1 1/8 (24 plcs) m11 - fort rail - w101203 5/8"x3 3/8"x20 3/8" (16x86x518) (6) 1 1/2" screw pfh 8x1 1/8 (24).
Step 20 1 1/8" fig 1 note: piece orientation. Fig 2 back side fig 3 front side n1 - sunburst cross brace - w4l05433 5/8"x2 3/8"x33" (16x60x838) (2) n2 - sunburst spoke - w4l05432 5/8"x2 3/8"x7 7/8" (16x60x200) (4) n3 - vertical sunburst spoke - w4l05431 5/8"x2 3/8"x12 3/8" (16x60x315) (2) screw pfh ...
Step 21 m17 - wall rail - w4l05428 5/8"x3 3/8"x44 1/4" (16x86x1124) (1) m3 - roof truss - w4l05421 5/8"x3 3/8"x37 3/4" (16x86x960) (4) swing beam side m3 m3 m17 bolt wh 5/16x2 1/2 (2 plcs) washer lock ext 8x19 (2 plcs) deck side washer lock ext 8x19 (2 plcs) bolt wh 5/16x2 1/2 (2 plcs) m3 m3 e2 e1 e...
Step 22 screw pfh 8x1 1/8 (6 plcs per assy) (2) sunburst assembly deck side swing beam side 3 1/8" 3 1/8" swing beam side deck side screw pfh 8x1 1/8 (12).
Step 23 rp1 m3 rp1 rp2 screw pfh 8x1 1/2 (4 plcs per panel) m3 flush (2) rp2 - roof panel - w2a01675 1 3/8"x19 3/8"x48 1/4" (35x491x1224) (2) rp1 - roof panel - w2a01676 1 3/8"x19 1/8"x48 1/4" (35x486x1224) note: repeat for deck side. Screw pfh 8x1 1/2 (16).
Step 24 screw tapping 14x1-1/2 (4 plcs) hand grip green plastic (2 plcs) washer flat 9x18 (4 plcs) washer lock int 8x15 (4 plcs) reference view washer flat 9x18 (4) screw tapping 14x1-1/2 (4) dq - hand grip green plastic - a100028 (2) washer lock int 8x15 (4).
Step 25 t-nut 5/16 (2 plcs) washer lock ext 8x19 (2 plcs) bolt wh 5/16x1 1/4 (2 plcs) ladder assembly bolt wh 5/16x1 1/4 (2) washer lock ext 8x19 (2) t-nut 5/16 (2) ladder assembly.
Step 26 washer flat 9x18 (4 plcs) hand grip green plastic (2 plcs) bolt pth 1/4x1 (4 plcs) washer lock int 8x15 (4 plcs) reference view washer flat 9x18 (4) bolt pth 1/4x1 (4) dq - hand grip green plastic - a100028 (2) washer lock int 8x15 (4) t-nut 1/4 (4 plcs) t-nut 1/4 (4).
Step 27 washer lock ext 8x19 (2 plcs) bolt wh 5/16x1 1/4 (2 plcs) rock ladder assembly bolt wh 5/16x1 1/4 (2) washer lock ext 8x19 (2) reference view rock ladder assembly.
Step 28 bolt wh 5/16x1/2 (4 plcs) t-nut 5/16 (4 plcs) monkey bar assembly bolt wh 5/16x1/2 (4) t-nut 5/16 (4) monkey bar assembly.
Step 29 washer flat 8x27 (4 plcs) washer split 5/16 (4 plcs) bolt hex 5/16x1 1/4 (4 plcs) t-nut 5/16 (4 plcs) swing beam assembly washer split 5/16 (4) bolt hex 5/16x1 1/4 (4) t-nut 5/16 (4) washer flat 8x27 (4) swing beam assembly.
Step 30 kn - chain green 31" - a100177 (2) ez - chain green 51.25" - a100068 (4) - trapeze - a6p00034 (1) hd - swing seat yellow - a100171 (2) fa - quick link - a100069 (6) tighten quick link insert chain into quick link swing seat yellow (2 plcs) trapeze (1 plc) quick link (6 plcs) chain green 51.2...
Step 31 bolt wh 5/16x1/2 (2 plcs) t-nut 5/16 (2 plcs) t-nut 5/16 (2) bolt wh 5/16x1/2 (2) 4 3/8" 11 3/8" 2 3/8" drilling diagram (2) 3/8" holes slide assembly slide assembly.
Anchoring instructions final step double check every bolt, screw and nut for tightness. Make sure every board is secure and make sure the play set is level. Enjoy your new play set! Note: failure to use ground stakes can void warranty & cause injury! Step 32 • tap in ground stakes at an approximate ...
Warranty australian consumer law many of our products come with a guarantee or warranty from the manufacturer. In addition, they come with guarantees that cannot be excluded under the australian consumer law. You are entitled to a replacement or refund for a major failure and compensation for any ot...