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  5. Owner's Manual

Backyard Discovery Montpelier 30211 Owner's Manual

Manual is about: Wooden Swing Set

Summary of Montpelier 30211

  • Page 1

    • • owner's manual • • frequently asked questions • • assembly instructions • • warranty information m m m moooonnnnttttppppeeeelllliiiieeeerrrr w w w wooooooood d d deeeennnn s s s sw w w wiiiinnnngggg s s s seeeetttt m m m mooood d d deeeellll:::: # # # #3 3 3 30 0 0 02 2 2 211111111 manufacturer:...

  • Page 2: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list por favor tenga visible la siguiente informaciÓn cuando llame: 1 - nÚmero de modelo del producto que se encuentra ...

  • Page 3: For Your Records:

    Owner’s manual play set rev5/20/10 brs dear customer: please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use. The company does not warranty any of its residential stru...

  • Page 4

    Owner’s manual play set rev5/20/10 brs please refer to the assembly section of the assembly manual for maximum fall height . Positioning your playcenter 1. The playcenter is designed to be installed on a level surface by an adult with an adult helper . Place in a flat area of your yard to minimize g...

  • Page 5

    Owner’s manual play set rev5/20/10 brs the following chart explains the fall height in feet from which a life threatening head injury would not be expected critical heights in feet (m) of tested materials material uncompressed depth compressed depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) wo...

  • Page 6

    Owner’s manual play set rev5/20/10 brs 15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide. 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any s...

  • Page 7

    Owner’s manual play set rev5/20/10 brs disposal instructions: when the playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded. Third party assembly: customer may, in their sole discretion,...

  • Page 8

    Owner’s manual play set rev5/20/10 brs appendix a information on playground surfacing materials: the following information is from the united states consumer product safety commission’s information sheet for playground surfacing material; also see the following website for additional information: ww...

  • Page 9

    Rev5/20/10 brs play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. Backyard discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size are...

  • Page 10

    Rev5/20/10 brs www.Swingsetsonline.Com/support.Aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from backyard discovery’s website: www.Swing...

  • Page 11

    Tools required for installation: (these are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.) (level 24") (open end wrenches 1/2" & 7/16") (nut drivers 1/2" & 9/16") (tape measure) (3/8" drive ratchet, 1/2" & 9/16" std sock...

  • Page 12

    Iiiim m m mppppoooorrrrttttaaaannnntttt a a a asssssssseeeem m m mb bb bllllyyyy n n n nooootttteeeessss 1) while assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be t...

  • Page 13

    Parts identification wood components (not to scale) e1 - tower leg - w101453 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) e2 - tower leg - w101445 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) e3 - tower leg - w101450 1 3/8"x3 3/8"x73 1/8" (36x86x1856) (2) e4 - monkey bar upright - w101733 1 3/8"x3 3/8"x71 3/8" ...

  • Page 14

    Parts identification wood components (not to scale) h4 - table support - w100560 1"x2"x4" (24x51x102) (2) h74 - left upright - w100608 1"x3 3/8"x50 3/4" (24x86x1290) (1) h75 - right upright - w100609 1"x3 3/8"x50 3/4" (24x86x1290) (1) h76 - ladder rung - w100611 1"x3 3/8"x18 1/8" (24x86x460) (4) h79...

  • Page 15

    Parts identification wood components (not to scale) k4 - counter top - w101455 5/8"x5 1/4"x37 3/8" (16x134x948) (1) l1 - wall rail - w101730 5/8"x4 3/8"x64 3/4" (16x112x1644) (1) l2 - wall rail - w101487 5/8"x4 3/8"x64 3/4" (16x112x1644) (1) l3 - wall rail - w101489 5/8"x4 3/8"x40 3/8" (16x112x1024)...

  • Page 16

    Parts identification wood components (not to scale) m3 - floor board - w101458 5/8"x3 3/8"x42 1/4" (16x86x1072) (17) m4 - wall board - w101510 5/8"x3 3/8"x40 5/8" (16x86x1032) (2) m5 - wall board - w101497 5/8"x3 3/8"x38 7/8" (16x86x986) (11) m6 - floor rail - w101447 5/8"x3 3/8"x40 3/8" (16x86x1024...

  • Page 17

    Parts identification wood components (not to scale) m15 - wall board - w101506 5/8"x3 3/8"x3 1/2" (16x86x88) (8) m16 - wall board - w101732 5/8"x3 3/8"x16 1/4" (16x86x412) (3) m17 - wall board - w101493 5/8"x3 3/8"x21 3/8" (16x86x542) (9) m18 - bench brace - w100847 5/8"x3 3/8"x3 3/8" (16x86x86) (4)...

  • Page 18

    Parts identification wood components (not to scale) n5 - bay window - w100592 5/8"x2 3/8"x13 1/8" (16x60x332) (6) n6 - gable board - w100593 5/8"x2 3/8"x13" (16x60x330) (2) n7 - gable board - w100594 5/8"x2 3/8"x8" (16x60x202) (4) n8 - wall board support - w100595 5/8"x2 3/8"x6 3/4" (16x60x170) (2) ...

  • Page 19

    Parts identification hardware m - bolt wh 5/16x2-1/2 - h100014 (2) k - bolt wh 5/16x2 - h100012 (13) j - bolt wh 5/16x1-3/4 - h100011 (2) h - bolt wh 5/16x1-1/2 - h100010 (48) z - lag screw wh 5/16x2 - h100027 (48) e - nut barrel wh 5/16x1-3/4 - h100007 (4) bc - screw pwh 8x3/4 - h100070 (26) cy - s...

  • Page 20

    Parts identification hardware (2) t-40 wrench - a100041 (2) t-40 torx driver - a100042 bw - screw pfh 8x3 - h100092 (26) ck - screw pfh 8x2 - h100111 (120) bq - screw pfh 8x1-1/4 - h100087 (29) br - screw pfh 8x1-1/8 - h100088 (317) an - bolt hex 5/16x2-3/4 - h100047 (4) aj - bolt hex 5/16x1-1/4 - h...

  • Page 21

    Parts identification a a a acccccccceeeessssssssoooorrrriiiieeeessss (not to scale) (2) fr - leaf hinge - a100093 ek - slide rail 8' green right - a100054 (1) el - slide rail 8' green left - a100055 (1) em - slide bed 8' yellow - a100056 (1) hc - byd id tag 2011 - a100164 (1) dd - triangle plate 105...

  • Page 22

    Qty description label 1 left upright h74 4 ladder rung h76 8 screw pfh 8x2 qty description label 1 right upright h75 8 screw pfh 8x2 4 ft ladder phase 1 & 2 phase notes • assemble with hardware as shown. • center rungs in rail grooves. H74 h76 screw pfh 8x2 h75 screw pfh 8x2.

  • Page 23

    Qty description label 1 rear support m73 4 screw pfh 8x2 4 ft ladder phase 3 phase notes • assemble with hardware as shown. Screw pfh 8x2 m73.

  • Page 24

    4 ft monkey bar phase 1 phase notes • you will build a left and right top rail assembly in this phase. • after building left assembly as shown, repeat steps for right assembly. See below for oreintation of right side triangle plate. • assemble with hardware as shown. Triangle plate 100 4 hole (be su...

  • Page 25

    4 ft monkey bar phase 2 phase notes • assemble with hardware as shown. • repeat with other side. Bolt wh 5/16x1-1/2 t-nut 5/16 e4 qty description label 2 monkey bar upright e4 4 t-nut 5/16 bg 4 bolt wh 5/16x1-1/2 h.

  • Page 26

    4 ft monkey bar phase 3 phase notes • assemble with hardware as shown. Screw tapping 14x1-1/2 monkey bar rung 559 qty description 12 screw tapping 14x1-1/2 6 monkey bar rung 559.

  • Page 27

    4 ft monkey bar phase 4 phase notes • assemble with hardware as shown. H82 h81 bolt hex 5/16x2-3/4 washer lock int 8x15 t-nut 5/16 nut barrel wh 5/16x7/8 washer lock ext 12x19 washer lock ext 8x19 bolt wh 5/16x1-1/2 lag screw wh 5/16x2 washer flat 9x18 qty description label 2 bolt hex 5/16x2-3/4 an ...

  • Page 28

    4 ft monkey bar phase 5 phase notes • assemble with hardware as shown. Screw tapping 14x1-1/2 washer lock int 8x15 washer flat 9x18 hand grip yellow plastic qty description 4 screw tapping 14x1-1/2 4 washer flat 9x18 4 washer lock int 8x15 2 hand grip yellow plastic.

  • Page 29

    Bolt hex 5/16x2-3/4 bolt wh 5/16x2-1/2 washer flat 8x27 l bracket 66x66x127 green bolt wh 5/16x1-3/4 triangle plate 105 5 hole nut barrel wh 5/16x7/8 washer flat 8x27 nut lock 5/16 4 ft wave runner swing beam phase 1 qty. Description label 1 swingbeam support sb73 1 end support w70 2 bolt wh 5/16x2-...

  • Page 30

    4 ft wave runner swing beam phase 2 qty. Description label 2 angle brace e77 1 ground board h80 1 end support h79 7 washer lock ext 8x19 ac 5 nut barrel wh 5/16x7/8 d 4 bolt wh 5/16x2 k 5 washer lock ext 12x19 ad 1 bolt wh 5/16x4-1/2 ka 2 lag screw wh 5/16x2 z e77 e77 h79 h80 nut barrel wh 5/16x7/8 ...

  • Page 31

    4 ft wave runner swing beam phase 3 qty. Description label 4 swing hanger quick link bz 4 washer flat 17x30 c b 4 washer flat 8x27 cd 4 nut lock 5/16 bf phase notes • assemble with hardware as shown. Sb73 nut lock 5/16 washer flat 8x27 swing hanger quick link washer flat 17x30

  • Page 32

    Qty description 1 slide brace 3 bolt wh 5/16x1/2 3 nut barrel wh 5/16x5/8 3 washer lock ext 12x19 1 slide bed 8' yellow 3 5/8 8 5/8 13 5/8 1 nut barrel wh 5/16x5/8 washer lock ext 12x19 slide brace bolt wh 5/16x1/2 slide bed 8' yellow 8 foot slide assembly phase 1 phase notes ● drill 3 holes at one ...

  • Page 33

    Qty description 2 center slide brace 24 screw pfh 8x3 1 slide rail 8' green right 1 slide rail 8' green left slide rail 8' green left slide rail 8' green right center slide brace 8 foot slide assembly phase 2 phase notes ● place 1 slide rail on a flat surface and begin inserting slide bed at the bot...

  • Page 34

    Parts identification hardware lx - pivot pin 16x92 - h100152 (4) mq - bolt (m10x19mm) - h100154 (8) ma - shoulder bolt (m5x22mm) - h100155 (4) mb - barrel nut (m5x13mm) - h100156 (4) md - screw pfh 10x3/4 (black) - h100158 (8) cf - washer lock int 10x18 - h100107 (8) mc - washer lock int 7x12 - h100...

  • Page 35

    Left swing arm assembly phase 1 phase notes • assemble with hardware as shown. Hardware needed: • (2) ma - shoulder bolt (m5x13mm) - h100155 • (2) mb - barrel nut (m5x22mm) - h100156 • (2) lx - pivot pin 16x92 - h100152 • (2) mc - washer lock int. (7x12) - h100157 • (4) mp - bushing - h100153 parts ...

  • Page 36

    Right swing arm assembly phase 2 phase notes • assemble with hardware as shown. Attachment sleeve attachment sleeve note: depending on the size of your wave rider, the upper tube will be one of the following: 'lz', 'mj' or 'mk', but not all three. Step 1: insert (1) 'mp' bushing into one end of atta...

  • Page 37

    Swing arms to board assembly phase 3 phase notes • assemble with hardware as shown. Parts needed: • (1) lw - wave rider board assembly - a100231 • (1) left swing arm assembly • (1) right swing arm assembly hardware needed: • (8) mq - screw pfh #10x3/4 black - h100158 • (4) lz - bolt (m10x19mm) - h10...

  • Page 38

    Phase notes • assemble with hardware as shown. Mounting brackets to swing arms assembly phase 4 step 1: slide 'lx' or 'mh' beam bracket over the top of the swing beam and secure bracket to the swing beam with the screws provided. (see the swing set instruction manual for proper screws needed for sec...

  • Page 39

    Fort assembly phase 1 phase notes • assemble with hardware as shown. • for ease during assembly, assemble uprights flat on the ground. Hardware needed: • (10) d - nut barrel wh 5/16x7/8 - h100005 • (10) ad - washer lock ext 12x19 - h100031 • (14) ac - washer lock ext 8x19 - h100030 • (8) h - bolt wh...

  • Page 40

    Fort assembly phase 2 h ac ac d ad ad e3 l2 bg e2 bg ck bg j1 j1 l ac h ac ac ad ad d step 4: attach 'j1' floor support to 'e2' & 'e3' tower legs using screws 'ck', as shown. Step 3: attach 'h2' floor rail using bolts 'l', washers 'ac', and previously assembled t-nut 'bg', as shown. Step 2: attach '...

  • Page 41

    Fort assembly phase 3 phase notes • assemble with hardware as shown. Parts needed: • (1) g1 - swing beam mount - w101495 • (2) l3 - wall rail - w101489 • (1) m6 - floor rail - w101447 • (2) m8 - wall rail - w101454 • (1) k3 - arched wall board - w101456 • (2) k2 - base board - w101452 hardware neede...

  • Page 42

    Phase notes • assemble with hardware as shown. Fort assembly phase 4 parts needed: • (2) f1 - deck brace - w101504 hardware needed: • (2) h - bolt wh 5/16x1-1/2 - h100010 • (4) ac - washer lock ext 8x19 - h100030 • (2) ad - washer lock ext 12x19 - h100031 • (2) d - nut barrel wh 5/16x7/8 - h100005 •...

  • Page 43

    Fort assembly phase 5 phase notes • assemble with hardware as shown. Parts needed: • (1) m2 - floor runner - w101498 • (2) l5 - outer floor board - w101486 • (17) m3 - floor board - a101458 hardware needed: • (76) ck - screw pfh 8x2 - h100111 • (19) br - screw pfh 8x1-1/8 - h100088 step 1: pre-drill...

  • Page 44

    Fort assembly phase 6 phase notes • assemble with hardware as shown. Parts needed: • (2) e5 - club house leg - w101490 hardware needed: • (4) ac - washer lock ext 8x19 - h100030 • (4) ad - washer lock ext 12x19 - h100031 • (4) h - bolt wh 5/16x1-1/2 - h100010 • (4) d - nut barrel wh 5/16x7/8 - h1000...

  • Page 45

    Fort assembly phase 7 phase notes • assemble with hardware as shown. Parts needed: • (2) m12 - wall rail - w101731 • (2) m9 - wall rail - w101496 • (2) m13 - wall rail - w101500 • (1) l4 - club house wall rail - w101491 • (2) m8 - wall rail - w101454 • (1) m10 - wall rail - w101494 hardware needed: ...

  • Page 46

    Fort assembly phase 8 phase notes • assemble with hardware as shown. Parts needed: • (6) n4 - picket - w101492 hardware needed: • (12) br - screw pfh 8x1-1/8 - a100088 step 1: pre-drill and attach 'n4' wall boards to 'l3' wall rail and 'm8' wall rail using screws 'br, as shown. Br n4 l3 m8 note: it ...

  • Page 47

    Fort assembly phase 9 phase notes • assemble with hardware as shown. Parts needed: • (2) m4 - wall board - w101510 • (3) m16 - wall board - w101732 • (8) m15 - wall board - w101506 hardware needed: • (38) br - screw pfh 8x1-1/8 - h100088 step 1: pre-drill and attach 'm4', 'm15' & 'm16' wall boards t...

  • Page 48

    Phase notes • assemble with hardware as shown. Fort assembly phase 10 parts needed: • (2) y1 - wall board - w101499 • (2) m1 - wall board - w101501 • (2) n8 - wall board support - w100595 hardware needed: • (20) br - screw pfh 8x1-1/8 - h100088 step 1: pre-drill and attach 'y1' wall boards and 'm1' ...

  • Page 49

    Fort assembly phase 11 phase notes • assemble with hardware as shown. Hardware needed: • (33) br - screw pfh 8x1-1/8 - h100088 parts needed: • (11) m5 - wall board - w101497 step 1: attach 'm5' wall baords to 'g1' swing beam mount, 'l3' wall rail & 'm8' wall rail using screws 'br', as shown. M5 g1 l...

  • Page 50

    Fort assembly phase 12 parts needed: • (9) m17 - wall board - w101493 hardware needed: • (36) br - screw pfh 8x1-1/8 - h100088 phase notes • assemble with hardware as shown. Step 1: pre-drill and attach 'm17' wall boards to 'l2' wall rail and 'm10' wall rail using screws 'br', as shown. M17 br l2 m1...

  • Page 51

    Parts needed: • (2) m7 - wall board - w100579 • (9) m11 - wall board- w100583 hardware needed: • (46) br - screw pfh 8x1-1/8 - h100088 fort assembly phase 13 m7 m11 m7 br br k3 m8 k2 br phase notes • assemble with hardware as shown. Note: it is vital that the fort be level before and after each phas...

  • Page 52

    Fort assembly phase 14 parts needed: • (2) l6 - bay window - w100571 • (6) n5 - bay window- w100592 • (6) n9 - bay window - w100596 • (3) gk - window frame green 216x267 - a100146 hardware needed: • (20) bq - screw pfh 8x1-1/4 - h100087 • (4) br - screw pfh 8x1-1/8 - h100088 • (12) bc - screw pwh 8x...

  • Page 53

    Step 1: center in window opening, pre-drill and attach the bay window assembly to the lower edge of 'm9' wall rail and the top edge 'l2' right wall rail using screws 'ck', as shown. Phase notes • assemble with hardware as shown. Hardware needed: • (6) ck - screw pfh 8x2 - h100111 parts needed: • (1)...

  • Page 54

    Phase notes • assemble with hardware as shown. Fort assembly phase 16 step 1: arrange door assembly boards, as shown. Pre-drill and attach 'o1' door supports to 'l9', 'm19', 'm21' & 'l10' door boards using screws 'br', as shown. Step 2: pre-drill and attach 'fr' leaf hinge assembly to 'l10' door boa...

  • Page 55

    Phase notes • assemble with hardware as shown. Hardware needed: • (2) br - screw pwh 8x1-1/8 - h100088 • (6) cx - screw tapping 4x5/8 - h100127 parts needed: • (1) door assembly • (1) n11 - door stop - w101236 fort assembly phase 17 step 1: pre-drill and attach 'fr' hinge to 'm1' wall board using sc...

  • Page 56

    Cr fort assembly phase 18 parts needed: • (2) gk - window frame green 216x267 - a100146 hardware needed: • (8) bc - screw pwh 8x3/4 - h100070 phase notes • assemble with hardware as shown. Step 1: attach 'gk' window frame green 216x267 to 'm16' wall board using screws 'bc', as shown. Gk bc bc gk m16...

  • Page 57

    Fort assembly phase 19 parts needed: • (2) h4 - table support - w100560 • (1) k4 - counter top - w101455 hardware needed: • (7) bq - screw pfh 8x1-1/4 - h100087 phase notes • assemble with hardware as shown. Step 1: attach 'h4' table supports to 'm8' wall rail using screws 'bq', as shown. Bq bq h4 h...

  • Page 58

    Fort assembly phase 20 parts needed: • (2) ea - hand grip yellow plastic - a100043 hardware needed: • (4) lc - lag screw wh 1/4x1-1/2 - h100145 • (4) kv - washer lock ext 6x15 - h100138 phase notes • assemble with hardware as shown. Step 1: pre-drill and attach 'ea' hand grip yellow plastic to 'e5' ...

  • Page 59

    Phase notes • assemble with hardware as shown. Hardware needed: • (30) br - screw pfh 8x1-1/8 - h100088 parts needed: • (4) h3 - roof rafter - w101502 • (2) n1 - gable board - w100590 • (2) n6 - gable board - w100593 • (4) n7 - gable board - w100594 • (2) l7 - gable moon - w100572 fort assembly phas...

  • Page 60

    Fort assembly phase 22 parts needed: • (2) gable end assembly • (14) r1 - roof board - w101503 hardware needed: • (56) bp - screw pwh 8x1-1/2 - h100086 phase notes • assemble with hardware as shown. Step 1: attach 'r1' roof board to the edge of gable end assembly using screws 'bp', as shown. Bp bp b...

  • Page 61

    Fort assembly phase 23 parts needed: • (1) roof assembly • (2) m8 - wall rail - w101454 hardware needed: • (4) v - bolt hex 5/16x5 - h100022 • (4) ac - washer lock ext 8x19 - h100030 • (4) bg - t-nut 5/16 - h100074 • (22) br - screw pfh 8x1-1/8 - h100088 phase notes • assemble with hardware as shown...

  • Page 62

    Fort assembly phase 24 parts needed: (2) n3 - bench ground board - w100845 (4) n10 - bench leg - w100846 (2) t7 - bench seat support - w100848 (4) m18 - bench brace - w100847 (2) m14 - bench seat - w101258 (2) ej - l bracket green 54x67 - a100053 hardware needed: • (20) bp - screw pwh 8x1-1/2 - h100...

  • Page 63

    Fort assembly phase 25 parts needed: • (1) bench assembly hardware needed: • (2) b - nut barrel 5/16x5/8 - h100004 • (2) ad - washer lock ext 12x19 - h100031 • (2) cm - bolt wh 5/16x1/2 - h100115 phase notes • assemble with hardware as shown. Step 1: attach the bench assembly to 'k2' base board usin...

  • Page 64

    Ladder attachment phase 26 parts needed: • (1) ladder assembly hardware needed: • (2) z - lag screw wh 5/16x2 - h100027 • (2) ac - washer lock ext 8x19 - h100030 phase notes • assemble with hardware as shown. Step 1: attach the ladder assembly to 'h1' floor rail using lag screws 'z' and washer 'ac',...

  • Page 65

    Monkey bar attachment phase 27 parts needed: • (1) monkey bar assembly hardware needed: • (4) cm - bolt wh 5/16x1/2 - h100115 phase notes • assemble with hardware as shown. Step 1: attach the monkey bar assembly to 'l1' wall rail using bolts 'cm' through the angle brackets into t-nut 'bg', as shown....

  • Page 66

    Swing beam attachment phase 28 phase notes • assemble with hardware as shown. Parts needed: • (1) swing beam assembly • (1) hc - backyard discovery id tag - a100164 • (1) wave rider assembly hardware needed: • (4) bx - washer split 5/16 - h100095 • (4) cd - washer flat 8x27 - h100105 • (4) aj - bolt...

  • Page 67

    Phase notes • assemble with hardware as shown. Slide attachment phase 29 hardware needed: • (3) b - nut barrel wh 5/16x5/8 - h100004 • (3) ad - washer lock ext 12x19 - h100031 • (3) cm - bolt wh 5/16x1/2 - h100115 parts needed: • (1) slide assembly step 3: finish attaching the slide assembly to the ...

  • Page 68

    Anchoring instructions phase 30 phase notes • assemble with hardware as shown. • failure to use stakes can void warranty & cause injury! Parts needed: • (6) kc - metal ground stake brown - a100178 • (2) dp - swing seat green - a100027 • (4) ez - chain green 51.25" - a100068 hardware needed: • (6) ks...

  • Page 69

    Rev5/20/10 brs limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this pr...