- DL manuals
- Bad Boy
- Utility Vehicle
- 617816
- Owner's manual
Bad Boy 617816 Owner's manual
Summary of 617816
Page 1
Hd & lto gas owner's manual 617816 issued january 2011 revised august 2012.
Page 2: S A F E T Y
S a f e t y (notes, cautions, warnings and dangers continued on inside of back cover) for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. O...
Page 3: Owner’S Guide
Page i owner’s guide gasoline powered utility vehicle hd g lto g starting model year 2011 the e-z-go division of textron inc. (e-z-go) reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units leased/sold previou...
Page 4: General Information
Page ii general information this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non original equipment manufacturer (oem) ...
Page 5: Table of Contents
Page iii table of contents safety ................................................................................................................ Inside covers general information ........................................................................................................ Ii safety info...
Page 6: Table Of Contents
Page iv table of contents clean entire dipstick ............................................................................................................... 10 cold starting ..............................................................................................................................
Page 7: Table of Contents
Page v table of contents air intake and cooling fins ....................................................................................................................25 cleaning cooling system with air.............................................................................................25 ...
Page 8: Table Of Contents
Page vi table of contents notes:.
Page 9: Safety Information
Page v safety information read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures an...
Page 10: Safety Information
Page vi safety information read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory spe...
Page 11: Safety Information
Page vii safety information read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recogni...
Page 12: Safety Information
Page viii safety information read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Notes:.
Page 13: Labels And Pictograms
Page - ix labels and pictograms labels and pictograms.
Page 14: Labels And Pictograms
Page - x labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Warning windshields do not provide protection from golf balls or other flying objects. Egwhl14 warning keep entire body inside car. 27653g01 do not tamper ...
Page 15: Labels And Pictograms
Page - xi labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Warning 1. ! Warning read manual for maximum load bed capacity. Maximum ramp/hill 9. X in xx cm max load xxx lbs xxx kg warning maximum load & center of g...
Page 16: Labels and Pictograms
Page - xii labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. 1 3 h o 2 p p clean up gasoline spills with water before starting engine 15. P p unleaded gasoline 16. P p do not spill fuel on a hot engine 17. P p grou...
Page 17: Labels And Pictograms
Page - xiii labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. P f operate from drivers side only keep arms and legs within vehicle f to operate vehicle in forward: turn key to on move direction selector to forward ...
Page 18: Labels and Pictograms
Page - xiv labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Engine cranking position 51. Start pull handle up to engage park brake 52. P pull handle up, push button in, push handle down to release park brake 53. 1...
Page 19: Labels And Pictograms
Page - xv labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Notes:.
Page 20: Labels and Pictograms
Page - xvi labels and pictograms read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Notes:.
Page 21: Before Initial Use
Operation and service information page 1 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Thank you for purchasing a gas powered light duty utility vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s...
Page 22: Notice
Operation and service information page 2 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. • fuel gauge • low oil pressure indicator light • accelerator pedal • combination service and park brake pedal • horn • 12 volt power outlet key/...
Page 23: Terrain
Operation and service information page 3 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Accelerator pedal unintentional movement of the accelerator pedal will release the park brake and may cause the vehicle to move which could resul...
Page 24: Notice
Operation and service information page 4 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. If mounting winch at rear of vehicle, the winch must be mounted upside down. Fig. 7 winch mounted to vehicle before moving the winch, unplug the ...
Page 25
Operation and service information page 5 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. If attaching the winch to a dead tree, a sec- tion could fall. When pulling vehicle with winch, pull straight only. Do not permit the cable to co...
Page 26: Common Sense Operation
Operation and service information page 6 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Fig. 12 do not hook cable to itself remember that the winch operation will drain the battery and may leave insufficient power to start the vehicl...
Page 27: Environmental Concerns
Operation and service information page 7 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Slow down when in unfamiliar terrain. Slow down when cresting a hill in an area that you are unfamiliar with. Some hills are too steep to climb. ...
Page 28: Seating
Operation and service information page 8 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Always place a gas can on the ground before filling. Never fill a gas can in the bed of the vehicle. Static elec- tricity is built up during the ...
Page 29: Storage
Operation and service information page 9 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Storage vehicles equipped with convertible carrier cargo platform passengers should never be allowed to ride on the cargo platform. Severe injury...
Page 30: Notice
Operation and service information page 10 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). To reduce the possibility of severe injury or death resulting f...
Page 31: Notice
Operation and service information page 11 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Starting and driving to reduce the possibility of roll-back which could result in severe injury or vehicle dam- age, do not release service brak...
Page 32: Vehicle Cleaning and Care
Operation and service information page 12 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Fig. 20 fuel tank location battery excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle. The v...
Page 33: Repair
Operation and service information page 13 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. With lukewarm or cold water and mild detergent is required to preserve the painted surfaces. Occasional cleaning and waxing with non-abrasive pr...
Page 34: Notice
Operation and service information page 14 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. A tire explosion can cause severe injury or death. Never exceed inflation pressure rating on tire sidewall. To reduce the possibility of tire ex...
Page 35: Fuse Replacement
Operation and service information page 15 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Fig. 23 headlight replacement to replace the turn signal light bulb, support turn signal housing from backside of cowl while removing two screws...
Page 36: Service and Maintenance
Operation and service information page 16 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Neutral lock to prevent the driven clutch from turning the rear wheels during service operations and to prevent wear to the belt while being tow...
Page 37
Operation and service information page 17 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Tee for keeping the vehicle both dependable and eco- nomical. This vehicle will give years of satisfactory service, pro- viding it receives regu...
Page 38: Periodic Service Schedule
Operation and service information page 18 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in this manual,...
Page 39
Operation and service information page 19 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Park brake check for bent/binding linkage rod check for damage or wear to latch arm or catch bracket lubricate as required, use light oil. Do no...
Page 40: Four Cycle Engine
Operation and service information page 20 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Tire inspection tire condition should be inspected per the periodic ser- vice schedule (ref. Fig. 27 on page 18). Inflation pres- sures should b...
Page 41: Notice
Operation and service information page 21 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Changing the oil tool list qty. Socket, ........................................................................ 1 ratchet ........................
Page 42: Notice
Operation and service information page 22 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Be careful of hot oil when drained. It may be hot enough to burn you severely drain the oil by removing the drain plug found at the rear of the ...
Page 43: Notice
Operation and service information page 23 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. A loose belt can cause audible vibration and squeal. Tighten a new starter/generator belt to 90 - 110 lbs. (41-50 kg) tension when a gauge is ap...
Page 44: Notice
Operation and service information page 24 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. The correct cleaning technique is to spray the top and sides of the battery with a solution of sodium bicarbon- ate (baking soda) and water. Thi...
Page 45: Air Intake and Cooling Fins
Operation and service information page 25 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. The line or marker in the test area and remove foot from pedal. The vehicle should stop aggressively. The wheel brakes may or may not lock. Obse...
Page 46: Notice
Operation and service information page 26 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. For vehicles with lsd axle, add 2 ounces of friction modifier during refill. Clean the area around the check and fill plugs. Remove the check pl...
Page 47
Operation and service information page 27 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Fig. 45 gapping the spark plug fouled spark plug is indicated by a wet, black appear- ance. This could be caused by a dirty air filter element o...
Page 48
Operation and service information page 28 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Hardware periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the torque specific...
Page 49: Notes:
Operation and service information page 29 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Notes:.
Page 50: Notes:
Operation and service information page 30 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Notes:.
Page 51: General Specifications
General specifications page 27 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. General specifications.
Page 52: General Specifications
General specifications page 28 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Model: hd g type: gasoline powered truck model year: 2011 part no:. 617791 engine: 13 hp (9.7 kw) exceeds sae j1940 standard, 4 cycle, 24.5 ci (401 cc) sin...
Page 53: General Specifications
General specifications page 29 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Model: lto type: gas powered personnel carrier model year: 2011 part no: 617795 engine: 13 hp (9.7 kw) exceeds sae j1940 standard, 4 cycle, 24.5 ci (401 cc...
Page 54: General Specifications
General specifications page 30 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. 107 in (272 cm) 65.5 in (166 cm) rear 38 in (96 cm) front 38.5" (97 cm) 46.5 in (118 cm) 76 in (193 cm) 50 in (127 cm) 5 in (12.7 cm) lto vehicle dimension...
Page 55: General Specifications
General specifications page 31 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Recommended max ramp grade 25% or 14o max recommended max side tilt 25% or 14o max turning clearance diameter lto 20.5 ft (6.3 m) hd 23.5 ft (7.2 m).
Page 56: General Specifications
General specifications page 32 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Notes:.
Page 57: Vehicle Warranties
Vehicle warranties page 33 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Vehicle warranties.
Page 58: Vehicle Warranties
Vehicle warranties page 34 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Domestic warranty (u.S. And canada) to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or...
Page 59
Page 35 vehicle warranties - california california emission control warranty statement your warranty rights and obligations the california air resources board and e-z-go are pleased to explain the evaporative emission control system warranty on your 2010 vehicle. In california, new vehicles must be ...
Page 60
Page 36 vehicle warranties - california (3) any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled re...
Page 61: Vehicle Warranties - Federal
Page 37 vehicle warranties - federal federal emissions component defect warranty emissions component defect warranty coverage - this emission warranty is applicable in all states, except the state of california kawasaki heavy industries ltd. And e-z-go division of textron augusta, georgia, (herein “...
Page 62: Vehicle Warranties
Vehicle warranties page 38 read all of manual to become familiar with vehicle. Pay attention to all notices, cautions, warnings and dangers. Cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the engine owner, you shoul...
Page 63: Notice
Check area behind the vehicle before operating in reverse. Make sure the direction selector is in correct position before attempting to start the vehicle. Slow down before and during turns. All turns should be executed at reduced speed. Always bring vehicle to a complete stop before shifting the dir...
Page 64
E-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia usa 30906-3852 to contact us north america: technical assistance & warranty phone: 1-800-774-3946, fax: 1-800-448-8124 service parts phone: 1-888-get-ezgo (1-888-438-3946), fax: 1-800-752-6175 international: phone: 001-706-7...