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  2. Bad Boy
  3. Offroad Vehicle
  4. 640690-G
  5. Owner's Manual

Bad Boy 640690-G Owner's Manual

Summary of 640690-G

  • Page 1

    Owner’s manual 640689-g recoil is revised february 2016 issued july 2014.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before driving the vehicle, please take time to read and understand this entire owner’s manual. This manual contains important safety information, as well as information that will assist in maintaining the vehicle for optimum performance. This manual ma...

  • Page 3: Owner’S Manual

    Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. Bad boy buggies prohibits and dis- claims responsibility for any ...

  • Page 4: Forward

    Forward ii owner’s manual this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non-original equipment manufacturer (oem) approved parts may void...

  • Page 5: Table of Contents

    B table of contents iii owner’s manual safety general ......................................................................................................................... 1 notices, cautions, warnings, and dangers ................................................... 1 general operation.............

  • Page 6: Table of Contents

    B iv table of contents owner’s manual pin and serial number location......................................................................... 15 before initial use..................................................................................................... 16 portable charger...................

  • Page 7: Table of Contents

    B table of contents v owner’s manual wheels and tires..................................................................................................... 32 tire repair ......................................................................................................... 32 wheel installation .....

  • Page 8: Table of Contents

    B vi table of contents owner’s manual.

  • Page 9: Safety

    Safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 1 owner’s manual safety general for any questions on material content in this manual, contact an authorized representative for clarification. Read all labe...

  • Page 10: Safety

    2 owner’s manual safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Information on fmvss 571.500 can be obtained at title 49 of the code of federal regulations, section 571.500, or through the internet at t...

  • Page 11: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 3 owner’s manual and traffic conditions. Consider environmental factors which affect the terrain and the abil- ity to control the vehicle. Avoid driving ...

  • Page 12: Safety

    4 owner’s manual safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. • maintain adequate distance between vehicles. • reduce speed in wet areas. • reduce speed and use extreme caution when approaching sharp ...

  • Page 13: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 5 owner’s manual labels and pictograms 74099-g01 74099g01 do not release bed latch with anyone standing behind bed 640561 located on battery hold down 63...

  • Page 14: Safety

    6 owner’s manual safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Labels and pictograms 628943 640561 located on battery hold down 638040 638040 min 150 cm www.Badboybuggies.Com for information refer to o...

  • Page 15: General Specifications

    General specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 7 owner’s manual general specifications model: recoil is type: electric off road vehicle model year: 2015 part no: 640370g01 programmable a...

  • Page 16: General Specifications

    8 owner’s manual general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Vehicle dimensions and incline information maximum recommended side tilt 25% or 14° max. Maximum recommended ramp grade 25...

  • Page 17: Notes:

    9 owner’s manual notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications.

  • Page 18: General Specifications

    10 owner’s manual general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.

  • Page 19: Introduction

    Introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 11 owner’s manual introduction features general information if the vehicle is equipped with factory installed custom accessories, some accessories re...

  • Page 20: Introduction

    12 owner’s manual introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 5. Max speed / range switch this is a two position switch located on the dash to the right of the key switch. The top position is t...

  • Page 21: Introduction

    B introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 13 owner’s manual 13. Truck bed latch a truck bed latch is located at the front of the manual lift truck bed. It is used to raise and lower the man...

  • Page 22: Introduction

    14 owner’s manual introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 19. Rear seat / load deck (if equipped) the rear facing seat is designed for two occupants. The rear seat can be converted to a loa...

  • Page 23: Operating Procedures

    Operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 15 owner’s manual operating procedures pin and serial number location the pin plate is riveted to the frame below the seat wrap panel. Two se...

  • Page 24: Operating Procedures

    B 16 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual do not drive through water that is more than 12 inches (30 cm) deep. To prevent inadvertent movement when the vehicle is ...

  • Page 25: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 17 owner’s manual hydrogen gas is generated as a natural part of the lead acid battery charging process. A 4% con- centration of hydrogen g...

  • Page 26: Operating Procedures

    B 18 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual looping the dc cord through the steering wheel when charging serves as a good reminder to store the cord out of the way w...

  • Page 27: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 19 owner’s manual operating the vehicle improper use of the vehicle or the lack of proper maintenance may result in damage or decreased per...

  • Page 28: Operating Procedures

    B 20 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual key switch operation when the key is turned to the far left, the vehicle electrical system is off and not operational. Tu...

  • Page 29: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 21 owner’s manual truck bed latch operation pull upward on the handle to release the truck bed latching mechanism, allow- ing the front of ...

  • Page 30: Operating Procedures

    B 22 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual common sense operation never transport loaded firearms on or in vehicle. Check that firearms are unloaded with the safety...

  • Page 31: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 23 owner’s manual on a downhill slope, it is possible for the vehicle to achieve speeds greater than if it were operating on flat terrain. ...

  • Page 32: Operating Procedures

    B 24 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual truck bed do not allow passengers to ride in truck bed. Severe injury or death could result if a passenger should fall ou...

  • Page 33: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 25 owner’s manual to prevent severe injury or death to operator, occupants or bystanders, consider the following when selecting an object t...

  • Page 34: Operating Procedures

    B 26 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual stay clear of the winch, the cable and the cable hook. Place a heavy cloth, jacket or blanket over the cable to act as a ...

  • Page 35: Notes:

    27 notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s manual.

  • Page 36: Operating Procedures

    28 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s manual.

  • Page 37: Maintenance

    Maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 29 owner’s manual maintenance vehicle cleaning and care to reduce the possibility of severe injury or vehicle damage, read and understand all instruct...

  • Page 38: Maintenance

    30 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual lifting the vehicle tool list qty floor jack.................................................................... 1 jack stands.........

  • Page 39: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 31 owner’s manual 3. Raise the vehicle with jack and position the jack stands under the frame where the instrument panel support is attached to the ...

  • Page 40: Maintenance

    32 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual wheels and tires a tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall....

  • Page 41: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 33 owner’s manual wheel installation to reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. Lbs. (115 nm) torque...

  • Page 42: Maintenance

    34 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual adjust both tie rods equally to obtain the correct toe-in. Hold tie rod (2) with an open end wrench, loosen the jam nut (1) and turn...

  • Page 43: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 35 owner’s manual never return brake fluid to the original container or reuse brake fluid due to the possibility of con- tamination by dirt, grease,...

  • Page 44: Maintenance

    36 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual wear eye protection when working on the vehicle. Use extra care when working around batteries, or using solvents or compressed air. ...

  • Page 45: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 37 owner’s manual battery charging and maintenance battery safety always observe the following warnings when working on or near batteries. To preven...

  • Page 46: Maintenance

    38 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual battery a battery is defined as two dissimilar metals immersed in an acid. If the acid is absent or if the metals are not dissimilar...

  • Page 47: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 39 owner’s manual temperature affects battery capacity battery storage capacity is affected by the temperature; the colder it is, the less energy it...

  • Page 48: Maintenance

    40 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual over the life of the battery, a considerable amount of water is consumed. It is important that the water used be pure and free of co...

  • Page 49: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 41 owner’s manual cleaning batteries when cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the ba...

  • Page 50: Maintenance

    42 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual battery removal and installation improper handling of high voltage wiring, batter- ies, or control systems could result in serious o...

  • Page 51: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 43 owner’s manual battery charging the battery charger is designed to fully charge the battery set. If the batteries are severely deep cycled, some ...

  • Page 52: Maintenance

    44 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual to prevent battery explosion that could result in severe personal injury or death, never insert a metal thermometer into a battery. ...

  • Page 53: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 45 owner’s manual as a battery ages the specific gravity of the electrolyte will decrease at full charge. This is not a reason to replace the bat- t...

  • Page 54: Maintenance

    46 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s manual.

  • Page 55: Periodic Service Schedule

    Periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 47 owner’s manual periodic service schedule periodic service schedule ch - check c&a - check & adjust cl - clean r - replace remarks bef...

  • Page 56: Periodic Service Schedule

    48 periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s manual.

  • Page 59

    Read the following warnings before operating vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage park brake, move direction selector to neutral, turn key to off position and remove from key switch. Drive vehicle only as fast as terrain a...

  • Page 60

    Contact us: bad boy buggies 1451 marvin griffin road augusta, georgia 30906-3852 usa fax: 855-256-9900 e-mail: info@badboybuggies.Com for parts and repair, contact local dealer. Dealers can be located at www.Badboybuggies.Com copyrighted material this manual may not be reproduced in whole or in part...