Bad Boy CZT 6000 Elite Series Owner's, Service & Parts Manual

Manual is about: ZERO-TURN MOWER

Summary of CZT 6000 Elite Series

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    Zero-turn mower owner’s, service & parts manual for additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501 ©2014 11-1 outlaw & outlaw extreme models.

  • Page 2: Table of Contents

    Table of contents basic information ................................................................................................ Section 1 (page 4) bad boy safety guidelines ............................................................................. Section 2 (pages 5–8) operation ...............

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    This manual applies to the following equipment: bad boy outlaw series bad boy outlaw extreme series outlaw 5400 54˝ 810cc vanguard outlaw extreme 5400 54˝ 824cc kohler efi outlaw 6100 61˝ 810cc vanguard outlaw extreme 6100 61˝ 824cc kohler efi outlaw 5400 54˝ 747cc kohler confidant outlaw extreme 54...

  • Page 4: Section 1:

    Section 1: basic information congratulations on the purchase of your new bad boy mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new bad boy. Also, ...

  • Page 5: Section 2:

    Section 2: mower safety guidelines never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed t...

  • Page 6: Slope Operation

    Slope operation slopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it. 2.22 mow up and down slopes, not across. ...

  • Page 7: Service:

    Service: safe handling of gasoline to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 2.45 extinguish all cigarettes, cigars, pipes, and all other sources of ignition. 2.46 use only an approved gasoline co...

  • Page 8: Safety Interlock System

    2.69 always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. 2.70 park machine ...

  • Page 9: Section 3:

    Section 3: mower operation never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other t...

  • Page 10: Section 4:

    Section 4: mower maintenance **check each and provide maintenance when needed. Daily 4.1 check engine oil 4.2 check engine air filter 4.3 tire pressure and wheel lug nuts 4.4 inspect blades within first five hours of usage, change engine oil and filter every 30 hours of usage 4.5 grease machine ever...

  • Page 11: Section 6:

    Section 6: troubleshooting 6.1 q: how do i prevent an uneven cutting pattern and increase the quality of cut? 6.1 a: check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, c...

  • Page 12: Section 7:

    Section 7: controls 7.1 ignition switch—bad boy mowers have a three position ignition switch: off, run, and start. With key inserted, rotate it clockwise to start position and release key when engine starts. Switch will automatically return to he run position. 7.2 throttle control—a cable is connect...

  • Page 13: Section 8:

    Section 8: moving inoperable mower 8.1 do not tow machine. Use a winch to load on a trailer for transporting. 8.2 attention: return bypass valves to operating position before running mower following repairs. 8.3 if it becomes necessary to move an inoperable mower, the drive transaxles are equipped w...

  • Page 14: Section 10:

    Section 10: mower blade maintenance 10.1 check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within...

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    How to choose the right blade essentially there are only two basic styles of mowing blades used or approved for use on our current products: 1) the standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the la...

  • Page 16: Mowing Tips:

    Mowing tips: • mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck. • don’t cu...

  • Page 17: Service Section

    Service section section 1: hydrostatic system the hydro reservoir tank on the outlaw model is located on each side of rear cover. Notice the “full cold” line at the bottom of the tank. Use only 20w50 motor oil in this tank. Conventional or synthetic oil may be used. The following maintenace is to be...

  • Page 18: Section 2: Drive Belt

    After filling the transaxles with fresh oil, lift rear of mower until its rear tires are off the ground; then chock the front caster tires. Start the engine and release the parking brake. Next, with the bypass valves open, slowly move the drive arms forward and rearward. Keep away from the rear tire...

  • Page 19: Section 3: Engine

    Section 3: engine bad boy recommends that the oil and oil filter be changed at intervals of 50 usage hours, or yearly, whichever occurs first. Bad boy 10w-30 synthetic blend engine oil is recommended. Consult your engine owner’s manual for exact oil capacity. The fuel filter is located in the fuel l...

  • Page 20: Section 4: Electrical System

    Section 4: electrical system the 25 amp main fuse is located approximately 3” from the engine’s starter. A blown fuse usually indicates a problem within the electrical system or an electrical component. Never replace a fuse with one of a higher amperage rating or ‘bypass’ a fuse in any way. Doing so...

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  • Page 22: Section 5: Frame

    Section 5: frame the front fork nuts require a torque of 40ft-lbs. While applying this torque, turn the fork itself to ensure no damage is done to the bearing. This operation is only necessary if a repair requires it. Torque rear wheel lugs to 65-75 ft. Lbs. Re-torque at every oil change and check a...

  • Page 23: Section 6: Cutting Deck

    The pump belt tensioner is located under the engine and has a grease fitting at its pivot point. Grease at every engine oil change. The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine oil change. The control arm blocks have g...

  • Page 24

    The deck spring tension is critical. If the tension is too high, premature failure of the deck belt and blade spindles can occur. If the tension is too low, the belt can ‘jump off’ or slip on the pulleys. This results in reduced cut quality and early belt failure. With the deck up, the spring coil g...

  • Page 25: Parts Section

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  • Page 50: 2015 Limited Warranty

    2015 limited warranty for bad boy commercial mower (czt, stand on, diesel, outlaw, outlaw extreme, and outlawxp) 1. What this warranty covers, and for how long: bad boy, inc. Will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in ma...

  • Page 51: Warranty Registration

    Bad boy, inc. 102 industrial drive batesville, ar 72501 www.Badboymowers.Com technical support: ............................................................Techsupport@badboymowers.Com warranty: .....................................................................................Warranty@badboymower...

  • Page 52: Www.Badboymowers.Com

    For additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501.