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- Bad Boy
- Lawn Mower
- Outlaw BBS 4800
- Owner's, Service & Parts Manual
Bad Boy Outlaw BBS 4800 Owner's, Service & Parts Manual
Summary of Outlaw BBS 4800
Page 1
©2014 11-17 outlaw stand-on model zero-turn mower owner’s, service & parts manual for additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501.
Page 2: Table of Contents
Table of contents basic information ................................................................................................ Section 1 (page 4) bad boy safety guidelines ............................................................................. Section 2 (pages 5–8) operation ...............
Page 3
This manual applies to the following equipment: bad boy stand-on series bbs 4800 48˝ 726cc kawasaki fx-730v bbs 5400 54˝ 726cc kawasaki fx-730v bbs 6100 61˝ 726cc kawasaki fx-730v 61˝ blade hi-lift fusion gator blade wave blade 038-6080-00 038-6081-00 038-6090-00 54˝ blade hi-lift fusion gator blade...
Page 4: Section 1:
Section 1: basic information congratulations on the purchase of your new bad boy mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new bad boy. Also, ...
Page 5: Section 2:
Section 2: mower safety guidelines never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed t...
Page 6: Slope Operation
Slope operation slopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it. 2.22 mow up and down slopes, not across. ...
Page 7: Service:
Service: safe handling of gasoline to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 2.45 extinguish all cigarettes, cigars, pipes, and all other sources of ignition. 2.46 use only an approved gasoline co...
Page 8: Safety Interlock System
2.69 always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. 2.70 park machine ...
Page 9: Section 3:
Section 3: mower operation never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other t...
Page 10: Section 4:
Section 4: mower maintenance **check each and provide maintenance when needed. Daily 4.1 check engine oil 4.2 check engine air filter 4.3 tire pressure and wheel lug nuts 4.4 inspect blades within first five hours of usage, change engine oil and filter every 30 hours of usage 4.5 grease machine ever...
Page 11: Section 6:
Section 6: troubleshooting 6.1 q: how do i prevent an uneven cutting pattern and increase the quality of cut? 6.1 a: check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, c...
Page 12: Section 7:
Section 7: controls 7.1 ignition switch—bad boy mowers have a three position ignition switch: off, run, and start. With key inserted, rotate it clockwise to start position and release key when engine starts, and switch will automatically return to he run position. 7.2 throttle control—a cable is con...
Page 13: Section 8:
Section 8: moving inoperable mower 8.1 do not tow machine. Use a winch to load on a trailer for transporting. 8.2 attention: return bypass valves to operating position before running mower following repairs. 8.3 stand-on models are equipped with two neutral engage/disengage arms, located at the rear...
Page 14: Section 10:
Section 10: mower blade maintenance 10.1 check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within...
Page 15
How to choose the right blade essentially there are only two basic styles of mowing blades used or approved for use on our current products: 1) the standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the la...
Page 16: Mowing Tips:
Mowing tips: • mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck. • don’t cu...
Page 17: Service Section
Service section section 1: hydrostatic system pictured to the right are several key components of the machine: gas tank (center), hydro reservoir tanks (left and right of the gas tank), carbon canister (top), and battery (behind gas tank). This compartment is accessed by a rear door that is secured ...
Page 18: Section 2: Drive Belt
Section 2: drive belt shown on the right is a typical pump belt tensioner for your model mower. Tightening the two ¾˝ jam nuts on the right side will increase the belt tension on all models. Factory setting is about .030˝ (about the thickness of a credit card) between coils as shown. Page 18.
Page 19: Section 3: Engine
Section 3: engine the engine is equipped with a drain plug and hose (pictured on the right; center); this feature is provided to allow for hassle-free oil changes. Bad boy recommends an oil and filter change at intervals of 50 usage hours or yearly, whichever occurs first. Consult your engine owner’...
Page 20: Section 4: Electrical System
Section 4: electrical system this mower is equipped with two protective fuses: a 25 amp main fuse (pictured to the right) and a 15 amp clutch fuse (blade engagement). The main fuse is located on the right side of the unit; towards the rear of the engine. The clutch fuse is located just underneath th...
Page 21: Section 5: Frame
Section 5: frame the front fork nuts require a torque of 40ft-lbs. While applying this torque, turn the fork itself to ensure no damage is done to the bearing. This operation is only necessary if a repair requires it. Torque rear wheel lugs to 65-75 ft. Lbs. Re-torque at every oil change and check a...
Page 22: Section 6: Cutting Deck
The pump belt tensioner is located under the engine and has a grease fitting at its pivot point. Grease at every engine oil change. The deck belt tensioner is located in the middle of the deck and has a grease fitting on its pivot point. Grease at every engine oil change. Section 6: cutting deck dec...
Page 23
The deck spring tension is critical. If the tension is too high, premature failure of the deck belt and blade spindles can occur. If the tension is too low, the belt can ‘jump off’ or slip on the pulleys. This results in reduced cut quality and early belt failure. Belt tension should be 50- 55 lbs w...
Page 24: Parts Section
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Page 42: 2015 Limited Warranty
2015 limited warranty for bad boy commercial mower (czt, stand on, diesel, outlaw, outlaw extreme, and outlawxp) 1. What this warranty covers, and for how long: bad boy, inc. Will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in ma...
Page 43: Warranty Registration
Bad boy, inc. 102 industrial drive batesville, ar 72501 www.Badboymowers.Com technical support: ............................................................Techsupport@badboymowers.Com warranty: .....................................................................................Warranty@badboymower...
Page 44: Www.Badboymowers.Com
For additional information, please see us at www.Badboymowers.Com bad boy, inc. 102 industrial drive batesville, arkansas 72501.