- DL manuals
- BAFANG
- Bicycle
- BBS01
- User Manual
BAFANG BBS01 User Manual
Summary of BBS01
Page 1
Conversion kit please read through carefully before beginning your conversion user manual mid drive electric bike kit bbs bafang mid drive bbs01, bbs02, bbshd english.
Page 2: Safety
2 safety mechanical safety check: routinely check the condition of your bike. Make sure no fasteners have come loose. Perform a visual inspection of the whole bicycle before every ride. Make sure tyres are correctly inflated within the range given on the tire sidewall. Check your brakes for proper o...
Page 3: Contents
3 thank you 2 safety 2 item check list 4 installation overview 5 6 7 installation process crank removal bottom bracket removal front derailleur removal 8 9 motor installation crank installation battery/ battery cradle installation brake lever and thumb throttle installation display installation peda...
Page 4: Item Check List
4 item check list each conversion kit is tested for quality control before shipping to a customer. Before converting your bike, it’s a good idea to lay each of the components out to visiualize how they will come together on your bicycle. ● before you begin your conversion, it can be helpful to lay e...
Page 5: Installation Overview
5 installation overview remove contents take your components out of the box. Remove the protective packaging. Keep track of all the parts that you remove from the box. Remove the battery and put it on charge. 1. Installation once your bike has had any necessary preparation steps completed, this manu...
Page 6: Installation Process
6 installation process crank removal before installing the bbs motor, your pre-existing cranks and bottom bracket must be removed. It is possible, as all bikes are manufactured differently, that your cranks and bottom bracket may remove differently and contain different steps. However we have used a...
Page 7: Crank Removal Continued
7 crank removal continued now the black portion of the crank removal tool should be threaded into the crank as shown in photo 1. Next insert the silver part of the crank removal tool into the black part, as shown in photo 2, and using the multi-sized spanner, continue to thread the silver portion in...
Page 8: Bottom Bracket Removal
8 the next step is to use the bottom bracket removal tool in conjuction with the ratchet to remove the bottom bracket cups. Photo 2 shows how to insert this tool into the bottom bracket cup, then the bottom bracket cup must be loosen edusing the ratchet until it can be removed. This should also be d...
Page 9: Front Derailleur Removal
9 the front derailleur and front gear cables now need to be removed. If your bike does not have a front derailleur/ front gears you can skip this step. The front derailleur can normally be removed from the frame by simply loosening one allen key bolt. The clamp on the derailleur should unhinge in or...
Page 10: Motor Installation
10 motor installation now that the bike is ready to have the motor installed, the motor and its parts should be disassembled as shown to the right in photo 1. The components you have for this motor installation are the main motor, two cranks, two crank bolts, bafang locking nut, bottom bracket locki...
Page 11: Motor Installation Continued
11 motor installation continued the bottom bracket lock ring should now be threaded on to the motor axle. This lock ring should be tightened to 50-60 nm of torque using the bottom bracket lock ring tool as shown to the right in photo 2. Now the bafang lock ring can be threaded on to the motor axle. ...
Page 12: Crank Installation
12 crank installation bbs kits come with a new set of cranks, these simply slip onto the motor axle. The crank bolts supplied with this kit should be inserted as they are shown in photo 1, and then tightened with an allen key as shown in photo 2. Your pedals can now be reinstalled using the multi si...
Page 13
13 battery/ battery cradle installation this kit comes complete with a custom built battery cradle that interfaces with the drink bottle holder holes in the downtube of your frame and allows you to securely lock the battery into place. To start, make sure you have separated the battery from its crad...
Page 14: Please Note
14 brake lever and thumb throttle installation start by loosening both brake levers and sliding them out of handle bars. Next, slide the thumb throttle onto your handlebar, usually the right side, however it is up to personal preference which side the throttle goes. Slide the electric brake levers o...
Page 15: Display Installation
15 display installation mounting the display is easy. The display should be mounted to the clamp first, using two screws. Next, remove the nuts and bolts from the clamp and put the clamp on the handlebars. There are rubber spacers included in the kit that go inside the clamp depending on the thickne...
Page 16
16 pedal assist sensor installation firstly, install the pedal assist sensor on your frame as shown in photo 1, using the sticky adhesive that is on the base of the sensor. The sensor should then be zip tied in place to make sure it is secure. The magnet should be loosened apart and then placed onto...
Page 17: Wiring Installation
17 wiring installation the wiring now has to be connected up so that everything has power and can function correctly. All the wires are color coded so it is simply a matter of connecting the same colored wire ends together. 1. The first wire to connect is the main wire connecting from the controller...
Page 18: Tidy Up
18 as previously mentioned in this manual, the key is used to lock the battery into the battery cradle. Turn the key clockwise to lock and counter clockwise to unlock the battery from its cradle. When the battery is unlocked, it can be removed from the cradle for charging. The battery charging plug ...
Page 19: Please Note
19 please note even with the battery locked in and turned off, the bike should be locked using a high quality bike lock. As previously mentioned in this manual, the key is used to lock the battery into the battery cradle. Turn the key clockwise to lock and counter clockwise to unlock the battery fro...
Page 20: Please Note
20 please note only charge the batteries with the specified charger. Using a different charger may damage your battery. Charging the battery: 1. Plug the charger into the wall socket/outlet, just like a laptop or mobile phone charger. 2. Check that one of the charger indicator lights glows green 3. ...
Page 21: Maintenance and Care
21 a little extra maintenance is required over and above a normal bicycle. Spoke tension should be maintained to avoid loose/ broken spokes. This can be done using a spoke tool as shown in the photo to the right. If this is beyond your capabilities, it is recommended that a bike mechanic handles thi...
Page 22: Trouble Shooting
22 our troubleshooting advice will take you through a logical way to diagnose any issues that may arise during installation and use. Before commencing troubleshooting, disconnect all components. Do not short cut this process. There are countless times a loose plug has caused grief. By disconnecting ...
Page 23
Fault motor does not fit in the bottom bracket motor does not fit in the bottom bracket (cont.) wiring to a part of the kit is not long enough drink bottle holder bolts won’t tighten handlebar too crowded i have hydraulic brakes, or integrated shifters and brakes i don’t want to use the pedal assist...
Page 24
Fault kit won’t turn on at all solution get a hold of a multimeter and test the voltage (dc) output from the base of the battery. If this isn’t over 41v on a 36v kit, then the battery may have to be returned to us for testing and potential replacement. If this is not the issue, then please double ch...
Page 25
Range extension: if you’re not getting the approximate quoted range out of your e-bike system, take the following steps: 1. Pedal assist sensor if you haven’t installed the pedal assist sensor, you might not get the required range out of your kit. The pedal assist modes only work for pedal assist in...
Page 26: Contact Us
26 contact us cq group international limited nanying industrial zone foshan city china email: support@elecycles.Com www.Elecycles.Com.