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Baileigh BB-4816M Operator's Manual

Manual is about: MAGNETIC BOX AND PAN BRAKE

Summary of BB-4816M

  • Page 1

    Operator’s manual magnetic box and pan brake model: bb-4816m © 2016 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or lo...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................. 3 general notes ................................

  • Page 3

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 4

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 5

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 6: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 7

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Beware of crush hazard placing fingers or hands between the clamping leaf and the magnetic bed could cause serious person...

  • Page 8: Warning:

    6 6 safety precautions metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal...

  • Page 9

    7 7 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. Do not use inappropriate attachments in an attempt to exceed the machines rated capacity. 9. Use the right tool for the job. Do not attemp...

  • Page 10

    8 8 technical specifications bend length 48” (1220mm) bend material thickness bending leaf extension removed 16ga. (1.51mm) mild steel* 20ga. (0.91mm) stainless steel** bend material thickness bending leaf extension installed 18ga. (1.21mm) mild steel* 21ga. (0.83mm) stainless steel** bend angle 0 –...

  • Page 11: Warning:

    9 9 unpacking and checking contents your baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Cleaning your machine may be shipped with a rustproof waxy coati...

  • Page 12

    10 10 3 4 1 2.

  • Page 13

    11 11 item name qty. 1 body and pedestal 1 2 footswitch 1 3 back feet 2 4 front feet 2 5 tool tray 1 6 back stop collars 2 7 back stop bars 2 8a notched clamping bar – long 1 8b narrow clamp bar 1 8c wide clamp bar – long 1 8d wide clamp bar – short 1 8e segmented clamp bar (assortment) 1 9 bag of h...

  • Page 14

    12 12 transporting and lifting important: lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidel...

  • Page 15

    13 13 installation important: consider the following when looking for a suitable location to place the machine:  overall weight of the machine.  weight of material being processed.  sizes of material to be processed through the machine.  space needed for auxiliary stands, work tables, or other m...

  • Page 16

    14 14 overall dimensions.

  • Page 17: Warning:

    15 15 assembly and set up attaching the legs 1. With the help of another individual, raise the support column to a vertical position as shown in (fig. 3). 2. Attach each foot with (2) m10x16 button head screws (provided). The two feet with the safety tape will be on the front of the brake. (the side...

  • Page 18

    16 16 footswitch 1. Unstrap and straighten out the footswitch cable. 2. Grasp the connector end and plug into the receptacle at the back of the machine. 3. Tighten the connector sleeve. Removing and installing the bending extension bar note: for mild steel, 16ga., extension off. 18ga. Extension on o...

  • Page 19: Caution:

    17 17 electrical power specifications your tool is wired for 220 volts, 60hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Before switching on the power, you must check the voltage and frequency of the power to see if they me...

  • Page 20: Warning:

    18 18  improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is nec...

  • Page 21: Caution:

    19 19 operation important: do not run the magnetic brake without material between the clamping bar and the electromagnetic work bench. After releasing the electromagnet, residual magnetism could still hold down the clamp bar. Sheet metal bending 1. If you are using the clamp bars with the lifting ba...

  • Page 22

    20 20 4. Press the red power rocker switch to turn on the machine. 5. Position the piece part under the clamp bar. Use the backstop if needed. 6. To apply the pre-clamping force, step down on the footswitch or press either of the green start switches. (see fig. 8 below) now that the piece part is he...

  • Page 23

    21 21 bending edges of materials when bending a narrow lip (2” min. [51mm]) on a piece of material it is a good idea to place a piece of filler material under the clamping bar as shown in (fig. 11). This will support the clamping bar, allowing the bar to set flat across the brake body. Using a ferro...

  • Page 24: Caution:

    22 22 bending allowance in order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the pi...

  • Page 25

    23 23 bend configurations bending examples folding over a lip the thickness, width, and length of material are factors to consider when folding a lip. Do not exceed 20ga. (.035”) for material thickness. 1. With the clamping bar in place and properly secured, bend the material as far as the bending l...

  • Page 26

    24 24 rolling an edge use a piece of solid steel round or a pipe to accomplish this. 1. Position the clamping bar and the round bar as shown in (fig. 14) to ensure that the piece part is positioned correctly. Energize the electromagnet. 2. Raise the bending leaf to make the initial bend. 3. Release ...

  • Page 27

    25 25 forming pans with slotted clamp bar the slotted clamping bar works great for making shallow pans and trays. The entire clamp bar lifts automatically for easy insertion and removal of the piece part. 1. Fold two opposite sides and the corner tabs with the slotted clamp bar. (the slots will not ...

  • Page 28: Warning:

    26 26 lubrication and maintenance  check daily for any unsafe conditions and fix immediately.  check that all nuts and bolts are properly tightened.  on a weekly basis clean the machine and the area around it.  lubricate threaded components and sliding devices.  apply rust inhibitive lubricant ...

  • Page 29

    27 27 checking machine accuracy to achieve and maintain accurate bends on the baileigh bb-4816m magnetic brake, the working surface of the bending beam and the bending edge of the clamp bar need to be straight. Both of these surfaces must also be parallel to each other. This can be checked periodica...

  • Page 30

    28 28 parts diagram 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 27 28.

  • Page 31

    29 29 parts list item description qty. 01 front feet 2 02 screw m10 x 20 8 03 back feet 2 04 nut m8 2 05 screw m8 x 25 2 06 stand 1 07 screw m6 x 12 6 08 plate 2 09 screw m6 x 12 4 10 right shield 1 11 screw m8 x 20 4 12 screw m8 x 30 4 13 connect plate 1 14 screw m8 x 16 4 15 cover 1 16 right clamp...

  • Page 32

    30 30 item description qty. 34 block 1 35 disc spring 6.2 x 12.5 2 36 screw m6 x 25 1 37 angle iron 1 38 screw m8 x 20 6 39 straight pin 12 x 100 3 40 screw m8 x 20 6 41 screw m5 x 4 6 42 fixed set 3 43 hinge body 3 44 tee 3 45 bolt 3 46 ball seat 3 47 disc spring 6.2 x 12.5 1 48 nut m6 2 49 workben...

  • Page 33

    31 31 electrical components shown with cover panel removed voltage tests ac dc reference point any blue wire any black wire test point a b c d e light clamping condition 220v ac 25v ac +25v dc +25v dc -300v dc full clamping condition 220v ac 220v ac +215v dc +215v dc +215v dc.

  • Page 34

    32 32 electrical schematic sb1-2 22 c2 km1 kp40 25 100k r2 24 r1 23 d1 14 15 km2 13 km1 12 c1 kpbc2 21 6 kpbc1 10 c3 3 km1 2 sb3 sa2 5 km2 sb2 tc 11 km1 8 fr 7 1 0 l n km2 9 sb1-1 sq sa jk km1 100k 20 1 0 l1 n1 qf1 control board magnet coil 20 - + - +.

  • Page 35

    33 33 electrical components sb1-1, sb1-2 red stop push button - nc contact, no contacts, 1-1 removes power to the magnetic coil circuit, 1-2 activates de-magnetize circuit. Km1 contactor, cu-16, primary coil activation circuit. Creates light clamping pressure. Km2 contactor, cu-16, primary coil acti...

  • Page 36: Warning:

    34 34 troubleshooting fault probable cause remedy machine does not operate machine is not plugged in to a live circuit bending leaf lifted before start button is pressed bending leaf micro-switch out of adjustment. Machine power switch is not lit. The machine is hot and overheated. Bending leaf is r...

  • Page 37

    35 35 full clamping not operating if you are not achieving a full clamp, the angle micro switch may not be fully actuated. To check that the angle micro switch is being fully actuated.  the micro switch can be found on the electrical panel located at the end of the square brass section. The brass s...

  • Page 38

    36 36 notes.

  • Page 39

    37 37 notes.

  • Page 40

    38 38 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www.Baileigh.Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit d s wift p oint s...