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  5. Operator's Manual

Baileigh BP-3142NC Operator's Manual

Manual is about: HYDRAULIC PRESS BRAKE

Summary of BP-3142NC

  • Page 1

    Operator’s manual hydraulic press brake model: bp-3142nc © 2015 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss c...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................. 3 general notes ................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing pro...

  • Page 9: Warning:

    6 6 emergency stop button in the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the e-stop button. Twist the emergency stop button clockwise (cw) to reset. Note: resetting the e-stop will not start the machine. Safety precautions metal workin...

  • Page 10

    7 7 8. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a large industrial tool. Do not use a tool for a purpose for which it was not intended. 9. Dress appropriate. Do not wear loose fitting clothing or jewelry as they can be caught in moving mach...

  • Page 11

    8 8 technical specifications maximum pressure 42 tons (38metric tons) maximum hydraulic pressure 3000psi (20.7mpa) table length 31" (787mm) back gauge length 19.5" (495mm) return speed 1.1"/sec. (28mm/sec.) stroke distance, maximum 2" (50.8mm) approach speed 0.9"/sec. (23mm/sec.) working speed .4"/s...

  • Page 12: Warning:

    9 9 unpacking and checking contents your baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Cleaning your machine may be shipped with a rustproof waxy oil c...

  • Page 13: Caution:

    10 10 transporting and lifting follow these guidelines when lifting: • always lift and carry the machine with the lifting holes provided at the top of the machine. • use lift truck and lift equipment such as straps, chains, capable of lifting 1.5 – 2 times the gross weight of the machine and any pac...

  • Page 14

    11 11 installation important: consider the following when looking for a suitable location to place the machine: • overall weight of the machine. • weight of material being processed. • sizes of material to be processed through the machine. • space needed for auxiliary stands, work tables, or other m...

  • Page 15

    12 12 anchoring the machine • position the machine on a firm and level concrete floor and maintain a safe operating distance around the machine. • anchor the machine to the floor, as shown in the diagram, using bolts and expansion plugs or sunken tie rods that connect through holes in the base of th...

  • Page 16

    13 13 getting to know your machine a b c d e g h i f j k l m n o.

  • Page 17

    14 14 item name description a back stop position handwheel. This handwheel will adjust the position of the back stop either near or far. B ram position handwheel. This handwheel will set your bend angles by controlling the ram end position. C lower die material is pressed onto/into the die to create...

  • Page 18: Caution:

    15 15 electrical motor specifications your tool is wired for 220 volt, 60hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Considerations • observe local electrical codes when connecting the machine. • the circuit should be pr...

  • Page 19

    16 16 • check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. • repair or replace damaged or worn cord immediately. Extension cord safety extension cord should be in good condit...

  • Page 20: Caution:

    17 17 operation tooling selection and set-up • your tooling choice is based off of the material you are bending. • using a sheet metal tonnage die gap chart 9available on the internet), find the material thickness and then the width. Make sure the tonnage is within limit of the machine. The chart wi...

  • Page 21

    18 18 • the counter reads incrementally in inches of ram travel. These numbers can be documented for every different size of material for future reference of degrees. • cut some sample material to perform some test bends. • rotate the ram position (a) ccw and you will watch the ram slowly extend int...

  • Page 22: Warning:

    19 19 changing and adjusting dies replacing upper die note: never install or use dies that are cracked, chipped, or otherwise damaged. Make sure dies are the correct size and type to reduce the risk of overload. 1. Safely start the machine and place the selector switch in jog mode. 5. Lower the ram ...

  • Page 23: Warning:

    20 20 rotating/replacing lower die note: never install or use dies that are cracked, chipped, or otherwise damaged. Make sure dies are the correct size and type to reduce the risk of overload. 1. Raise the ram to the top position and unplug the machine from the power supply. 2. Loosen the four adjus...

  • Page 24

    21 21 punch and die specifications.

  • Page 25: Caution:

    22 22 bending allowance in order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the pi...

  • Page 26: Warning:

    23 23 lubrication and maintenance • check daily for any unsafe conditions and fix immediately. • check that all nuts and bolts are properly tightened. • on a weekly basis clean the machine and the area around it. • lubricate threaded components and sliding devices. • apply rust inhibitive lubricant ...

  • Page 27

    24 24 hydraulic system hydraulic oil check the oil level in the tank periodically. Changing the oil after the first 500 working hours. Thereafter, changing the oil after ever 2,000 working hours. Filter replace the filter with each oil change. Hydraulic connections check the entire hydraulic system ...

  • Page 28

    25 25 electrical schematic.

  • Page 29

    26 26 parts diagrams base assembly parts diagram.

  • Page 30

    27 27 main frame assembly parts diagram.

  • Page 31

    28 28 trunnion/bending arm assembly parts diagram.

  • Page 32

    29 29 upper and lower ram assembly parts diagram.

  • Page 33

    30 30 back stop slide shaft assembly parts diagram.

  • Page 34

    31 31 back stop assembly parts diagram.

  • Page 35

    32 32 chain tensioner assembly parts diagram.

  • Page 36

    33 33 cylinder assembly parts diagram.

  • Page 37

    34 34 travel limit assembly parts diagram.

  • Page 38

    35 35 linkage assembly parts diagram.

  • Page 39

    36 36 cross plate assembly parts diagram.

  • Page 40

    37 37 tooling assembly parts diagram.

  • Page 41

    38 38 parts list item part number description qty. 3 pb24-5a002 pb24 base 1 4 pb24-6a025 angle mount 2 5 pb24-6a002-v2 side frame (l.H.) 1 6 pb24-6a001-v2 side frame (r.H.) 1 7 m6 x 1.0 x 10 shcs 2 8 m12 x 1.75 x 35 shcs 6 9 m12 x 1.75 x 20 shcs 18 10 m12 x 1.75 x 30 shcs 24 11 m5 x 0.8 x 12 shcs 10...

  • Page 42

    39 39 item part number description qty. 36 pb24-7a029 lower bearing hub 1 37 pp-1115 m175 power unit 1 38 0500-13 x 2.00 shcs 4 39 m12 x 1.75 x 35 hex flange 1 40 m8 x 1.25 x 14 hex flange 4 41 pb24-7a032 spacer 2 42 pb24-7a027-1 adjusting hub 2 43 pb24-7a022 washer 4 44 std. 1.25" ext. Retaining ri...

  • Page 43

    40 40 item part number description qty. 71 pb24-6a011 slide block 2 72 pb24-7a013 acme nut 2 73 pb24-6a052 slide bar 1 74 pb24-7a006 slide shaft 2 75 pb24-7a031 coupling 1 76 pb24-7a040 extension shaft 1 77 m10 x 1.5 x 12 set screw 4 78 m5 x 0.8 x 5 set screw 1 79 m6 x 1.0 x 8 set screw 1 80 pb24-7a...

  • Page 44

    41 41 item part number description qty. 106 pp-1381 3/4-10 threaded clamp collar 2 107 pb24-6a024 slide guide 1 108 pb24-6a057 height adjustment block 1 109 pb24-6a058 current position block 1 110 pp-1384 proximity switch 2 111 pb24-7a035 stop initiator 1 112 pb24-6a048-2 switch guard 1 113 pb24-6a0...

  • Page 45

    42 42 item part number description qty. 141 pb24-6a061 slide key 2 142 bs-0355 5/8 x 1.0" peg 2 143 pp-1382 knob 4 144 pb24-6a060 switch actuator 1 145 pp-1350 16 tooth #35 sprocket 2 146 m16 x 2.0 jam nut 1 147 pb24-5a003 lower cylinder mount assy 1 148 pb24-5a005 torque lever assy 1 149 pp-1354 #4...

  • Page 46

    43 43 notes.

  • Page 47

    44 44 notes.

  • Page 48

    45 45 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileigh . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f ullwood c...