1. DL manuals
  2. Baileigh
  3. Planer
  4. JP-1250
  5. Operator's Manual

Baileigh JP-1250 Operator's Manual

Summary of JP-1250

  • Page 1

    Jointer / planer model: jp-1250 © 2013 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an omission or e...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................ 3 general notes..................................

  • Page 3

    Feed roller drive parts diagram ................................................................... 52 feed roller drive parts list ....................................................................................... 53 planer table parts diagram .....................................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods wi thin ten (10) days after receipt thereof. Buyer’s payment shall constit...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger , warning ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Dust hazard wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term...

  • Page 9

    6 6 blade hazard keep hands and fingers away from the rotating knife blades. These rotating knives can be extremely dangerous if you do not follow proper safety procedures. Never place hands closer than 3” (76mm ) to the rotating cutting knives . Entanglement hazard – rotating shaft contain long hai...

  • Page 10: Warning:

    7 7 safety precautions wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal ...

  • Page 11

    8 8 safety precautions (cont.) operator position. If kickback occurs, the blade will eject the piece part into the path of the 12. Operator. Never stand in-line with the cutting path of the blade during operation. Awkward positions. Avoid awkward hand and body positions where a sudden slip could 13....

  • Page 12

    9 9 safety precautions (cont.) kickback zone. The path directly behind the end of the in-feed table is referred to as the 28. “kickback zone”. Never stand or allow others to stand in this area while the machine is running. Position yourself to one side of the machine while the jointer/planer is runn...

  • Page 13

    10 10 safety precautions (cont.) blade height. Adjust the blade to the correct height 41. Above the piece part so it does not kickback toward the operator causing injury. Supporting piece part. Provide adequate support to 42. The sides and rear of the table for material that is extra wide and long. ...

  • Page 14

    11 11 specifications electrical power 220v single phase motor 3hp (2.2kw) 220v, 1ph, 12a width 26" (661mm) height 46" (1169mm) length 65" (1651mm) weight 715lbs. (324.3kg) cutterhead diameter 3" (76mm) cutterhead width 12” (305mm) rpm 5500 knives helical head (78 carbide cutters) jointer working tab...

  • Page 15: Caution:

    12 12 transporting and lifting follow these guidelines when lifting: always lift and carry the machine with straps on each end for balance. Use straps capable of lifting 1.5 to 2 times the weight of the machine. Take proper precautions for handling and lifting. Check if the load is properly balanced...

  • Page 16: Warning:

    13 13 installation important: consider the following when looking for a suitable location to place the machine: overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery...

  • Page 17: Warning:

    14 14 should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims. Working clearances: take into consideration the size of the material to be processed. Make sure that you allow enough space for you to operate the machine freely. Outlet placement: ...

  • Page 18

    15 15 getting to know your machine t s q n k j i h g e d c r p o m b a u l f d x b ab z v p w aa y h g k.

  • Page 19

    16 16 item description a emergency stop button b planer table height adjustment hand wheel c jointer outfeed table lock lever d planer dust collection adaptor (stowed position) e bridge guard rotation lock lever f jointer outfeed table g bridge guard tension knob h bridge guard arm i bridge guard ad...

  • Page 20: Warning:

    17 17 assembly once this machine has been properly located, leveled, and safe working space has been provided, the table may be assembled. This procedure will describe the assembly and installation of all the components and safety equipment for this machine. Not all components will be installed for ...

  • Page 21

    18 18 jointer guide/guard installation fasten the guard arm against the edge of the 1. Jointer outfeed table using the two preinstalled screws (a) into the tapped holes. Install the guard into the guard arm and snug into 2. Position with the hand knob (b). A b.

  • Page 22: Caution:

    19 19 electrical motor specifications your tool is wired for 220 volt, 60hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Connections a separate electrical circuit should be used for your tools. If an extension cord is used, ...

  • Page 23

    20 20 check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only 3-wire extension cords that have grounding type plugs and receptacles that accept the tool’s plug. Repair or...

  • Page 24

    21 21 electrical diagram connection diagram.

  • Page 25

    22 22 control panel functions a – e-stop button: in the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the e- stop button . Twist the button to unlock and reset the emergency stop button. Resetting the e-stop will not start the machine. B – o...

  • Page 26

    23 23 dust-collecting this machine is equipped with a dust collection hood with one port. The dust collector is optional and sold separately. Before the machine is used, make sure the dust collector work as designed. The minimum required air speed at the end of flexible tube is 20 m/sec. The minimum...

  • Page 27: Warning:

    24 24 operational adjustments jointer depth of cut adjustment the depth of cut is adjusted with the adjustment lever (a) on the front of the infeed table. Move the lever until the desired value has been achieved on the scale (b). Note : the maximum depth of cut is directly related to the following f...

  • Page 28

    25 25 determining correct table height when you receive the jointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before putting the jointer into operation. The outfeed table ...

  • Page 29: Warning:

    26 26 jointer outfeed table adjustment disconnect and lockout power to the machine! 1. Place a straightedge upon the outfeed table near 2. The hinged side of the table and extend it over the cutterhead. Rotate the cutterhead, until the knife in contact with 3. The straight edge is at its highest poi...

  • Page 30

    27 27 jointer fence adjustment the jointer fence can adjust in three directions. The fence can be positioned laterally along the length of the table. Typical applications will have the fence positioned evenly over the infeed and outfeed tables. The fence can be positioned over the width of the table...

  • Page 31

    28 28 width adjustment loosen the clamping levers (g). 1. Slide the across the table to the desired position. 2. Tighten the lock lever. 3. Planer table height adjustment the cutting depth is adjusted by means of the planer table. The depth is a measurement of the intended thickness of the material ...

  • Page 32

    29 29 changeover from a jointer to a planer disconnect and lockout power to the machine! 1. Loosen the fence clamping levers 2. (a) about two turns and lift the fence assembly off of the table and store out of the way. Position and secure the bridge 3. Guard/guide (b) so that it extends over the ent...

  • Page 33

    30 30 changeover from a planer to a jointer disconnect and lockout power to the machine! 1. Place the feed roller lever in the lower, disengaged position. 2. Set the planer table thickness to at least 3” (76.2mm) below the cutter head. 3. Important : the planer table needs to be at least 3” (76.2mm)...

  • Page 34: Warning:

    31 31 jointer operation before making any cuts on the stock, make a fe w practice cuts by raising the infeed table to “0" and with the power disconnected. This will help you become acquainted with the feel of jointer operations. Important: if you are inexperienced at jointing, use scrap pieces of lu...

  • Page 35

    32 32 hand safety and placement never pass the hands directly over the cutter knife. As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife. When feeding the work piece, pressure is applied not only toward the ...

  • Page 36

    33 33 surface planing- workpieces less than 75mm thick disconnect and lockout power to the machine! 1. Verify the machine has been completely changed 2. To jointer operation. See “changeover from a planer to a jointer”. Set the fence to 90° and position the fence to 3. Provide enough width for the m...

  • Page 37

    34 34 surface planing - workpieces over 75mm thick disconnect and lockout power to the machine! 1. Verify the machine has been completely changed 2. To jointer operation. See “changeover from a planer to a jointer”. Set the fence to 90° and position the fence to 3. Provide enough width for the mater...

  • Page 38: Caution:

    35 35 jointing disconnect and lockout power to the 1. Machine! Verify the machine has been completely 2. Changed to jointer operation. See “changeover from a planer to a jointer”. Set the fence to 90° and position the fence to 3. Provide enough width for the material. Adjusting the depth of cut to n...

  • Page 39

    36 36 let your left hand glide over the bridge guard/guide to the outfeed side of the cutter head being sure to keep your hands a safe distance from the cutter head. As soon as it is possible, use both hands to continuously push the workpiece on the outfeed side of the table. If you are not going to...

  • Page 40: Caution:

    37 37 feed the workpiece straight over the cutter head using more pressure to hold the workpiece against the fence than down onto the cutter head. Feed the workpiece at a smooth and steady feed rate. Let your left hand glide over the bridge guard/guide to the outfeed side of the cutter head being su...

  • Page 41

    38 38 operation tips inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc.,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concre...

  • Page 42

    39 39 thickness planing disconnect and lockout power to the machine! 1. Verify the machine has been completely changed to 2. Planer operation. S ee “changeover from a jointer to a planer”. Clear the machine of any tools or material. 3. Connect power to the machine but do not start the 4. Main motor....

  • Page 43

    40 40 push blocks push blocks are simple, yet necessary tools to assist the operator especially when jointing thin or short stock. Illustrated are three types of push blocks commonly used in jointing. Push blocks may be obtained commercially or easily constructed. Note: the jointer is supplied with ...

  • Page 44: Warning:

    41 41 maintenance maintenance on your machine should be done at periodic intervals to ensure that the machine is in good working order. Inspection and maintenance should be performed at least twice a year but more often if the lathe receives constant use. Check daily for any unsafe conditions and fi...

  • Page 45: Warning:

    42 42 anti-kickback fingers anti-kickback fingers are provided to prevent kickback. These fingers operate by gravity and it is necessary to inspect them occasionally to make sure they are free of gum and pitch so that they move independently and operate correctly. Disconnect and lockout power to the...

  • Page 46

    43 43 tighten/replacing the drive belt over time, the drive belt will stretch and may start to slip. At this point, the drive belt must be tensioned or replaced. The drive belt should be inspected monthly; if tears are discovered, the drive belt must be replaced. Disconnect and lockout power to the ...

  • Page 47: Warning:

    44 44 replacing or rotating knife inserts the knife inserts are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install. Disconnect and lockout power to the machine! 1. Open the jointer table to access the cutterhead. 2. Use the star point screwdriver to remo...

  • Page 48: Warning:

    45 45 troubleshooting operational symptom possible cause solution motor will not start or fuses or circuit breakers blow emergency stop button depressed. Short circuit in power cord or connections. Start capacitor faulty. Thermal overload breaker set too low. Short in motor windings. Reset the emerg...

  • Page 49

    46 46 cabinet parts diagram.

  • Page 50

    47 47 cabinet parts list item description item description 1 frame 13-3 flat washer m8 1-1 hinge shaft bracket (right) 14 emergency off switch 1-2 hinge shaft cover 14-1 protection cover 2 drive shaft cover 15 emergency switch wire harness 3 cover, frame 16 knob bolt m8 3-1 cover 17 n.A. 4 motor acc...

  • Page 51

    48 48 jointer table parts diagram.

  • Page 52

    49 49 jointer table parts list item description item description 101 infeed table 120 washer m8 102 outfeed table 121 cap screw m8 x 20 103 table lip 122 phillip head screw m5 x 12 104 jointer dust port 123 lock washer m6 105 hinge shaft (a) 124 cap screw m10 x 25 106 hinge shaft (b) 125 hex nut m8 ...

  • Page 53

    50 50 cutter head and feed roller parts diagram.

  • Page 54

    51 51 cutter head and feed roller parts list item description item description 200 cutter head block 221 dust chute 201 cutter head 222 retaining ring 52mm 202 cutter knife 223 flat head allen screw m5 x 16 203 gib 224 bearing 6205 204 gib bolt m5 x 10 225 guard 205 spring 226 flat washer m6 206 out...

  • Page 55

    52 52 feed roller drive parts diagram.

  • Page 56

    53 53 feed roller drive parts list item description item description 301 sprocket 65t 321 stud 302 sprocket 34t 322 flat washer m10 303 bushing 323 cap screw m10 x 12 304 sprocket 18t 324 lever 305 spacer 325 set screw m10 x 12 306 arm 326 set screw m6 x 25 307 bearing 6204 327 hex nut m5 308 tensio...

  • Page 57

    54 54 planer table parts diagram.

  • Page 58

    55 55 planer table parts list item description item description 401 planer table 420 bushing 402 column 421 flat washer m8 403 cylinder liner 422 lock nut m8 404 lock screw 423 lock washer m6 405 collar 424 cap screw m6 x 55 406 thickness pointer 425 retaining rind 8mm 407 gear box 426 washer m6 408...

  • Page 59

    56 56 limit switch parts diagram limit switch parts list item description item description 501-1 swing lever (f) 508 flat washer m8 501-2 swing lever (m) 509 hex bolt m8 x 25 501-3 limit switch bracket 510 hex bolt m8 x 16 502 compression spring 511 hex nut m8 503 extension spring 512 cap screw m4 x...

  • Page 60

    57 57 bridge guard/guide parts diagram bridge guard/guide parts list item description item description 713 blade guard base 728 spring pin m5Ø x 20 714 sliding plate 729 pivot stud 1 715 blade guard plate 730 pivot stud 2 716 blade guard 731 lock nut m8 717 blade guard end 732 cap screw m6 x 20 718 ...

  • Page 61

    58 58 fence parts diagram.

  • Page 62

    59 59 fence parts list item description item description 801 fence 826 block 802 side plate 827 sliding bar 803 phillips head screw m5 x 16 828 carriage 804 scale pointer 829 lock handle 805 cap screw m8 x 20 830 roll pin 806 support plate 831 length scale 807 support rod 832 block 808 lock rod 833 ...

  • Page 63

    60 60 notes.

  • Page 64

    61 61 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileighindustrial . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f...