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  5. Operator's Manual

Baileigh SF-5216E Operator's Manual

Summary of SF-5216E

  • Page 1

    Operator’s manual foot shear model: sf-5216e © 2015 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an ...

  • Page 2: Table Of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................. 3 general notes ................................

  • Page 3

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 4

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 5

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 6: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 7

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing pro...

  • Page 8: Warning:

    6 6 safety precautions metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal...

  • Page 9

    7 7 12. Use eye and ear protection. Always wear iso approved impact safety goggles. Wear a full- face shield if you are producing metal filings. 13. Do not overreach. Maintain proper footing and balance at all times. Do not reach over or across a running machine. 14. Stay alert. Watch what you are d...

  • Page 10

    8 8 technical specifications maximum shear length 52” (1321mm) maximum material thickness 16 ga. (1.52mm) mild steel* 20 ga. (.912mm) stainless steel** minimum material thickness 24 ga. (0.607mm) front gate length 20” (508mm) back gate length 33” (838mm) blade angle 1° / 40ft (12.19 m) power require...

  • Page 11: Warning:

    9 9 unpacking and checking contents your baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Cleaning your machine may be shipped with a rustproof waxy coati...

  • Page 12

    10 10 transporting and lifting important: lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidel...

  • Page 13

    11 11 installation important: consider the following when looking for a suitable location to place the machine: • overall weight of the machine. • weight of material being processed. • sizes of material to be processed through the machine. • space needed for auxiliary stands, work tables, or other m...

  • Page 14

    12 12 overall dimensions r 62.00" 57.00" 60.00" 73.00" 16.50" 21.00" 43.00 " (1,574) (1,092 .2 ) (1,447.8) (1,524) (1854.2) (419.1) (533.4).

  • Page 15

    13 13 getting to know your machine e h c f g b a d i j k l m back side.

  • Page 16

    14 14 item description function a table machined surface for loading material b hold down spring loaded bar to secure material c safety shield clear plastic guard attached to hold down d foot pedal used to lower the top blade for shearing e front arm extensions provides material support at load end ...

  • Page 17

    15 15 assembly and set up 2 1 3 4 6 5.

  • Page 18

    16 16 8 7 9 spare clevis pin (long) spare clevis pin (short) 10

  • Page 19

    17 17 item description qty. 1 shear body 1 2 foot pedal 1 3 pedal pivot shaft 2 4 miter guide 1 5 back gauge shaft 2 6 front arm extensions 2 7 micro adjuster assembly 2 8 front stop 1 9 back gauge stop 1 10 hardware 1 t-bolt m12 flat washer m12 wing nut m12 hex head bolt m12 x 45mm hex head bolt m1...

  • Page 20

    18 18 machine assembly the foot pedal needs to be attached to the shear frame. See (fig.3) below for the finished pedal assembly. Installation procedure 1. Lay the pedal on the floor and insert (2) short clevis pins as indicated by the arrows in (fig. 4). Secure with cotter pins. 2. Move the pedal i...

  • Page 21

    19 19 installing front extension rails 1. Attach (4) m12 hex bolts and (4) flatwashers to the machined rail pads as in (fig. 6). 2. Slide the rail onto the capscrews and behind the flatwashers. 3. Line up the rail channel with the channel on the table, making sure the top machined surfaces are flush...

  • Page 22

    20 20 installing the rear gauge shafts 1. Slide the gauge shafts into the housing hole with the scales facing up and tighten each capscrew as shown in (fig. 9). 2. Slide the micro-adjustment assemblies onto the shafts and position them at the same location using the scales as a reference. Secure the...

  • Page 23

    21 21 machine functions foot pedal stepping down on the foot pedal does two things. First it lowers the hold downs which keep the piece part from moving during a cut. Second it lowers the top blade past the lower blade to shear the material. Front and rear extension rods the front extensions help su...

  • Page 24: Caution:

    22 22 material support arm the two material support arms (a) attach to the front of the shear as shown in (fig. 16). Remove the capscrews and washers, position each arm and secure with the washer and capscrew. (make sure the arms are centered to the table slots and are flush with the top of the tabl...

  • Page 25: Warning:

    23 23 the shearing cycle 1. When planning your cut, either scribes a line on the material or use the side scale which measures the distance to the blade. 2. The scale is graduated in both inches and millimeters. 3. Place the piece part on the table top and slide over to the right guide bar. Align th...

  • Page 26: Caution:

    24 24 material selection when selecting materials keep these instructions in mind: • material must be clean and dry. (without oil) • material should have a smooth surface so it processes easily. • dimensional properties of material must be consistent and not exceed the machine capacity values. • che...

  • Page 27

    25 25 blade clearance the blade gap on the shear was set at the factory. At this setting it will shear mild steel up to 16 ga. (1.52mm) and stainless steel up to 20 ga. (.912mm). To measure the blade gap, gradually lower the top blade and measure the gap going from left to right while facing the rea...

  • Page 28

    26 26 setup and adjustments hold down adjustment the hold down, when properly adjusted, secures the piece part while being sheared, and prevents the operator’s fingers from getting in the cutting blades path. The ideal adjustment allows only enough clearance to slide the piece part under the hold do...

  • Page 29: Caution:

    27 27 adjusting the blade the blade adjustment was set at the factory. Try a few test cuts to see if it is adequate for your needs. Follow the procedure that follows if an adjustment is required. 1. Loosen, but do not remove the four table adjustment bolts, located at the front of the shear, and the...

  • Page 30: Warning:

    28 28 lubrication and maintenance daily maintenance • check daily for any unsafe conditions and fix immediately. (cracked castings, welds, worn pins and shafts) • check that all bolts and nuts are secure. • keep area around machine clear of debris. Weekly maintenance • clean the machine and the area...

  • Page 31

    29 29 parts identification drawing 1 4 41 42 43 44 45 46 47 48 51 56 72 73 75 76 73 45 48 26 27 28 30 32 33 30 32 33 22 21 18 19 20 30 30 30 23 5 74 53 58 21 22 23 52 57 74 72 7 12 6 7 12 54 73 79 55 55 12 50 80 53 6 52 57 44 47 46 32 67 15 16 77 68 78 77 32 77 76 51 43 17 64.

  • Page 32

    30 30 2 3 8 9 10 11 12 13 14 24 31 34 36 37 38 39 59 60 61 62 63 65 66 69 70 69 66 63 62 65 60 31 26 27 28 49 40 61 40 49 28 20 58 28 20 58 35 81 29 35.

  • Page 33

    31 31 parts list item description qty 1 work table 1 2 frame 1 3 pressing plate 1 4 right stand 1 5 left stand 1 6 connecting rod 2 7 hex bolt m12 x 45mm 4 8 spring 2 9 threaded stud 2 10 acorn nut m12 2 11 hex bolt m12 x 80mm 2 12 flatwasher m12 10 13 finger guard 1 14 round head screw m6 x 16mm 5 ...

  • Page 34

    32 32 item description qty 34 straightener rod 1 35 hex nut m14 2 36 hex nut m12 2 37 adjusting bolt m16 1 38 flatwasher m12 2 39 flatwasher m16 1 40 round head screw m4 x 10mm 2 41 spring 2 42 lower pin 2 43 upper connecting block 2 44 lower connecting block 2 45 threaded stud 2 46 flatwasher m16 2...

  • Page 35

    33 33 item description qty 69 gauge shaft 2 70 hex nut m16 1 71 workpiece pushing plate 1 72 flatwasher m12 3 73 t-style bolt 3 74 wing nut m12 3 75 small workpiece push plate 1 76 cotter pin 2 77 straightener end bracket 2 78 straightener center bracket 1 79 tie bar 2 80 threaded rod 1 81 hex bolt ...

  • Page 36

    34 34 troubleshooting fault probable cause remedy cuts not square contact with guides is uneven. Not enough hold down force. Blade gap is unequal along length. Blade has a bow. Check and maintain consistency. Adjust hold down gap. Adjust blade gap. Consult the baileigh service department. (920.684.4...

  • Page 37

    35 35 notes.

  • Page 38

    36 36 notes.

  • Page 39

    37 37 notes.

  • Page 40

    38 38 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www.Baileigh.Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit d s wift p oint s...