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  5. Operator's Manual

Baileigh SS-2822 Operator's Manual

Manual is about: SPINDLE SHAPER

Summary of SS-2822

  • Page 1

    Operator’s manual spindle shaper model: ss-2822 © 2016 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by ...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................. 3 general notes ................................

  • Page 3

    Contour edge shaping with collar bearing .......................................... 37 enclosed edge shaping ................................................................................... 40 templates .................................................................................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing pro...

  • Page 9

    6 6 entanglement hazard – rotating spindle contain long hair, do not wear jewelry or loose fitting clothing. High voltage use caution in high voltage areas. Do not assume the power to be off. Follow proper lockout procedures. Emergency stop button in the event of incorrect operation or dangerous con...

  • Page 10: Warning:

    7 7 safety precautions wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal ...

  • Page 11

    8 8 11. Stock condition. Always inspect stock for staples, nails, knots, and other imperfections that could become projectiles or cause kickback resulting in serious bodily harm. Warped stock should be run through a jointer before you run it through the shaper. 12. Use eye and ear protection. Always...

  • Page 12

    9 9 28. Maintain machine in top condition. Keep clean for best and safest performance. Follow instructions for lubricating and changing accessories. 29. Reduce the risk of unintentional starting. Make sure switch is in “off” position before plugging in power cord. 30. Never leave machine running una...

  • Page 13

    10 10 blind cut. When blind cutting, the workpiece is positioned on top of the template. This keeps the cutter(s) cutting only the underside of the workpiece and providing a “distance” guard for the operator. Stock feed. Stock opposite to the direction of the cutter rotation. Never back stock out of...

  • Page 14

    11 11 do not reach over shaper. There is danger of kickback which can pull the hand back into the cutter. Use push sticks to assist in pushing the work through. See figure 4. A push block and/or a push stick must be used if the workpieces is less than 5” (127mm) to prevent your hands from getting to...

  • Page 15

    12 12 specifications table size 31" x 28-1/2" (with extension) table height 34" insert opening diameters 2-1/8", 2-3/4", 4", 5-1/2" spindle size 3/4", 1-1/4" spindle-3 speed 3600/8500/11000rpm 60hz capacity under nut 2-1/2", 5-1/4" spindle travel 4" dust port 4" miter slots 3/4" x 3/8" router collet...

  • Page 16: Warning:

    13 13 unpacking and checking contents your baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Remove shaper from the shipping cartons. Check for damage and ...

  • Page 17: Warning:

    14 14 cleaning your machine may be shipped with a rustproof waxy coating and/or grease on the exposed unpainted metal surfaces. Fully and completely remove this protective coating using a degreaser or solvent cleaner. Moving items will need to be moved along their travel path to allow for cleaning t...

  • Page 18

    15 15 transporting and lifting important: lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidel...

  • Page 19

    16 16 installation important: consider the following when looking for a suitable location to place the machine: overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery...

  • Page 20

    17 17 geting to know your machine a. Raise/lower handwheel b. Motor cover c. Scale d. Forward/reverse switch e. Power switch f. Fence assembly g. Table h. Extension table i. Arbor stabilizer knob j. Miter gauge (not shown).

  • Page 21: Warning:

    18 18 assembly remove shipping brace there is a metal strap (a) located inside of the cabinet that is bolted to both the motor and the cabinet to help prevent damage during shipping. This strap must be removed prior to operating the shaper. (fig. 5) 1. Remove the two hex head cap screws (b) located ...

  • Page 22

    19 19 handle installation the handwheel is used to raise and lower the spindle. 1. Install the handle to the handwheel, (fig. 7). Fig. 7 extension wings installation the shaper has one extension wing that needs to be mounted before it can be operated. 1. Attach the extension wing to the table using ...

  • Page 23

    20 20 3. Insert the draw bar (a) through the bottom of the quill, making sure that the beveled edge of the drawbar nut (b) is facing upwards. (fig. 10) fig. 10 4. Use the spindle wrench to hold the top flats on the spindle while tightening the draw bar nut using an open end wrench. (fig. 11) fig. 11.

  • Page 24: Caution:

    21 21 setting table inserts the table inserts are preinstalled at the factory. They should be adjusted so that the top surface of the insert is level with the tabletop. If any adjustment is necessary: 1. Remove the three screws in the top of the insert. 2. With the screws removed, you can see the th...

  • Page 25

    22 22 6. Replace spindle nuts (a) and tighten using the spindle wrenches. The spindle structure is as shown in fig. 13-1, the cutter is locked with a cap screw m10 x 30. Fig. 13-1 assembling fence 1. Install the fence by placing the main fence casting (a) on the table surface. (fig. 14) 2. Use the t...

  • Page 26

    23 23 4. Repeat steps 3 to attach the remaining fence half. 5. Attach guard mounting bracket (f) to the red top cover with knob (g, fig. 16). 6. There are several types of guards that should be attached to the shaper fence depending on the operation that you are performing. The hold down bracket (i)...

  • Page 27: Caution:

    24 24 electrical motor specifications your tool is wired for 220 volt, 60hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Considerations observe local electrical codes when connecting the machine. The circuit should be protec...

  • Page 28

    25 25 improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is neces...

  • Page 29

    26 26 electrical schematic.

  • Page 30: Caution:

    27 27 adjustments check all mounting screws and bolts to see that they are tight. Changing speeds this shaper is constructed with a 3 step pulley on both the motor pulley (a) and on the spindle pulley (b). 1. The belt can be moved from one step on the pulley to the other by simply walking the belt. ...

  • Page 31

    28 28 fence positioning & alignment fence positioning the two faces of the fence are independent of one another and can be set at different positions to allow for different shaping tasks. To adjust 1. Loosen lock lever (a, fig. 20). 2. Adjust the position of the fence by turning the adjustment knob ...

  • Page 32

    29 29 belt tension the belt tension is set at the factory and should not need adjustment on initial setup. The belt will need occasional adjustment as the belt will stretch over time. The belt shoul d yield 1/4” of deflection when squeezed together at the midpoint. 1. Loosen the two hex head bolts (...

  • Page 33: Warning:

    30 30 before operating turn the motor on momentarily to check for proper rotation. The spindle should rotate counterclockwise when looking down on the spindle. Correct as required. Run the machine for a short period of time to insure that the moving parts are working properly with no excessive vibra...

  • Page 34

    31 31 switch operation do not turn the shaper on until all assembly and adjustment instructions have been completed. Never start the shaper with material on the table! 1. To start the shaper, press the green start button (a). 2. To stop the shaper, press the red emergency stop button (b). 3. To sele...

  • Page 35

    32 32 using collars when shaping workpieces that have irregular shapes, it is essential to use a collar. There are three basic types setup for the collar. Each setup has advantages and disadvantages. Below the cutter the advantage of the collar being positioned below the cutter is that the user can ...

  • Page 36: Danger:

    33 33 counterclock wise setup with the cutter installed as shown, feed the workpiece from right-to-left. Clock wise setup with the cutter installed as shown, feed the workpiece from left-to-right. Grain direction plan to shape the work piece in the same direction as the grain when possible. Some ope...

  • Page 37

    34 34 straight edge shaping straightedge shaping is always performed with the work piece against the fence. To set up: 1. Unplug or disconnect shaper from power source and lock out power. 2. Check to see that the fence faces are parallel, properly in line or offset if necessary, and securely tighten...

  • Page 38

    35 35 edge shaping: long boards when edge shaping long boards, the work piece must be at least 12 inches long. 1. Use the hold-ins and hold-downs as shown in figure 13 to firmly hold the work piece down and against the fence. If work piece is too wide for the hold-ins to be used, clamp a scrap board...

  • Page 39: Warning:

    36 36 end shaping when end shaping narrow stock, it is important that at least one half of the workpiece end be in contact with either the infeed or outfeed fence as shown in figure 15. Use a guide similar to the one shown in figure 15 which tightly clamps the scrap piece to the workpiece and provid...

  • Page 40

    37 37 straightline bevel edge shaping to perform a bevel edge cut, the infeed edge of the jig is placed against the infeed fence and clamped to the table, as shown in figure 18. The outfeed fence is moved forward as necessary to compensate for the cut. Contour edge shaping with collar bearing to sha...

  • Page 41

    38 38 note: since the collar requires at least 1/8" of surface edge to ride against, the entire edge cannot be shaped as shown in figure 21. The use of a pattern, however, permits the shaping of the entire contour edge. If the workpiece is to be shaped all around the perimeter, hold it firmly and pu...

  • Page 42

    39 39 large circular and arc-shaped stock can be shap ed as described under “contour edge shaping”; however, small sized stock requires the use of special shaping jigs similar to those shown in figure 24 and 25. With the entire fence assembly removed, carefully position the jig for desired depth of ...

  • Page 43: Warning:

    40 40 enclosed edge shaping never perform enclosed edge shaping if the workpiece opening is smaller, in any direction, than twice the diameter of the cutter(s). Whenever possible, use a guide pin when performing pattern shaping and collar shaping operations. Never perform this type operation without...

  • Page 44

    41 41 templates the template, which is usually made of 3/4” scrap material, must be thick enough to provide a solid bearing edge against a collar. When constructing a template similar to the one shown in figure 28, keep in mind that it serves only as a guide for the cutter. Pieced template if the wo...

  • Page 45

    42 42 in many situations the workpiece is positioned against the template using dowels as anchor points and handles (wood blocks) to assist the operator in guiding the workpiece through the cut as shown in figure 31. Horizontal toggle clamp the horizontal toggle clamp, similar to those illustrated i...

  • Page 46

    43 43 sash and door shaping shaping a door still requires two operations. Figure 33 shows the sash cut for the first operation. Figure 34 shows the stock flipped over and the sash cutter used with a 1/4" groove cutter to complete the cut. Figure 35 shows the first shaping cut with the sash cutter fo...

  • Page 47

    44 44 figure 37 shows the first shaping out for a window-sash stile utilizing a sash cutter, collar, collar, and a 1/2" groove cutter. Figure 38 shows both cuts required for a window-sash rail end. The first operation at top is a rabbet cut made with a groove cutter. The second operation is performe...

  • Page 48: Caution:

    45 45 taper cuts offsetting the fences taper cuts can be made by offsetting the fences for the amount of taper desired, or with a layout line on the stock which can be made parallel to the infeed fence as shown in figure 42. 1. Start the cut by holding the stock against the infeed fence and swinging...

  • Page 49

    46 46 tenoning the tenoning fixture illustrated in figure 43 shows a miter gauge equipped with a hold-down for shaping the ends of narrow workpieces. The miter gauge can also be adapted to cut square and centered tenons at the ends of legs for tables, chairs, etc. Secure the leg to jig and position ...

  • Page 50: Warning:

    47 47 maintenance this shaper requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done in order to assure continued operation of your saw. Check daily for any unsafe conditions and fix immediately. Check that all nuts and bol...

  • Page 51: Warning:

    48 48 troubleshooting trouble possible cause remedy shaper will not start. 1. Cord unplugged from the power source. 2. Fuse blown or circuited breaker tripped. 3. Cord damaged. 4. Reversing switch is in the off position. 5. Overload tripped. 6. Cabinet door is open. 1. Plug in power cord. 2. Replace...

  • Page 52

    49 49 trouble possible cause remedy machine vibrates. 1. Stand on uneven surface. 2. Cutterhead damaged. 3. Defective v-belt. 4. V-belt incorrectly tensioned. 5. Bent pulley. 6. Motor mounted improperly. 1. Stand must rest solidly on level surface. Fasten to floor if necessary. 2. Replace cutterhead...

  • Page 53

    50 50 body parts diagram.

  • Page 54

    51 51 body parts list ref# description qty ref# description qty 101 table insert 1 126 nut 8 1 102 o ring 1 127 tapping screw st4.8x16 8 103 table insert 1 128 lock cover 1 104 o ring 1 129 lock nut 8 1 105 pin 1 130 scale 1 106 cap screw m5x20 3 131 pan hd screw m8x20 4 107 set screw 3 132 shipping...

  • Page 55

    52 52 elevation parts diagram.

  • Page 56

    53 53 elevation parts list ref# description qty ref# description qty 201 handle 1 225 gib block 8.0 1 202 wheel 1 226 hex bolt m8x30 5 203 bushing 1 227 nut 8 4 204 set screw m6×10 2 228 gib block 6.5 5 205 spacer 2 229 lifting bracket 1 207 lock washer 8 9 230 lift 1 208 flat washer 8 7 231 pin 1 2...

  • Page 57

    54 54 spindle parts diagram (spindle and arbor is separate).

  • Page 58

    55 55 spindle parts list item description qty. Item description qty. 301 draw nut 1 319 spindle washer 5mm 2 302 draw bar 1 spindle washer 10mm 1 303 nut m22-1.5 1 spindle washer 15mm 2 304 toothed washer 1 spindle washer 20mm 2 305 pulley 1 spindle washer 30mm 2 306 short washer 1 320 lock pin 2 30...

  • Page 59

    56 56 miter gauge parts diagram miter gauge parts list ref# description qty ref# description qty 401 miter bar 1 411 compression spring 1 402 gib 2 412 miter stop pin 1 403 set screw m4-.7*6 4 413 cap screw m4-.7*14 2 404 cap screw m4-.7*14 2 414 pointer miter gauge 1 405 miter ring 1 415 flat washe...

  • Page 60

    57 57 fence parts diagram.

  • Page 61

    58 58 fence parts list ref# description qty ref# description qty 701 bar 1 726 knob 1 702 nut m6 2 727 lock nut m5 2 703 elastic washer 2 728 bolt 5 1 704 flat washer 2 729 fence 2 705 6"guard 1 730 lock block 2 706 3.5"guard 1 731 fence block 2 707 bar washer 1 731-1 cap screw m10*25 2 708 cap scre...

  • Page 62

    59 59 electrical parts diagram.

  • Page 63

    60 60 electrical parts list ref# description qty ref# description qty e01 stiffening plate 1 e23 power line 1 e02 pan hd screw m6x16 10 e24 gasket 1 e03 lock washer 6mm 6 e25 for/rev switch 1 e04 flat washer 6mm 16 e26 switch box 1 e05 nut m6 6 e27 e06 nut m10 1 e28 e07 lock washer 10mm 1 e29 e08 fl...

  • Page 64

    61 61 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileigh . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f ullwood c...