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Baileigh TN-800 Operator's Manual

Manual is about: TUBE AND PIPE NOTCHER

Summary of TN-800

  • Page 1

    Operator’s manual tube and pipe notcher model: tn-800 © 2015 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial pty. Ltd is prohibited. Baileigh industrial pty. Ltd does not assume and hereby disclaims any liability for any damage or los...

  • Page 2: Table of Contents

    Table of contents standard terms and conditions of sale ....................................................... 1 introduction ............................................................................................................. 5 general notes ..................................................

  • Page 3

    1 1 standard terms and conditions of sale 1 interpretation 1.1 in these conditions the following words have the following meanings: word meaning “buyer” the person(s), firm or company from whom an order to supply goods is received by the company; “buyer materials” any documents or other materials an...

  • Page 4

    2 2 5 non-delivery 5.1 the quantity of any consignment of goods as recorded by the company upon dispatch from the company’s place of business shall be conclusive evidence of the quantity received by the buyer on delivery unless the buyer can provide conclusive evidence proving the contrary. 5.2 the ...

  • Page 5

    3 3 9 warranty 9.1 the company warrants that (subject to the other provisions of these conditions) upon delivery, and for a period of 12 months from the date of delivery, the goods will be of satisfactory quality within the meaning of the sale of goods act 1994. Warranty provisions are strictly at t...

  • Page 6

    4 4 13 assignment 13.1 the buyer shall not be entitled to assign the contract or any part of it without the prior written consent of the company. 13.2 the company may assign the contract or any part of it to any person, firm or company. 14 force majeure the company reserves the right to defer the da...

  • Page 7

    5 5 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 8: Important

    6 6 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger , warning ...

  • Page 9

    7 7 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing pro...

  • Page 10

    8 8 cutting hazard keep hands and fingers away from the rotating cutters. These rotating cutters can be extremely dangerous if you do not follow proper safety procedures. Never place hands directly over or in front of the cutter. Keep the tooling guard in place and closed at all times while operatin...

  • Page 11: Warning:

    9 9 safety precautions metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal...

  • Page 12

    10 10 11. Do not overreach . Maintain proper footing and balance at all times. Do not reach over or across a running machine. 12. Stay alert . Watch what you are doing and use common sense. Do not operate any tool or machine when you are tired. 13. Check for damaged parts . Before using any tool or ...

  • Page 13

    11 11 technical specifications mill speed 177rpm maximum notching capacity 3" diameter using a 1" end mill (76mm / 25mm) minimum notching capacity .5" diameter using a .5" end mill and .5" reducer bushing (12mm / 12mm / 12mm) angle adjustment 0 – 60° end mill size 1" standard / 1/2" optional (25mm /...

  • Page 14: Warning:

    12 12 unpacking and checking contents your baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Cleaning your machine may be shipped with a rustp...

  • Page 15

    13 13 transporting and lifting important: lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidel...

  • Page 16: Warning:

    14 14 remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. Leveling: the machine should be sited on a level, concrete floor. Provision...

  • Page 17

    15 15 getting to know your machine you have made a practical choice in purchasing a model tn-800 eccentric cut notching machine. It has been carefully built of high quality materials and designed to give many years of efficient service. The simplicity of design and minimum effort required to operate...

  • Page 18

    16 16 item description function a swivel casters steer and control the machine when moving. B large feed wheel rotates the spindle head on the oscillation plate to create the eccentric pattern used for milling. C y feed hand wheel used to move the vise bed along the length of the end mill. D vise pi...

  • Page 19: Caution:

    17 17 electrical motor specifications your tool is wired for 240 volt, 50hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Considerations observe local electrical codes when connecting the machine. The circuit should be protec...

  • Page 20

    18 18 improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is neces...

  • Page 21: Caution:

    19 19 operation cutter selection 1. Before any notching can take place, the proper cutter must be chosen. If the material to be notched is 1" (25.4mm) diameter up to 3" (76.2mm) diameter, the supplied 1" (25.4mm) cutter will work properly. 2. If the material is smaller than 1" (25.4mm), then an opti...

  • Page 22

    20 20 material insertion 1. Once the proper cutter is installed, the material to be notched can be inserted into the vise. 2. Open the vise and insert the material so that the end toward the cutter extends past the vise jaw approximately 2" (50.8mm). Material should be kept as close as possible to t...

  • Page 23

    21 21 setting offset 1. Once the cutter and material are installed, the cutter offset can be set. 2. If using the 1’ (25.4mm) cutter on 1” (25.4mm) material or the 1/2" (12.7mm) cutter on 1/2” (12.7mm) material, set the machine to the “12 o’clock” position (fine tune as needed) and move on to settin...

  • Page 24

    22 22 notching 1. Activate the start switch making sure the cutter is rotating the correct way. With the cutter rotating, the notch can be created. 2. Using the large feed hand wheel, slowly rotate in the counter clockwise direction. As the cutter makes contact with the material, continue to rotate ...

  • Page 25

    23 23 repeat notching 1. For repeat notching perform the above steps and document the number on the counter. This number can also be used to make precise notches to the depth desired. The calibration of the counter is: counter display actual distance in inches 0000.0 0.000 0001.0 0.100 0002.0 0.200 ...

  • Page 26: Caution:

    24 24 material selection when selecting materials keep these instructions in mind: material must be clean and dry. (without oil) material should have a smooth surface so it processes easily. Dimensional properties of material must be consistent and not exceed the machine capacity values. Chemical st...

  • Page 27: Warning:

    25 25 troubleshooting problem solution chattering material too far out past vise material not clamped tight in vise vise lock lever is too loose cutter is dull or loose "x","y" table gibs set too loose "v" rollers set too loose motor stops while notching feeding to fast cutter is dull not a good pow...

  • Page 28

    26 26 electrical schematic.

  • Page 29: Warning:

    27 27 lubrication and maintenance check daily for any unsafe conditions and fix immediately. Check that all nuts and bolts are properly tightened. On a weekly basis clean the machine and the area around it. Lubricate threaded components and sliding devices. Apply rust inhibitive lubricant to all non...

  • Page 30

    28 28 parts diagram base assembly.

  • Page 31

    29 29 spindle assembly.

  • Page 32

    30 30 forward riser assembly.

  • Page 33

    31 31 motor and gearbox assembly.

  • Page 34

    32 32 rear riser assembly.

  • Page 35

    33 33 crank shaft assembly.

  • Page 36

    34 34 vise assembly.

  • Page 37

    35 35 slide base assembly.

  • Page 38

    36 36 parts list item part number description qty. 2 me-m800-6a067 m800 main frame (metric) 1 3 m10 x 1.5 x 35 hex flange 4 4 m10 flatwasher 4 5 imperial m10 x 1.5 hex flange nut 4 6 me-m800-7a041 adjustable bushing 2 7 me-m800-7a040 non adjusting bushing 2 8 pp-0091 v roller 4 9 me-m800-6a095 strad...

  • Page 39

    37 37 item part number description qty. 35 pp-0053 0.75 id x 0.875 od x 0.75 wide 2 36 me-m800-7a020 bearing block 1 37 m6 x 1.0 x 30 shcs 8 38 pp-0094 outer race 1 39 pp-0095 ir-1216 (0.75 id x 1.0 od x 1.03 lg) 1 40 m800-7a009 handle shaft 1 41 imperial .1875 x 1 keystock 2 42 pp-0150 30 tooth spr...

  • Page 40

    38 38 item part number description qty. 70 m8 x 1.25 x 40 shcs 2 71 me-m800-6a025 base plate 1 72 me-m800-6a072 end block 1 73 pp-0168 .625 id x 1.0 od x .0625 lg 2 74 m8 x 1.25 x 20 shcs 8 75 pp-0167 0.625 id x 0.75 od x 0.625 lg 2 76 m800-7a019 long lead screw 1 77 pp-0169 5/8-18 unf clamp collar ...

  • Page 41

    39 39 item part number description qty. 105 m800-7a022 vise spacer 1 106 m12 x 1.75 x 35 hex flange 1 107 m8 x 1.25 x 16 shcs 6 108 me-m800-7a010 guard spacer 3 109 m800-6a089 tapered chip tray 1 110 m800-7a031 guard shaft 1 111 m800-6a096 lexan guard 1 112 me-m800-6a098 guard pivot 2 113 m6 x 1.0 x...

  • Page 42

    40 40 notes.

  • Page 43

    41 41 notes.

  • Page 44

    42 42 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileighindustrial . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit d s...