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Baileigh TS-1020WS Operator's Manual

Summary of TS-1020WS

  • Page 1

    Operator’s manual table saw model: ts-1020ws © 2017 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an ...

  • Page 2: Table Of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................. 3 general notes ................................

  • Page 3

    30” rail parts diagram ......................................................................................... 46 30” rail parts list ...................................................................................................... 46 switch parts diagram ........................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger , warning ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing pro...

  • Page 9

    6 6 high voltage use caution in high voltage areas. Do not assume the power to be off. Follow proper lockout procedures. Emergency stop button in the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the e-stop button. Twist the emergency stop b...

  • Page 10: Warning:

    7 7 safety precautions wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal ...

  • Page 11

    8 8 6. Blade height. Adjust the blade to the correct height above the piece part so it does not kickback toward the operator causing injury. 7. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 8. Blade guard / riving knife. To reduce the risk...

  • Page 12

    9 9 24. Know the location of the on - off switch and the “e”- stop button. 25. Removing piece parts. Before removing cut-offs, always turn the saw off , and wait for the blade to stop turning, to avoid contact with a moving blade. 26. Control of the piece part. If the piece part should unexpectedly ...

  • Page 13

    10 10 40. A push block and/or a push stick must be used if the workpieces is less than 5” (127mm) to prevent your hands from getting too close to the saw blade. Push block must be used to cut narrow workpieces and, when necessary, to push the workpiece against the fence, a push block can be easily m...

  • Page 14

    11 11 technical specifications product dimensions weight 550ibs (250kg) length/width/height 72" x 51" x 40" foot print (l x w, main base) 20" x 20" electrical / motor switch magnetic with thermal overload type tefc capacitor start induction horsepower /voltage /phase/ amps 3hp-230v-1 ph-12a speed /c...

  • Page 15

    12 12 maximum crosscutting length 38" weight 70lbs router table table size 20" x 27" table t-slot size 3⁄4" x 3⁄8" fence board size (x 2) 12- 1⁄2" x 2-3⁄4" number of table inserts 2 table opening size 4" table insert inside openings 1", 2- 3⁄8" dust port size 2-1 ⁄2" weight 70lbs intended use table ...

  • Page 16: Warning:

    13 13 unpacking and checking contents your baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Cleaning your machine may be shipped with a rustproof waxy coa...

  • Page 17

    14 14 transporting and lifting important: lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidel...

  • Page 18

    15 15 • remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • it is important to maintain free area around the machine, which is required for the working place. If any long material is machined, it is necessary to have a sufficient room in front ...

  • Page 19

    16 16 overall dimensions.

  • Page 20

    17 17 geting to know your machine 1 sliding table 10 leg 2 main table 11 fence lock handle 3 blade guard 12 blade tilt hand wheel 4 fence 13 blade height hand wheel 5 router table 14 table tilt scale 6 router table fence 15 on/off switch 7 front rail 16 motor cover 8 front rail tube 17 extension tab...

  • Page 21: Warning:

    18 18 assembly and set up 1. Remove the shipping brace. 2. Pull the switch out of the saw cabinet and remove the shipping brace. 3. Install the door by inserting the door pins into the hinge sockets on the cabinet. 4. Install the crank handle into the blade tilt hand wheel and the height handwheel. ...

  • Page 22

    19 19 5. Install and hand tighten the front rail tube and rear rail onto the main saw table and extension table (optional) if equipped. 6. Position the top edge of rear rail flush with the lowest edge of both t-bolts, so the miter gauge will slide smoothly when installed later. 7. Hold this position...

  • Page 23

    20 20 note: it is permissible for the back of the fence to pivot outward not more than 1/64" (0.4mm) from being parallel to the blade. This creates a slightly larger opening between the fence and the blade, at the rear of the blade, to reduce the risk of workpiece binding or burning as it is fed thr...

  • Page 24: Warning:

    21 21 12. Install the blade: a remove blade guard assembly & table insert. B raise the arbor all the way up and set the blade angle at 0º. C remove the arbor nut and arbor flange from the arbor. D slide the included 10" saw blade onto the arbor, making sure the teeth face the front of the saw. E ins...

  • Page 25

    22 22 14. Slide the blade guard spreader all the way down into the block, and then rotate the knurled knob so it disengages the bracket and the locking pin engages the hole in the center of the spreader. 15. Give the spreader an upward tug to verify that it is locked the blade guard. When properly i...

  • Page 26

    23 23 dust collection it is recommended that you use a dust collector (not included) when using this machine. The minimum air flow requirements for this machine are listed below. The machine comes with a 4” dust port located on the side of the machine. The dust extraction equipment is to be switched...

  • Page 27: Caution:

    24 24 electrical power specifications your tool is wired for 220 volts, 60hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Before switching on the power, you must check the voltage and frequency of the power to see if they me...

  • Page 28

    25 25 • improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is nec...

  • Page 29

    26 26 electrical diagram.

  • Page 30: Warning:

    27 27 adjustment before operation, the machine should be carefully adjusted for best performance. Blade raising and tilting 1. Loosen lock knob (a) and turn the height handwheel (b). 2. When desired height is obtained, retighten lock knob. Note: the blade should be raised 1/8” to 1/4” above the top ...

  • Page 31

    28 28 5. The lock lever pressure can be adjusted by loosening the front lock nuts (b) and adjusting the set screws (c) the same amount. Make sure the fence remains parallel with the table t-slot. Retighten lock nuts. 6. To set the fence perpendicular to the table, place a square on the table and aga...

  • Page 32

    29 29 adjusting 45 and 90 degree positive stops the blade tilting mechanism of your saw is equipped with a positive stop at 45 and 90 degrees. To check and adjust these positive stops: 1. Disconnect and lockout power to the saw. 2. Raise the saw blade to its maximum height. 3. Set the blade at 90 de...

  • Page 33: Warning:

    30 30 aligning table t-slot parallel with blade 1. Disconnect and lockout power to the saw. 2. The table t-slot must be aligned parallel with the blade. 3. Using a combination square (a), measure the distance from the back edge of the blade to the table t-slot. 4. Pivot the blade forward 180º and me...

  • Page 34: Warning:

    31 31 operation safety precautions before operations the operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut wo...

  • Page 35

    32 32 operation plain sawing includes ripping and crosscutting, plus a few other standard operations of a fundamental nature. • as with all power tools there is a certain amount of hazard involved with the operation and use of the saw. • using the saw with the respect and caution demanded as far as ...

  • Page 36

    33 33 ripping ripping is the operation of making a lengthwise cut through a board. • the rip fence is used to position and guide the workstock. • one edge of the workstock rides against the rip fence while the flat side of the board rest on the table. • since the workstock is pushed along the fence,...

  • Page 37: Warning:

    34 34 maintenance this table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done in order to assure continued operation of your saw. • check daily for any unsafe conditions and fix immediately. • check that all nuts ...

  • Page 38

    35 35 cleaning cleaning the model is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant....

  • Page 39: Warning:

    36 36 troubleshooting problem solution saw will not start 1. Saw not plugged in. 2. Fuse blown or circuit breaker tripped. 3. Cord damaged. 1. Plug in saw. 2. Replace fuse or reset circuit breaker. 3. Have cord replaced by a certified electrician. Overload kicks out frequently 1. Extension cord too ...

  • Page 40

    37 37 problem solution blade does not come up to speed 1. Extension cord too light or too long. 2. Low house current. 3. Motor not wired for correct voltage. 1. Replace with adequate size extension cord. 2. Contact your electric company. 3. Refer to motor and /or nameplate. Machine vibrates excessiv...

  • Page 41

    38 38 table saw body breakdown.

  • Page 42

    39 39 table saw body parts list item description qty. Item description qty. 101 cabinet 1 131 table insert 1 102 cap screw m10x25 4 132 set screw m5x12 8 103 lock washer 10 4 133 pan hd screw m5*12 2 104 flat washer 10 4 134 pan hd screw m5*20 2 105 scale 1 135 lock nut 5 2 106 rivet nut m6x13.5 1 1...

  • Page 43

    40 40 elevation parts diagam.

  • Page 44

    41 41 elevation parts list item description qty. Item description qty. 201 lock knob 2 270 key 6x35 1 202 wheel 2 271 geared bearing housing 1 203 set screw m5x12 2 272 hex bolt m10x45 1 204 point 1 1 273 lock washer 10 1 205 set screw m5x6 1 274 flat washer 10 2 206 point 2 1 275 arbor nut 1 207 pa...

  • Page 45

    42 42 item description qty. Item description qty. 235 left bracket 1 2005 set screw m6x12 4 236 right bracket 1 2006 lock washer 6 3 237 square head bolt 2 2007 set collar 3 238 flat washer 8 6 2008 spring lock plate 1 239 nut 8 8 2009 pan hd screw m6x30 3 240 adjust screw 2 2101 v belt 3 241 set sc...

  • Page 46

    43 43 blade guard parts diagram blade guard parts list item description qty. Item description qty. 315 roll pin 4×20 1 339 hex bolt m4-.7×8 4 319 torsion spring 1 340 guard support 4 321 lock nut m6-1 2 341 phlp hd scr m6-1×30 1 322 supporting arm 1 342 spacer 2 323 phlp hd scr m6-1×25 1 345 spacer ...

  • Page 47

    44 44 miter gauge parts diagram miter gauge parts list item description qty. Item description qty. 401 miter bar 1 418 miter knob 1 405 miter ring 1 419 fender washer 10mm 1 406 flat head screw m5-8*8 1 420 meter gauge fence 1 407 miter body pivot pin 1 421 square nut 3 408 miter gauge body 1 422 fl...

  • Page 48

    45 45 rip fence parts diagram fence parts list item description qty. Item description qty. 501 cover 1 511 set screw 2 502 fence face 2 512 hex bolt m6-1x40 1 503 cap screw m6-1x16 18 513 lock nut m6-1 1 504 glide pad 2 514 hex bolt m10-1.5x45 1 505 fence scale window 1 515 lock nut m10-1.25 1 521 5...

  • Page 49

    46 46 30 ” rail parts diagram 30” rail parts list item description qty. Item description qty. 601 tube cover 2 608 hex bolt 5/16-18x1-1/2 2 602 tube 1 609 lock washer 8 8 603 scale 1 610 flat washer 8 14 604 front rail 1 611 rear rail 1 605 cap screw m6*16 3 612 hex bolt m8x40 6 606 lock washer 6 3 ...

  • Page 50

    47 47 switch parts diagram switch parts list item description qty. Item description qty. 701 switch 1 707 lock washer 6 3 702 cable 14awg*3c 1.5m 708 flat washer 6 3 703 cable 14awg*3c 1 709 pan hd screw m6x12 1 704 switch bracket 1 710 pan hd screw m5x16 2 705 strain relief 3 711 lock washer 5 2 70...

  • Page 51: Operator’S Manual

    48 48 operator’s manual sliding table saw attachment introduction the sliding table attachment easily installs on most table saws to greatly increase crosscutting capabilities. This addition to your table saw features a telescopic crosscutting fence with an adjustable flip stop for repeat cuts, and ...

  • Page 52

    49 49 specifications sliding table size 9" x 47" (229 x 1194mm) extension table size 9" x 13- 1/4” (229 x 337mm) maximum table travel 55" (1397mm) maximum crosscutting length 38" (965mm) weight 70 lbs (154kg) inventory note: if you cannot find an item on this list, check the mounting locations or ex...

  • Page 53: Warning:

    50 50 assembly for safe and effective use, the sliding table should be attached to the left side of the saw table and in a way that the sliding table top is even with the table saw top the full length. 1. Disconnect and lockout power to the saw! 2. Attach the sliding table to the left side of the sa...

  • Page 54

    51 51 7. With the help of at least one other person to support the weight, turn the sliding table assembly over, and then position it against the side of the saw table. 8. Pull out the locking pin that is underneath the sliding table, and then slide the top part to one side to expose two of the moun...

  • Page 55

    52 52 14. Remove the t-bolt from the knurled pivot handle and set it aside for use in the next steps. 15. Insert the t-bolt underneath the miter gauge on the fence assembly into the sliding table t-slot near the saw blade. 16. Position the fence assembly along the table t- slots, then tighten the fo...

  • Page 56: Warning:

    53 53 operation 1. Loosen the t-bar set screw and the t-bar knurled lock handle, position the fence along the sliding table, then retighten the set screw and lock handle to hold it in place. 2. Loosen the two knurled pivot handles to rotate the fence assembly in a position that best suits your opera...

  • Page 57

    54 54 sliding table parts.

  • Page 58

    55 55 sliding table parts list item description qty. Item description qty. 201 button hd scr m6-1*12 8 214 support leg 2 202 lock washer 6mm 2 215 hex nut m8-1.25 2 203 flat washer 6mm 8 216 foot pad 2 204 sliding table side cover 2 217 lock lever flat washer 8mm 2 205 sliding table assembly 1 218 s...

  • Page 59

    56 56 sliding table fence parts.

  • Page 60

    57 57 sliding table fence parts list item description qty. Item description qty. 101 knurled handle m8-1.25 2 125 cap screw m6-1 x 16 2 102 long crosscut fence 1 126 set screw m6-1 x 8 1 103 knob bolt m6-1 x 35 1 127 flip stop bracket 1 104 handle screw m6-1 x 8 1 128 flip stop pivot pin 1 105 squar...

  • Page 61: Operator’S Manual

    58 58 operator’s manual router table attachment introduction the router table attachment mounts to most table saws that have 27" deep tables. This addition to your table saw features a universal router mount, a 27" wide precision-ground cast iron table, an extruded aluminum fence, and a starting pin...

  • Page 62

    59 59 specifications table size 20" x 27" (505 x 685mm) table t-slot size 3⁄4" x 3⁄8" fence board size (x 2) 12- 1⁄2" x 2-3⁄4" number of table inserts 2 table opening size 4" table insert inside openings 1", 2- 3⁄8" dust port size 2- 1⁄2" weight 70 lbs..

  • Page 63

    60 60 inventory note: if you cannot find an item on this list, check the mounting locations or examine the packaging materials carefully. Some components are pre-install for shipping purposes. Description qty a router table 1 b support leg 1 c fence & dust hood 1 d knurled fence handles 2 e t-slot b...

  • Page 64: Warning:

    61 61 assembly 1. Disconnect and lockout power to the saw! 2. Decide which of the following mounting options best suits your needs: 3. Remove an existing right wing of the saw table and use the existing wing mounting holes to attach the router table. 4. Mount the router table to the right side of th...

  • Page 65

    62 62 7. If you have long fence rails that will extend beyond the t-slots of the router table, you will have to modify the top of the rails. This entails making a cut-out that matches or exceeds the dimensions of the router table t- slot. 8. With the help of another person to hold the table and leg ...

  • Page 66

    63 63 11. Place the fence assembly over the studs of the t-slot bars, then secure the fence in place by threading the knurled handles onto the studs. Note: the two fence board shims provided with your router table can be placed between the outfeed fence board (left) and the fence to offset the outfe...

  • Page 67

    64 64 13. Slide the attached square nut on the guard bracket into the top fence t-slot, center it with the dust hood and dust port, then tighten the flat head cap screw to secure it in place. 14. Attach the plastic router guard to the guard bracket with the (2) star knob bolts. Attaching router to r...

  • Page 68

    65 65 3. Slide the router base onto the three hold-down clamps, position them so that they secure the router bit in the center of the table opening, and then tighten the hold-down knobs and adjustment bolts to secure the router in place (fig 13). 4. Install the remaining hold-down assembly to make s...

  • Page 69

    66 66 router table parts router table parts list item description qty. Item description qty. 601 router table 1 610 lock washer 8mm 3 602 router table insert 1” id 1 611 flat washer 8mm 3 603 router table insert 2- 3/8” id 1 612 router hold-down 4 604 set screw m8-1.25 x 40 1 613 hold down knob m6-1...

  • Page 70

    67 67 router table fence parts.

  • Page 71

    68 68 router table fence parts list item description qty. Item description qty. 501 dust port 2- 1/2” & 3” 1 514 button hd cap scr m5-.8 x 8 8 502 dust hood 1 515 hex nut m8-1.25 1 503 dust hood side cover 2 517 button hd cap scr m5-.8 x12 4 504 knurled handle m8 2 518 lock washer 6mm 3 505 router g...

  • Page 72

    69 69 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileigh . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f ullwood c...