1. DL manuals
  2. Baileigh
  3. Saw
  4. TS-1040E 30
  5. Operator's Manual

Baileigh TS-1040E 30 Operator's Manual

Summary of TS-1040E 30

  • Page 1

    Table saw model: ts-1040e 30 & 50 © 2012 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an omission or...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................ 3 general notes..................................

  • Page 3

    Switch parts list ........................................................................................................ 46 fence breakdown ................................................................................................. 47 fence parts list ...........................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Dust hazard wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term...

  • Page 9: Warning:

    6 6 protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises. High voltage use caution in high voltage areas. Do not assume the ...

  • Page 10

    7 7 safety precautions (cont.) 4. Kickback. Kickback happens when the piece part is thrown back toward the operator at a high rate of speed. Before operating this saw, understand how kickback occurs, and how to prevent it. 5. Reaching over saw blade. Never reach behind or over the blade with either ...

  • Page 11

    8 8 safety precautions (cont.) 20. Stay alert. Watch what you are doing and use common sense. Do not operate any tool or machine when you are tired. 21. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for binding of moving parts that ma...

  • Page 12

    9 9 safety precautions (cont.) 36. Never leave machine running unattended. Turn power off . Don’t leave machine until it comes to a complete stop. 37. Make sure machine is disconnected from power supply while motor is being mounted, connected or reconnected. 38. Saw appropriate material. Only use th...

  • Page 13

    10 10 specifications dimensions weight 370 lbs (168kg) l x w x h 60" x 38" x 40" (1524 x 965 x 1016mm) foot print (l x w) 21-1/2" x 19-1/2" (546 x 495mm) electrical switch locking paddle switch with overload protection switch voltage 240v motor type tefc capacitor start induction horsepower 2hp (1.5...

  • Page 14

    11 11 fence information fence size (l x w x h) 34-1/4" x 3-1/8" x 2-1/2" (870 x 80 x 63mm) miter gauge information miter gauge slot type t-slot miter gauge slot type (w x h) 3/4" x 3/8" (19 x 9.5mm) other information dust port size 4" (102mm) intended use table saw and the workpiece guide equipment ...

  • Page 15

    12 12 unpacking remove saw from the shipping cartons. Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Before assembling, read the manual thoroughly, familiarizing yourself with correct assembly and maintenance proced...

  • Page 16: Warning:

    13 13 cleaning your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. Do not use acetone or...

  • Page 17

    14 14 geting to know your machine identification 1. Left extension wing; 10. Fence lock handle; 2. Miter gauge; 11. Blade tilt handwheel; 3. Blade guard; 12. Blade height handwheel; 4. Fence; 13. Blade height lock; 5. Back rail; 14. Table tilt scale; 6. Right extension wing; 15. On/off switch; 7. Fr...

  • Page 18: Caution:

    15 15 transporting and lifting while transporting or handling the machine, be careful and let the activity be done by qualified personnel especially trained for this kind of activity! While the machine is being loaded or unloaded, make sure that no person or object gets crushed by the machine! Selec...

  • Page 19: Warning:

    16 16 installation important: consider the following when looking for a suitable location to place the machine: overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery...

  • Page 20: Warning:

    17 17 assembly 1 remove the shipping brace pull the switch out of the saw cabinet and remove the shipping brace. Shipping brace location motor cover install 2 motor cover install install the door by inserting the door pins into the hinge sockets on the cabinet. 3 handwheel install install the handle...

  • Page 21

    18 18 4 extension wings install a. Remove the m10 screws from the ends of the main table. B. Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly. C. The mating edges of the wings and the table must be clean, smooth, and flat, use a wire...

  • Page 22

    19 19 c. Checking fence parallelism. Slide the fence along the rail. If it drags across the table, adjust the foot at the rear of the fence to raise the fence off of the table just enough so that the gap between the fence and the table is even from front to back. Slide the fence up against the right...

  • Page 23: Warning:

    20 20 6 install the switch a. Install the magnetic switch onto the bottom left hand side of the front rail using two m5-.8 x 8 hex bolts, 5mm lock washers, and 5mm flat washers. Switch install miter gauge install 7 install the miter gauge a. Slide the miter gauge into the t-slot on the left hand sid...

  • Page 24: Warning:

    21 21 9 changing the blade a. Disconnect and lockout power to the saw! B. Remove blade guard assembly & table insert. C. Unlock the raise/lower handwheel lock and raise sawblade to maximum height. D. Depress locking pin (see fig) and slowly rotateblade toward you until pin engages into arbor. Hold a...

  • Page 25: Caution:

    22 22 10 install the blade guard and riving knife a. Reinstall the insert, slide the knurled knob out (see fig) and rotate it forward so it engages the upper bracket. B. Slide the blade guard spreader all the way down into the block, then rotate the knurled knob so it disengages the bracket and the ...

  • Page 26

    23 23 e riving knife thickness b saw blade thickness b blade kerf (width of saw blade cut) f. The distance of the riving knife from the gear rim must be between 3mm and 8mm. Measured radially through the center of the saw spindle. As fig.19. The highest point of the riving knife must be set beneath ...

  • Page 27

    24 24 dust collection it is recommended that you use a dust collector (not included) when using this machine. The minimum air flow requirement for this machine are listed below . The machine comes with a 4” dust port located on the side of the machine. The dust extraction equipment is to be switched...

  • Page 28: Caution:

    25 25 electrical connections a separate electrical circuit should be used for your tools. If an extension cord is used, use only 3-wire extension cords, which have grounding type plugs and receptacles, which accept the tool’s plug. Before connecting the motor to the power line, make sure the switch ...

  • Page 29

    26 26 repair or replace damaged or worn cord immediately. Extension cord safety extension cord should be in good condition and meet the minimum wire gauge requirements listed below: length amp rating 25ft 50ft 100ft 0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 ...

  • Page 30: Warning:

    27 27 adjustment before operation, the machine should be carefully adjusted for best performance. Blade raising and tilting mechanism 1. To raise or lower the blade, loosen lock knob (a) and turn the raising handwheel (b). 2. When desired height is obtained, tighten lock knob. The blade should be ra...

  • Page 31

    28 28 6. To set the fence perpendicular to the table, place a square on the table and against the side of the fence, loosen the top lock nuts (d) and adjust the setscrews (e) until the fence is perpendicular. Retighten lock nuts. 7. The pointer window (f) position can be adjusted if needed. Loosen p...

  • Page 32

    29 29 adjusting 45 and 90 degree positive stops the blade tilting mechanism of your saw is equipped with a positive stop at 45 and 90 degrees. To check and adjust these positive stops, proceed as follows: 1. Raise the saw blade to its maximum height. 2. Set the blade at 90 degrees to the table by tu...

  • Page 33

    30 30 6. Be positive the edge of workpiece next to face of miter gauge is straight and tight against miter gauge so that the workpiece does not rock or rotate. Always use both hands when operating the miter gauge. 7. The miter gauge is used for crosscutting, compound miter cutting, rabbeting, bevel ...

  • Page 34: Warning:

    31 31 operation safety precautions before operations the operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut wo...

  • Page 35

    32 32 crosscutting crosscutting requires the use of the miter gauge to position and guide the workstock. Place the workstock against the miter gauge and advance both the miter gauge and workstock toward the saw blade. The miter gauge may be used in either table slot, however, most operators prefer t...

  • Page 36: Warning:

    33 33 using dado blade set and dado insert dadoing is cutting a rabbet or a wide groove into the work. Most dado head sets are made up of two outside blades and four or five inside cutters, as shown in fig. 32. Various combination of saws and cutters are used to cut grooves fro m 1/8” to 13/16” for ...

  • Page 37: Warning:

    34 34 maintenance this table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done in order to assure continued operation of your saw. Check daily for any unsafe conditions and fix immediately. Check that all nuts and ...

  • Page 38

    35 35 lubrication the table saw has sealed lubricated bearings in the motor housing and the arbor assembly, they will not require any additional lubrication. Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them lubricated. Changing belts 1. Make su...

  • Page 39: Warning:

    36 36 troubleshooting problem solution saw will not start 1. Saw not plugged in. 2. Fuse blown or circuit breaker tripped. 3. Cord damaged. 1. Plug in saw. 2. Replace fuse or reset circuit breaker. 3. Have cord replaced by a certified electrician. Overload kicks out frequently 1. Extension cord too ...

  • Page 40

    37 37 blade does not come up to speed 1. Extension cord too light or too long. 2. Low house current. 3. Motor not wired for correct voltage. 1. Replace with adequate size extension cord. 2. Contact your electric company. 3. Refer to motor and /or nameplate. Machine vibrates excessively 1. Table not ...

  • Page 41

    38 38 table saw body breakdown.

  • Page 42

    39 39 table saw body parts list item description qty. Item description qty. 1 extension wing 2 17 6-1 x 12mm phlp head screw 4 2 10-1.25 x 25mm hex head bolt 6 18 lock washer 6mm 4 3 lock washer 10mm 6 19 flat washer (w) 6mm 4 4 flat wwasher 10mm 6 20 cabinet plate 1 5 table 1 21 flat washer 5mm 12 ...

  • Page 43

    40 40 trunnion assembly breakdown.

  • Page 44

    41 41 trunnion assembly parts list item description qty. Item description qty. 101 hex head bolt 8-1.25 x 16mm 1 146 6-1.0 x 20mm skt head bolt 5 102 lock washer 8mm 1 147 spring 1 103 fiber hex nut 16-2.0mm 1 148 limit ring 3 104 flat washer (w) 8mm 1 149 locking pin 1 105 flat washer 16mm 1 150 lo...

  • Page 45

    42 42 item description qty. Item description qty. 134 lock washer 10mm 4 179 elevation shaft 1 135 flat washer 10mm 4 180 spacer 2 136 shim 2 181 front trunnion 1 137 rear trunnion 1 182 bushing 1 138 shim washer 1 183 spring 1 139 spring plate 1 184 wave washer 1 140 5-0.8mm fiber hex nut 1 185 90°...

  • Page 46

    43 43 blade guard breakdown.

  • Page 47

    44 44 blade guard parts list item description qty. Item description qty. 315 roll pin 4 x 20 1 339 hex bolt m4-.7 x 8 4 319 torsion spring 1 340 guard support 4 321 lock nut m6-1 1 341 phlp hd scr m6-1 x 30 1 322 supporting arm 1 342 spacer 2 323 phlp hd scr m6-1 x 25 1 345 spacer 2 324 flat washer ...

  • Page 48

    45 45 miter gauge breakdown miter gauge parts list item description qty. Item description qty. 401 plug 1 409 flat washer 4mm 1 402 knob 1 410 pointer 1 403 spacer 1 411 block 1 404 miter gauge 1 412 stop pin 1 405 hex nut 5-0.8mm 3 413 bar 1 406 pan head screw 5-0.8 x 20mm 3 414 flat head screw 4-0...

  • Page 49

    46 46 switch breakdown switch parts list item description qty. Item description qty. 201 pan head tapping screw st3.5 x 18 2 208 flat washer 5mm 2 202 switch (hy56) 1 209 connection port 2 203 switch box 1 210 serrated washer 5mm 2 204 circuit breaker,10a 1 211 switch plate 1 205 nut 1 212 pan head ...

  • Page 50

    47 47 fence breakdown fence parts list item description qty. Item description qty. 501 glide pad 2 511 fence lock knob 1 502 special locking nut m12-1.75 5 512 lock nut m10-1.25 1 503 set screw m12-1.75 x 15 4 513 phlp hd scr m5-.8 x 25 2 504 set screw 2 514 lock washer 5mm 2 505 hex bolt m6-1 x 40 ...

  • Page 51

    48 48 rail breakdown rail parts list item description qty. Item description qty. 601 rear rail 1 611 lock washer 6mm 5 602 flat washer 10mm 2 612 socket head bolt m6-1 x 16 5 603 lock washer 10mm 2 613 fence insert 40 x 50 2 604 socket head bol m10-1.5 x 25 2 614 scale 1 605 socket head bol m8-1.25 ...

  • Page 52

    49 49 notes baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileighindustrial . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U n...