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Baileigh TS-1044H Operator's Manual

Manual is about: TABLE SAW

Summary of TS-1044H

  • Page 1

    Table saw model: ts-1044h © 2012 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error i...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................ 3 general notes..................................

  • Page 3

    Blade selection ..................................................................................................... 37 dado blades ............................................................................................................ 38 ripping ..................................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Dust hazard wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term...

  • Page 9: Warning:

    6 6 protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises. High voltage use caution in high voltage areas. Do not assume the ...

  • Page 10

    7 7 safety precautions (cont.) 4. Kickback. Kickback happens when the piece part is thrown back toward the operator at a high rate of speed. Before operating this saw, understand how kickback occurs, and how to prevent it. 5. Reaching over saw blade. Never reach behind or over the blade with either ...

  • Page 11

    8 8 safety precautions (cont.) 20. Stay alert. Watch what you are doing and use common sense. Do not operate any tool or machine when you are tired. 21. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for binding of moving parts that ma...

  • Page 12

    9 9 safety precautions (cont.) 36. Never leave machine running unattended. Turn power off . Don’t leave machine until it comes to a complete stop. 37. Make sure machine is disconnected from power supply while motor is being mounted, connected or reconnected. 38. Saw appropriate material. Only use th...

  • Page 13

    10 10 specifications item ts-1044h product dimensions weight 347ibs l x w x h 66.4" x 40" x 41" foot print (l x w) 19.1" x 19.5" electrical switch magnetic with thermal overload protection motor type tefc capacitor start induction horsepower, voltage, cycle, phase, amps 1.75hp, 110v/220v, 60hz, 1ph,...

  • Page 14

    11 11 intended use table saw and the workpiece guide equipment supplied with it are intended to be used exclusively for the following purposes: laminated and unlaminated board materials (e.G. Chipboard, coreboard, mdf board, ...) solid wood gypsum plasterboard, cardboard, veneer with a suitable clam...

  • Page 15: Warning:

    12 12 unpacking remove saw from the shipping cartons. Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Before assembling, read the manual thoroughly, familiarizing yourself with correct assembly and maintenance proced...

  • Page 16

    13 13 geting to know your machine thank you for choosing this table saw. This unit is carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble free operation a reasonable amount of c...

  • Page 17

    14 14 the moveable caster on this saw with (2) casters (2) leveling screws front caster and front pedal that will easier to move this saw and to place this saw as you want. Before performing machine leveling adjustment, shift the foot pedal upward to allow the leveling screws to rest on the floor. T...

  • Page 18: Caution:

    15 15 low voltage. Although the motor is designed for operation on the voltage and frequency specified on the motor, normal loads will be handled safely on voltage no more than ten percent above or below that figure. Heavy loads, however, require that voltage at motor terminals equal the voltage spe...

  • Page 19

    16 16 installation important: consider the following when looking for a suitable location to place the machine: overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery...

  • Page 20: Warning:

    17 17 warning: before operating; make sure it is positioned firmly on a solid work surface. If it tips over on you, it could cause severe injury or death..

  • Page 21: Warning:

    18 18 assembly install table extension wings 1. Attach the table extension wings to the main table using 8 x 12mm hex head bolts (4 per wing), and 8 lock washers. 2. Align the table extensions with the table and loosely attach the bolts. 3. Place a straightedge on the table and extension to align th...

  • Page 22

    19 19 front rail installation the 36” front rail consists of 2 pieces of tubes and joining pins. 1. Loosely thread the six square head bolts to the front of the table. 2. Do not tighten down the nuts; leave the square heads of the bolt protruding from the table 3. From the left side of the saw, slid...

  • Page 23

    20 20 5. From the right side of the saw, slide the upper slot of the right front rail onto the square head bolts. 6. Fit the 2 rails together. 7. Tighten down the nuts to firmly secure the front rails to the table. Rear rail installed 36” rear rail with 2 pieces of rail. 1. Use 6 cap screws with loc...

  • Page 24: Caution:

    21 21 install blade guard the blade guard assembly that consists of the clear shield, the spreader and the anti-kickback pawls on each side. Each has important safety functions during the operation of the saw. 1. Disconnect and lockout power to the saw! 2. Remover the table blade insert. 3. Insert t...

  • Page 25

    22 22 anti-kick back pawl the anti-kickback pawls allow the workpiece to travel in only one direction. If the workpiece moves backwards, the pawls will dig into the workpiece to slow or stop it. The pawls must return to their bottom-most position after pivoting. Note: the right pawl is designed to t...

  • Page 26

    23 23 riving knife use the riving knife for all non-through cuts made with a standard table saw blade or dado blade. Use the riving knife for those special operations where the blade guard or its components get in the way of safe operation, such as with very narrow cuts. The key difference between t...

  • Page 27

    24 24 table insert to install the zero clearance insert: 1. Disconnect and lockout power to the saw! 2. Lower the blade to the lowest position below the table surface. 3. Verify that the blade is properly installed and secure. 4. Install the table insert. 5. Adjust the table insert set screws with a...

  • Page 28: Warning:

    25 25 saw blade 1. Disconnect and lockout power to the saw! 2. Set the blade to 90º and raise it to its highest position. 3. Loosen the knob on the table insert and remove the table insert and blade guard/riving knife, depending on what is installed. 4. Use the arbor wrenches to loosen and remove th...

  • Page 29: Warning:

    26 26 fence assembly align the fence parallel to the blade 1. Disconnect and lockout power to the saw! 2. Slide the fence over to the right t-slot on the saw table top. 3. Lock down the fence handle and make a visual check that the fence is parallel with the t-slot along the entire length. Also, you...

  • Page 30

    27 27 level the fence the fence should be parallel to the table and sit approximately 2mm above the table’s surface (so the fence will not scratch the table and a thin work piece will not get stuck or jammed under the fence). 1. Disconnect and lockout power to the saw! 2. Loosen the hex nut (f) on t...

  • Page 31

    28 28 dust collector it is recommended that you use a dust collector (not included) when using this saw. The saw comes with a 4” dust port located on the lower left side of the machine. The minimum air flow requirement for this machine are listed below. Air current speed is 20m/s for vacuum suction ...

  • Page 32

    29 29 push stick the proper use of a push stick will reduce the risk of injury by keeping your hands away from the blade while cutting. Whenever your hands will get within 12" of the blade a push stick should be used. To maintain control when cutting large workpieces, start the cut by feeding with y...

  • Page 33: Caution:

    30 30 electrical connections a separate electrical circuit should be used for your tools. If an extension cord is used, use only 3-wire extension cords, which have grounding type plugs and receptacles, which accept the tool’s plug. Before connecting the motor to the power line, make sure the switch ...

  • Page 34

    31 31 repair or replace damaged or worn cord immediately. Extension cord safety extension cord should be in good condition and meet the minimum wire gauge requirements listed below: length amp rating 25ft 50ft 100ft 0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 ...

  • Page 35: Warning:

    32 32 adjustment before operation, the machine should be carefully adjusted for best performance. Adjusting the 45° & 90° bevel stops 1. Disconnect and lockout power to the saw! 2. Raise the blade to its highest position and lift the blade guard. 3. Loosen the bevel lock knob and turn the blade tilt...

  • Page 36

    33 33 adjusting the bevel angle pointer the bevel pointer should read “0” when the blade is at 90° to the table. If not, with the blade set 90° vertical to the table, proceed as follows: 1. Disconnect and lockout power to the saw! 2. Remove the handwheel by loosening the handwheel lock knob. 3. Once...

  • Page 37: Caution:

    34 34 blade height adjustment the blade height adjustment handwheel is located on the front of the saw and there is a lock knob on the handwheel that allows you to lock the wheel and secure the blade at the desired height. To raise or lower the blade: 1. Loosen the blade height lock knob by turning ...

  • Page 38: Warning:

    35 35 operation safety precautions before operations the operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut wo...

  • Page 39

    36 36 non-through & through cuts non-through cuts a non-through cut is a sawing operation where the blade does not extend above the top face of the wood stock. Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the blade guard...

  • Page 40

    37 37 minor warping: slightly cupped workpieces can be safely supported with cupped side facing the table or fence; however, work-pieces supported on the bowed side will rock during the cut, which could cause kickback. Blade requirements to ensure that the spreader or riving knife works safely, the ...

  • Page 41

    38 38 combination blade features designed to cut both with and across grain 40-50 teeth alternate top bevel and flat, or alternate top bevel and raker tooth profile teeth are arranged in groups gullets are small and shallow (similar to a cross-cut blade), then large and deep (similar to a ripping bl...

  • Page 42: Warning:

    39 39 ripping ripping is the operation of making a lengthwise cut through a board. The rip fence is used to position and guide the workstock. One edge of the workstock rides against the rip fence while the flat side of the board rest on the table. Since the workstock is pushed along the fence, it mu...

  • Page 43: Warning:

    40 40 1. Take the necessary precautions to reduce the likelihood of kickback. 2. If using natural wood, joint one long edge of the workpiece on a jointer. This provides a flat, consistent surface that can slide along the fence, which minimizes chances of the workpiece moving during the cut, and redu...

  • Page 44: Warning:

    41 41 miter ripping miter ripping is performed the same as ripping but with the saw blade set to an angle not perpendicular with the table surface. To tilt the blade to the left, anywhere between 0° and 45°. This is used most often when cutting bevels, compound miters or chamfers. After changing the...

  • Page 45: Warning:

    42 42 • one of the rules in running a saw is that you never hang onto or touch a free piece of workstock. Hold the supported piece, not the free piece that is cut off. The feed in crosscutting continues until the workstock is cut in two, the workstock is then slid sideways slightly away from the bla...

  • Page 46: Warning:

    43 43 miter cross cutting this operation is the same as cross cutting, except the miter gauge is set to an angle other than 0. After changing the blade angle, verify the alignment of the guard and splitter and verify that there is clearance with the saw blade. Hold the work piece firmly against the ...

  • Page 47: Warning:

    44 44 dado cutting dadoing is cutting a rabbet or a wide groove into the workpiece that does not cut all the way through the material. Most dado head sets are made up of two outside blades and four or five inside cutters. Dadoing may also be performed using a standard blade and making multipule pass...

  • Page 48: Warning:

    45 45 do not make through cuts with a dado blade. Dado blades are only intended for non- through cuts. Failure to heed this warning could result in serious injury. Never try to dado a warped board by holding it down against the table. If kickback occurs, your hand could be pulled into the blade, res...

  • Page 49

    46 46 5. Reconnect the saw to the power source. 6. Turn the saw on. The blade should run smoothly, with no vibrations. 7. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 8. If the cut is satisfactory, repeat the cut with the actual workpiece. Cutting dadoes with...

  • Page 50: Important:

    47 47 rabbet cutting a rabbet is an l-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade. Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence. Make the sacrificial fence the same length as the fen...

  • Page 51: Warning:

    48 48 cutting rabbets with a standard blade a ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. Also, a sacrificial fence is not required when cutting rabbets with a stan- dard blade. To cut rabbets with the ...

  • Page 52

    49 49 cutting tools (optional) cutting tools such as pushsticks (one included with the saw), push blocks, featherboard, crosscut sleds, etc.. Are extremely useful in provideing additional safety as well as added accuracy to your cut. While these types of tools may be purchased, they are often the fi...

  • Page 53: Warning:

    50 50 maintenance this table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done in order to assure continued operation of your saw. Check daily for any unsafe conditions and fix immediately. Check that all nuts and ...

  • Page 54

    51 51 cleaning cleaning the saw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant. O...

  • Page 55

    52 52 changing belt 1. Disconnect and lockout power to the saw! 2. Lower the blade completely, and then open the side access cover. 3. Loosen the hex nuts (c) that secure the motor and raise the motor fully to remove tension on the v-belt. 4. Roll the v-belt off of the arbor and motor pulleys. 5. Wh...

  • Page 56: Warning:

    53 53 troubleshooting problem solution saw will not start 1. Saw not plugged in. 2. Fuse blown or circuit breaker tripped. 3. Cord damaged. 1. Plug in saw. 2. Replace fuse or reset circuit breaker. 3. Have cord replaced by a certified electrician. Overload kicks out frequently 1. Extension cord too ...

  • Page 57

    54 54 blade does not come up to speed 1. Extension cord too light or too long. 2. Low house current. 3. Motor not wired for correct voltage. 1. Replace with adequate size extension cord. 2. Contact your electric company. 3. Refer to motor and /or nameplate. Machine vibrates excessively 1. Table not ...

  • Page 58

    55 55 table saw parts diagrams.

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    56 56.

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    57 57.

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    58 58.

  • Page 62

    59 59 table saw parts list item descriptions specification qty. 1 rip fence assembly 36" 1 1.1 end cap 4 1.2 adaptor 2 1.3 hex screw m6 x 1.0p x 45 1 1.4 bracket 1 1.5 frictional plate 1 1.6 square bolt m8 x 1.25p x 20 6 1.7 pointer 2 1.8 round head tapping screw m3 x 1.06p x 6 4 1.9 pan head screw ...

  • Page 63

    60 60 2.7 bolt 1 2.8 rod 1 2.9 rod bracket-left 2 2.10 rod bracket-right 2 2.11 pan head screw m4 x 0.7p x 10 2 2.12 pin 2 2.13 right cover 1 2.14 protective shield-right 1 2.15 anit-loose nut m5 x 0.8p (8b x 6h) 1 2.16 anit-kick finger-left 1 2.17 spring 1 2.18 block 1 2.19 pin 1 2.20 spreader shaf...

  • Page 64

    61 61 3.12 ring 1 3.13 flat head screw m6 x 1.0p x 8 1 3.14 miter scale 1 4 extension table 2 6 table insert assembly 1 7 bolt 1 8 set screw m5 x 0.8p x 12 4 9 set screw m8 x 1.25p x 20 2 10 table 1 11 hex nut m8 x 1.25p (13b x 6.5h) 4 12 trunnion support 2 13 flat washer 8.5 x 16 x 2.0t 15 14 sprin...

  • Page 65

    62 62 28 ball bearing 6202 2 29 key 5 x 5 x 18 1 30 arbor 1 31 hex screw m6 x 1.0p x 20 3 32 fixed plate 1 33 flat washer 6.7 x 16 x 2.0t 3 34 anit-loose nut m6 x 1.0p (10b x 7h) 3 35 socket hex screw m6 x 1.0p x 12 4 36 clamper support 1 37 pulley 1 38 retaining ring stw-15 1 39 ball bearing 6002 2...

  • Page 66

    63 63 50.14 length scale-right 0"~36" 1 51 sawblade 10'' x 40t 1 52 sawblade clamp 1 53 nut tw5/8"-12 (in) 1 54 dust guard 1 55 pan head screw m5 x 0.8p x 30 4 58 fix shaft bolt 1 59 handle 1 60 spring 1 61 retaining ring etw-8 1 62 retaining ring rtw-24 1 63 guide shaft 1 64 fixing knob 1 65 handwh...

  • Page 67

    64 64 88 hex screw w/washer m8 x 1.25p x 12 (13b x 6.5h) 3 89 fixed plate 1 90 round head screw m4.5 x 1.81p x 9 5 91 stand 1 92 strain relief sb8r-1 1 93 side cover 1 94 push sticks 1 96 hex screw m8 x 1.25p x 60 4 97 wheel 4 98 anit-loose nut m8 x 1.25p (13b x 9h) 4 99 knob 5/16"-18nc x 3/4" 2 100...

  • Page 68

    65 65 notes baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileighindustrial . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U n...