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  5. Operator's Manual

Baileigh WL-1220VS Operator's Manual

Manual is about: VARIABLE SPEED WOOD LATHE

Summary of WL-1220VS

  • Page 1

    Variable speed wood lathe model: wl-1220vs © 2013 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an om...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................ 3 general notes..................................

  • Page 3

    Wood lathe operation .............................................................................................. 41 parts diagram - sheet 1 ....................................................................................... 43 parts diagram - sheet 2 .............................................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Dust hazard wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term...

  • Page 9: Warning:

    6 6 safety precautions wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal ...

  • Page 10

    7 7 safety precautions (cont.) 11. Sanding polishing. Remove thetool rest beforeperforming polishing or sanding operations. 12. Keep work area clean. Cluttered areas invite injuries. 13. Overloading machine. By overloading the machine you may cause injury from flying parts. Do not exceed the specifi...

  • Page 11

    8 8 safety precautions (cont.) 27. Keep children away. Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords. 28. Know the location of the on - off switch and the “e”- stop button. 29. Do not operate machine if under the influence of alcohol or d...

  • Page 12

    9 9 specifications swing over bed 12 ” (304.8mm) swing over tool rest 9.4 ” (238.76mm) maximum distance between centers 20” (508mm) inboard face plate diameter 3” (76.2mm) distance - beanch top to spindle centerline 13” (330mm) inboard spindle 1”, 8tpi, rh thread outboard spindle 3/4”, 16tpi, lh thr...

  • Page 13

    10 10 unpacking remove lathe from the shipping cartons. Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Before assembling, read the manual thoroughly, familiarizing yourself with correct assembly and maintenance proc...

  • Page 14

    11 11 geting to know your machine a outboard tool rest mount b spindle handwheel c headstock d faceplate e spur center f tool rest g tool rest lock handle h tool rest base i live center j quill lock handle k tailstock l quill handwheel m tailstock release lever n leveling foot o lathe bed p tool res...

  • Page 15: Warning:

    12 12 assembly before use, the tool rest must be moved out of its shipping position and centers must be inserted. Installing the outboard turning attachment is optional. 1. Loosen the release lever (a) and rotate the tool rest base (b) away from the lathe bed. 2. Tighten the release lever (a). 3. Lo...

  • Page 16: Warning:

    13 13 installation important: consider the following when looking for a suitable location to place the machine: overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery...

  • Page 17: Warning:

    14 14 mounting once you have confirmed that your machine is running properly, you may decide to mount it to a workbench. Remove the adjustable feet and mount it through the holes in the base. The strongest mounting option is a "through mount" where holes are drilled all the way through the workbench...

  • Page 18: Caution:

    15 15 electrical connections a separate electrical circuit should be used for your tools. If an extension cord is used, use only 3-wire extension cords, which have grounding type plugs and receptacles, which accept the tool’s plug. Before connecting the motor to the power line, make sure the switch ...

  • Page 19

    16 16 use only 3-wire extension cords that have grounding type plugs and receptacles that accept the tool’s plug. Repair or replace damaged or worn cord immediately. Extension cord safety extension cord should be in good condition and meet the minimum wire gauge requirements listed below: length amp...

  • Page 20

    17 17 electrical diagram.

  • Page 21: Warning:

    18 18 initial startup once the setup is complete, test run your machine to make sure it runs properly and is ready for regular operation. This procedure should be used when ever the machine has been moved, repaired, out of service for and extended period of time, or when a new operator is becoming f...

  • Page 22

    19 19 7. Remove the switch lockout key (c). 8. Try to turn the start the machine by lifting the paddle switch (b) with the lockout key removed. If the machine does not start, the switch lockout feature is working as designed. If the machine starts, immediately stop the machine. The switch lockout fe...

  • Page 23

    20 20 basic controls this manual describes the basic operation of this machine and is no substitute for training and experience. If you have never used this type of machine or equipment before, it is strongly recommend that you get formal training from an experienced lathe operator, read books, or t...

  • Page 24

    21 21 changing speed ranges the variable speed motor allows the spindle speed to vary within three separate ranges. For greater speed variations, the belt in the headstock can be repositioned. A label on the top of the headstock illustrates the belt positions and their speeds. 1. Unplug or disconnec...

  • Page 25: Warning:

    22 22 5. Move the belt tension lever down, adjusting tension so that when the belt is pressed with moderate force, 1/2" of belt deflection is measured (d). Then tighten belt tension lever screw. 6. Close the rear covers. Live center removal and installation 1. Verify the on/off switch is off and the...

  • Page 26

    23 23 adjusting tailstock the tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is engaged, a locking plate lifts and secures the tailstock to the bed. 1. Verify the on/off switch is off and the lockout key is removed. 2. Loosen the release lever (...

  • Page 27

    24 24 spur center removal and installation the spur center installs into the headstock spindle with a taper fit. 1. Unplug or disconnect lathe from power source and lock out power. 2. Insert the tapered end of the center into the spindle, and push it in quickly and firmly. 3. Check that the center i...

  • Page 28

    25 25 faceplate removal and installation removal 1. Unplug or disconnect lathe from power source and lock out power. 2. If installed, remove the spur center. 3. Hold the headstock spindle wheel (a) securely and turn the faceplate (b) counterclockwise until it is removed. Installation 1. Unplug or di...

  • Page 29

    26 26 outboard turning this lathe is equipped with a detachable outboard turning attachment. This provides additional clearance for a greater variety of turning tasks. Follow the faceplate mounting instructions to mount a workpiece to the spindle handwheel for outboard turning. The method for attach...

  • Page 30: Caution:

    27 27 operation the following directions will give the inexperienced operator a beginning point for common lathe operations. Practice on scrap material before attempting serious work. Lathe tools standard wood turning tools come in several different configurations (fig. 2 3 ). The majority of turnin...

  • Page 31

    28 28 • skew chisel —a very versatile tool that can be used for planing, squaring, v-cutting, beading, and parting off. The skew chisel is flat, double- ground with one side higher than the other (usually at an angle of 20- 40˚). Figure 25 shows an example of a skew chisel. • scrapers —mainly used w...

  • Page 32

    29 29 spindle turning working with any material that is attached to the lathe centers is called a spindle turning. This is the principal type of wood turning (chair and table legs, lamp stems, etc.) the turning of spindles can be done with either a scraping or cutting technique. The cutting techniqu...

  • Page 33

    30 30 the diagonal method, fig. 29, consists of drawing lines from corner to corner, with the intersection marking the center of the work. After marking each end, mark the true center with a punch awl or dividers (fig. 30). If the stock is hardwood, the centers should be drilled to a depth of about ...

  • Page 34

    31 31 tool rest position mount the tool rest in place about 1/8” away from the work and 1/8” above the work centerline (fig. 33). This position may be varied to suit the work and the operator. Place a guide mark on the tool rest shank as an aid to quick and accurate resetting. Roughing a cylinder th...

  • Page 35

    32 32 1. The tool may be advanced along the work either from right to left or from left to right. Left to right (from headstock to tailstock) is preferred since this action throws chips clear of the operator. 2. The gouge is rolled over slightly in the same direction it is advancing. 3. The tool is ...

  • Page 36: Warning:

    33 33 smoothing a cylinder to smooth a cylinder, use a large skew chisel. This requires practice, but experience with this tool is very important. Place the cutting point near the center of chisel and high on the work (fig. 39). Sometimes, in striving for a certain position in relation to the work, ...

  • Page 37

    34 34 faceplate turning faceplate turning is when a workpiece is mounted to the faceplate, which is mounted to the headstock spindle. This type of turning is usually done with open- faced workpieces such as bowls. Fig. 41. If screws cannot be placed into the workpiece, then a backing block must be g...

  • Page 38: Warning:

    35 35 maintenance maintenance on your lathe should be done at periodic intervals to ensure that the machine is in good working order. Inspection and maintenance should be performed at least twice a year but more often if the lathe receives constant use. Check daily for any unsafe conditions and fix ...

  • Page 39

    36 36 lubrication lubricate the locations shown (a) in figure 43 with light machine oil. Fig 43 a.

  • Page 40

    37 37 changing belt removal 1. Unplug or disconnect lathe from power source and lock out power. 2. Loosen the belt tension lock lever (a). Be sure the belt tension lever (b) moves freely to release tension from the belt. 3. Open the rear access covers (c). 4. Loosen both set screws (d) on the spindl...

  • Page 41

    38 38 installation 1. Place the new belt over the spindle pulley. 2. Slide the spindle back through the headstock and into the original position. A mallet may be required. 3. Install the headlock spindle handwheel and tighten both set screws (d). 4. Loosely install the belt on the motor pulley in th...

  • Page 42

    39 39 motor service keep the motor as clean as possible. Prevent any water, oil, or wood chips from entering inside the motor housing. Be sure to clean the machine after every use. The bearings inside the motor are shielded and lubricated for the life of the bearing and require no routine maintenanc...

  • Page 43: Warning:

    40 40 troubleshooting motor & electrical symptom possible cause possible solution machine does not start or a breaker trips. 1. Plug/receptacle is at fault or wired incorrectly. 2. Power supply is at fault/switched off. 3. Lockout key is at fault. 4. Motor on button or on/off switch is at fault. 5. ...

  • Page 44

    41 41 wood lathe operation symptom possible cause possible solution vibration noise while machine is running; noise changes when speed is changed. 1. Belt cover loose. 1. If necessary, install a soft, vibration dampening material between the belt cover and the headstock casting. Vibration noise whil...

  • Page 45

    42 42 symptom possible cause possible solution tailstock moves. 1. Tailstock mounting bolt loose. 2. Too much clamping pressure applied by tailstock. 3. Bed surface is oily or greasy. 1. Tighten. 2. Apply less clamping pressure with tailstock. 3. Clean bed surface to remove oil/grease. Spindle rpm d...

  • Page 46

    43 43 parts diagram - sheet 1.

  • Page 47

    44 44 parts diagram - sheet 2.

  • Page 48

    45 45 parts list item description specification qty. 1 spindle handwheel 1 2 set screw 1/4"-20unc x 1/4" 3 3 ball bearing 6004 1 4 wavy washer bww-6302 1 5 collar 2 6 sensor ring 1 7 round head screw 3/16"-24unc x 5/8" 4 8 wire clip acc-2.5 2 9 hex nut 3/16"-24unc 4 10 set screw m4 x 0.7p x 6 3 11 h...

  • Page 49

    46 46 item description specification qty. 38 tailstock lock handle assembly 5/16"-18unc-15l 1 39 s-ring stw-10 1 40 handle 1 41 bolt 2 42 tailstock handwheel 1 43 cranks 1 44 bolt 1 45 clamp 2 46 lock nut m10 x 1.5p 2 47 tailstock lock handle assembly 5/16"-18unc-20l 1 48 tool rest 6" 1 49 turret se...

  • Page 50

    47 47 item description specification qty. 59 lathe bed 1 60 tooth washer 5.3 x 10 x 0.6t (bw-5) 1 62 round head screw 3/16"-24unc x 7/8" 1 63 digtal display switch box assembly 110v,61hz/vr (csa/ul) 1 63.1 digital display board 110vvr 1 63.2 box switch 1 63.3 switch box plate 1 63.4 safety switch 1 ...

  • Page 51

    48 48 notes.

  • Page 52

    49 49 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileighindustrial . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f...