. Remove cardboard carton from metal frame 2. Remove operating instructions and owners manual located on top of go-kart. E - rev - a 4. Remove bolts as indicated in photo from both sides of metal frame 5. Carefully remove metal frame 3. Remove hardware box baja blaster 6.5 set up instructions.
2 rear rack rear tire seat seat cover front tire cross support steering wheel front bumper front tire seat rear tire cross braces seat cover left brush guard right brush guard left and right nerf bars nerf brace nerf brace 6. Remove parts from crate, layout according to diagram 7. Remove parts from ...
3 tie rod 8. Attach tie rod to spindle assembly 9. To attach rear axle to support bar you must first remove the rear bumper trailing arm axle support 0. Attach rear shock to axle using bolt and nut already attached to shock. Tie rod and rear shock assembly cotter pin axle note: the rear guard has be...
4 . Attach front wheels using 4 m0 nuts torque lug nuts to 33ft.Lbs. Make sure the air fill valve is facing out. 2. Attach rear wheels using m0 nuts. Torque lug nuts to 33ft. Lbs. Front and rear wheel assembly note: the front rim is not as “deep” as the rear rim on the side containing the air fill v...
5 3. Attach steering support to frame using m0x55 bolt and m0 nut. Once assembled the steering column can be used to adjust the steering wheel height. 4. Attach top of steering support bracket to steering shaft using m0x90 bolt and m0 nut. 5. Attach steering wheel to steering support using m2 nut. T...
4 rubber gromets 6. Attach seats to frame using phillips screw driver, m6x30 screws, m6 washers, rubber grommets and m6 nuts. 7. Put seat cover over seat and tie down. 6 seat assembly.
5 8. Attach nerf bar to frame and add nerf brace using m0x30 and m2-25 bolts and nuts 9. Attach front bumper to front of frame using m8x40 bolt, lockwasher and m8 nut. M2x25 bolt and nut m0x30 bolt and nut 7 nerf bar and front bumper assembly nerf brace nerf bar lock washer.
6 20. Attach front of brush guards to frame using m2x90 bolt and m2 nut. 2. You must first remove the rear bumper before attaching the rear of brush guards to the frame. Use m2x05 bolt and m2 nut to attach. Make certain that you reattach the rear bumper. 8 front bar cage assembly.
7 22. Attach cross bar behind seat using sleeve, m2x00 bolt and m2 nut. 23. Attach cross bar to top mounting point of brush guard using sleeve, m2x05 bolt and m2 nut. 9 cross bar assembly sleeve.
8 24. Attach front of rear cargo rack to bar cage using m2x75 and m2 nut. 25. Attach rear of cargo rack using m0x25 bolt and m0 nut. 0 rear cargo rack assembly 26. To attach brushguard cross support you must loosen the attachments on the side of the bar cage frame. Use m0-70 bolts and m0 nuts. Make ...
9 27. Attach seat belt to bar cage using m2x25 bolt and nut. Torque bolts to 39 ft.Lbs. 28. Attach headrest using 6mm nut. Seatbelt and headrest assembly.
0 29. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. 30. Fill gas tank as specified in owners manual. 31. Refer to owners manual for proper starting instructions. !!Warning!! This engine may be shipped with packing oil in the engine. This oil should be dra...
