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Baja BO250 UTV Owner's Manual

Summary of BO250 UTV

  • Page 1

    Minimum age requirement 16 rev.C 021309 owner’s manual bo250 utv read this manual carefully. It contains important safety information. No one under the age of 16 should operate this utv always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government...

  • Page 2

    2 congratulations on your purchase of the baja motorsports utv it is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase. During the warranty period baja, inc. Will at its option, repair, provide replacement parts or replace ...

  • Page 3: Warning

    3 this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Warn...

  • Page 4: Table of Contents

    4 table of contents notice to users....................................................................................... 6 baja 250cc utv........................................................................................... 10 location of warning labels...........................................

  • Page 5: Table of Contents

    5 table of contents periodic maintenance schedule....................................................... 37 periodic lubrication schedule............................................. 37 air filter.................................................................................................... 38 ...

  • Page 6: Notice to Users

    6 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay attention to the messages. Note: indicating special information which is to make maintenance easier or instructions clear...

  • Page 7: Notice to Users

    7 we believe in conservation and protection of the earth’s natural resources. We encourage every vehicle owner and operator to do the same by obeying posted signs and riding only in areas designated and approved for off-road recreational use. Notice to users this utv is not a toy. It could be hazard...

  • Page 8: Notice to Users

    8 · never operate this utv at excessive speeds. Always operate at a speed that is proper for the terrain, visibility, operating conditions, and the operator’s skill / experience. · never attempt jumps or other stunts. · always inspect the utv each time before use to ensure it is in a safe operating ...

  • Page 9: Notice to Users

    9 · always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. · always be careful when skidding or sliding. Learn to safely ...

  • Page 10: Baja 250Cc Utv

    10 baja 250cc utv right left gas tank steering wheel front wheel cargo bed passenger handle key switch accelerator and brake pedals brush guard front bumper forward/reverse lever rear wheel headrests cargo bed latch parking brake lever mirror radiator fill cap seat belts rear shocks front shocks car...

  • Page 11: Location of Warning Labels

    11 location of warning labels 1 2 3 4 5 6 7 located on left and right side panels 8 9 5 10

  • Page 12: Location of Warning Labels

    12 location of warning labels 2 1 4 3.

  • Page 13: Location of Warning Labels

    13 location of warning labels 8 5 7 6 9 10

  • Page 14: Controls And Indicators

    14 controls and indicators key switch to start the vehicle turn key switch right (cw) and hold until engine is running smoothly. The engine should now idle. Turn key switch left (ccw) to turn engine off. Note: key can only be removed when engine is off. Emergency shut off switch for engine to run, t...

  • Page 15: Controls And Indicator

    15 controls and indicator transmission gear shift lever the transmission gear shift lever is located between the driver and passenger seat cushion. To put the transmission in forward, place lever down. To put transmission in reverse, pull lever back. Note: be sure to depress the brake pedal before s...

  • Page 16: Operation Instructions

    16 operation instructions starting the utv 1. Read warning and loading labels, be sure to secure load (if any). 2. Study and understand all controls and indicators. 3. Fasten seat belt including passenger (if any). 4. Depress the brake pedal, turn ignition key clockwise and hold. 5. Keeping the brak...

  • Page 17: Operation Instructions

    17 warning make certain the hydraulic stand is secure when working under the bed. Failure to do so may result in severe injury or death. Warning do not lower cargo bed until all persons and objects are clear from cargo bed area. Gently lower cargo bed, do not drop bed down. Failure to do so may resu...

  • Page 18: Operation Instructions

    18 towing with the utv • never tow a vehicle or trailer on public streets or highways. • speed should be reduce when towing. • use extreme caution. • never allow riders in or on whatever is being towed. • total vehicle capacity (load weight, weight of whatever is being towed) should not exceed the p...

  • Page 19: Operation Instructions

    19 warning remove the key and set the parking brake. Do not charge a frozen battery or batteries with bulging cases. Discard batteries according to state and local environmental legal guidelines for battery disposal. Frozen batteries may explode. Caution batteries with low charge will freeze at low ...

  • Page 20: Operation Instructions

    20 returning stored utv to service 1. Restore the fueling system to operational standards. 2. Remove plug from fuel tank vent. 3. Connect fuel vent line to fuel tank vent. 4. Connect the battery cables making sure to connect the positive cable first. 5. Engage the parking brake and crank the engine ...

  • Page 21: Operating Your Utv

    21 make sure that it is legal to ride in the area you selected. Review the local laws and make sure you are not trespassing. Call the police if you don’t know where you can ride. Protect your riding areas. When you are riding, remember to keep the terrain in good condition. Don’t destroy plants, tre...

  • Page 22: Operating Your Utv

    22 inspection before riding warning failing to inspect the utv before operating could be hazardous. Failing to perform proper maintenance could also be hazardous. Failing to inspect and maintain your utv could increase the chances of an accident or equipment damage always inspect your utv each time ...

  • Page 23: Operating Your Utv

    23 warning operating this utv with improper tires, or improper tire air pressure could be hazardous. If you use improper tires or improper air pressure, you may lose control of the utv. This will cause an accident. Always use the tires with size and type tires specified in this user’s manual. Always...

  • Page 24: Operating Your Utv

    24 safety gear a dot approved motorcycle helmet is the most important part of you safety gear. A dot approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly. You should wea...

  • Page 25: Operating Your Utv

    25 break-in the first 10 hours is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle. The following guidelines explain proper break-in procedures. Maximum throttle opening recommen...

  • Page 26: Operating Your Utv

    26 starting the engine before attempting to start the engine, make sure to follow these steps. 1. Any maintenance checks have been made. 2. Parking brake is applied. 3. Driver and passenger (if any) is seated with seat belt on. 4. Brake pedal is applied. Warning the utv could start moving as soon as...

  • Page 27: Operating Your Utv

    27 warning operating this utv on paved surfaces, including sidewalks, paths, parking lots, driveways and streets could be hazardous. Utv tires are designed for off-road use. Paved surfaces may seriously affect handling and control of the utv, and may cause the vehicle to lose control. Avoid operatin...

  • Page 28: Operating Your Utv

    28 warning failing to use extra care when operating on excessively rough, slippery, or loose terrain could be hazardous. Failing to use extra care could cause loss of traction. This could result in an accident, including an overturn. Do not operate under these conditions until you have learned and p...

  • Page 29: Operating Your Utv

    29 operating your utv when you are sure that the engine is warm, release the parking brake. Warning the utv may start moving as soon as you release the parking brake. Unexpected movement could cause you to lose control of the utv. Make sure to apply the foot brake before you release the parking brak...

  • Page 30: Operating Your Utv

    30 to stop the utv, first release the accelerator pedal, then depress the brake pedal smoothly. Warning braking while turning the utv could be hazardous. Use of the brake when turning could cause the utv to slide or roll over. Use the brake to slow down before you begin to turn. Braking warning brak...

  • Page 31: Operating Your Utv

    31 operation on hills warning operating this utv on hills (over 15 degrees) could be hazardous. The utv could overturn more easily on extremely steep hills than on level surfaces or small hills. Never operate the utv on hills which are too steep for the utv or for your abilities. Practice on smaller...

  • Page 32: Operating Your Utv

    32 to ride down a hill with the utv, follow the instructions below. 1. Check the terrain carefully for any obstacles before you go down the hill. 2. Point the utv straight down the hill. 3. Ride down the hill slowly with the throttle released. 4. Apply brake to control speed. 5. Avoid going down a h...

  • Page 33: Operating Your Utv

    33 operating through water you can ride the utv through shallow water. Make sure it is not more than 10cm (4 inches) deep and is not moving fast. Choose a good place to cross before you ride through the water. Look for a spot where the banks are gently sloped on both sides and the bottom of the stre...

  • Page 34: Operating Your Utv

    34 operating in cold weather pre-ride inspection check that the gas, brake pedal move freely. Move the utv forward and backward to check that the wheels roll freely. If you cannot move the utv, the tires may be frozen to the ground, or the brakes may be frozen to the wheels. If the tires are frozen ...

  • Page 35: Operating Your Utv

    35 dressing for cold weather riding riding in cold weather can be hazardous. At a temperature of 10°f (-12°c), the wind chill created by going just 10 mph (16km/h) makes you as cold as if you were standing still at a temperature of -9°f (-23°c). At this temperature, exposed flesh will freeze in just...

  • Page 36: Operating Your Utv

    36 operating your utv on snow and ice practice operating your utv in an open snow- or ice-covered area, at slow speeds, before handling out on snow- or ice-covered trails. Learn how your utv responds to steering and braking on the type of terrain you will encounter on your ride. Your eyes may be sen...

  • Page 37

    37 regular interval service monthly service by owner or trained technician engine check engine oil level; change if necessary (see periodic lubrication schedule) check engine cooling air intake; visually inspect unshrouded area around engine exhaust for gases and debris and clean if necessary tires ...

  • Page 38: Air Filter

    38 air filter the air filter element must be kept clean to provide good engine power. If you use your vehicle under normal, low-tension conditions, you should service the air filter at the intervals specified. If you ride in dusty, wet, or muddy conditions, you will need to inspect the air filter el...

  • Page 39: Radiator Fluid/engine Oil

    39 radiator fluid/engine oil radiator fill the radiator fill is located behind the passenger seat. Fill radiator with antifreeze. Radiator drain 1. Place approved container under radiator drain plug. 2. Remove drain plug and let drain completely. 3. Reattach drain plug. Engine oil level check change...

  • Page 40: Engine Oil

    40 engine oil caution failure to use the correct oil could harm your utv. Be sure to use the oil specified in the engine oil section. Caution running the engine without an adequate amount of engine oil could cause severe engine damage which would not be covered under warranty. Running the engine wit...

  • Page 41: Engine Oil

    41 engine oil transmission oil change 1. Turn engine on and let it idle for at least 5 minutes to warm up, turn engine off and remove key. 2. Place oil pan or any suitable container under rear of engine to drain oil. 3. Remove transmission drain plug. Let oil drain. 4. Remove fill plug on the right ...

  • Page 42: Rear Differential Oil

    42 rear differential oil rear differential oil change 1. Place oil pan or any suitable container under rear differential case. 2. Remove differential drain bolt. Let drain. 3. Reinstall the differential drain bolt and torque to 25 ft.Lbs. 4. Remove differential oil fill plug and add 16 ounces of sae...

  • Page 43: Fueling Instructions

    43 fueling instructions warning overfilling the fuel tank could be hazardous. If you overfill the fuel tank, fuel may overflow when it expands. Expanding is due to heat from engine or sun. Overheated fuel could easily catch fire. Stop adding fuel when the fuel level is one inch from the top of the f...

  • Page 44: Battery

    44 battery warning the following procedure is very dangerous and should be performed with the utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Keep all children away from the area while this procedure i...

  • Page 45: Battery

    45 battery note: the following page is for vehicles with battery’s containing separate electrolyte pack. Preparing the battery: · place battery on level surface. Remove cap strip from top of battery. (see figure 20) · remove vent cap from battery vent located on top side portion of battery. (see fig...

  • Page 46: Battery

    46 battery warning never remove the strip of caps nor add any water or electrolyte. How to initially charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 24) 2. Connect the black negative (-) cable to the black negative (-) pole of the ba...

  • Page 47: Battery

    47 battery replacement: · remove old battery. Mark which cable is connected to the positive terminal (+) and which cable is connected to the negative (-) terminal. · clean cable connectors with wire brush or sandpaper to remove oxidation. · after charging, install new battery. Put dielectric grease ...

  • Page 48: Adjustments

    48 adjustments suspension the left and right front suspension can be adjusted to different pre-loaded positions. The suspension adjustment is needed to match the load and driving conditions. Make sure to adjust the left and right shock absorbers to the same position or severe injury or death may occ...

  • Page 49: Adjustments

    49 note: this utv uses resistor-type spark plug to avoid jamming electronic parts. Improper spark plug selection may cause electronic interference with your utvs ignition system, resulting in the vehicle performance problems. Use recommended spark plugs. To install a spark plug turn it in as far as ...

  • Page 50: Adjustments

    50 adjustments tires the utv is equipped with low pressure tubeless tires of the size and type listed below: tire tread condition tire air pressure check the air pressure in all tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comfort...

  • Page 51: Vehicle Cleaning

    51 cleaning procedure a thorough cleaning of your utv is a necessary part of maintenance. It will help keep your utv looking and performing best. Proper cleaning can also extend the life of your utv. It is important to clean and inspect your utv after every ride, especially if it is used in mud, bru...

  • Page 52: Troubleshooting

    52 troubleshooting problem cause solution engine turns over but won’t start no fuel replenish fuel clogged fuel filter replace fuel filter water in fuel system drain fuel system and replenish fuel no spark contact local service center engine stops or looses power no fuel replenish fuel clogged fuel ...

  • Page 53: Serial Number Location

    53 serial number location you need to know the frame and engine serial numbers to get title documents for your utv. You also need these numbers to help your authorized service center or baja motorsports order parts. The frame/vin number is stamped on the frame under the driver seat as shown in the p...

  • Page 54: Specifications

    54 dimensions and dry mass overall length......................................................................2600mm (102 in) overall width.......................................................................1450mm (57 in) overall height...............................................................

  • Page 55

    55 baja motorsports – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator,...

  • Page 56

    56 this emission control system warranty is in addition to the standard limited warranty. Exclusions and limitations this warranty does not cover the following: • failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse, the use of leaded gasoline. • rep...

  • Page 57

    57 baja, inc. P.O. Box 61150 phoenix, az 85082 tel: 602-443-9180 toll free: 888-863-2252.