. Remove carton top . Rev. A . Remove set up instructions, owners manual and parts. 2. Locate white moisture absorbing packet and discard. Note: this packet is for shipping purposes only. Set up instructions db30 removal from crate.
2 8mm lock nuts 2 rubber grommets front fender front fender and hardware hardware and parts wheel spacers washer 2mm castle nut cotter pin castle nut cover front wheel 2mm front axle bolt front tire and hardware front fork assembly hardware 0mm x 65mm front fork bolt 0mm front fork lock nut 2 large ...
3 steering fork assembly 0mm x 65mm front fork bolt 2. Attach fork assembly by inserting fork bolt down through - large washer, 2- top fork bracket, 3- beveled washer facing down, 4- down tube, 5- beveled washer facing up, 6- bottom fork bracket, 7- large washer, 8- lock nut provided. Torque to 20 f...
4 securing throttle cable, brake cable and wiring use 3 plastic cable ties provided to secure brake cable and engine on/off switch wire to mini bike frame (see photo for correct placement of cable ties) make sure there are no kinks and that brake cable and wiring have free movement when handle bars ...
5 front fender assembly . Install front fender. Make sure large portion of fender is over wheel. Install with rubber grommet between frame and fender. Tighten with 8mm nuts and 8mm x 25mm bolts provided. Torque bolts to 5 ft/lbs 8mm lock nuts rubber grommets 8mm x 25mm bolt fender orientation. Large...
4 front wheel assembly . Starting with left side (left side is defined as left side of mini bike while sitting in riding position), slide axle through - fork, 2- small wheel spacer , 3- wheel. 4- large wheel spacer, 5- fork, 6-washer. Note: place large spacer on right side of wheel and smaller space...
5 front and rear reflectors . There are three red reflectors. These reflectors need to be attached to the rear of the minibike, one on each side and one on the rear. Screw each reflector onto the welded bracket clockwise (cw). 2. There are two yellow reflectors. These reflectors need to be attached ...
6 2. Fill gas tank as specified in owners manual. . Drain packing oil and fill with correct amount and type of oil as specified in owners manual 3. Refer to owners manual for starting instructions warning! This mini bike may be shipped with packing oil in engine. This oil should be drained and re- p...
