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Baja DX110 Owner's Manual

Manual is about: dirt bike

Summary of DX110

  • Page 1

    Always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle. Owner’s manual minimum recommended age requirement: 16 rev. A dx70/dx110 dirt bike read this manual carefull...

  • Page 2: Bike.

    Ii congratulations on your purchase of a baja motorsports dirt bike. Your dirt bike is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days form the date of purchase. During the warranty period baja motorsports, will at its option, repair, provide replace...

  • Page 3: Under Adult Supervision.

    Iii this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Al...

  • Page 4: Table of Contents

    1 safety ...............................................................................................................2 safe operation ........................................................................................3 safety gear ................................................................

  • Page 5: Safety

    2 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions...

  • Page 6: Safety

    3 safe operation rules for safe operation · a pre-operation check must be conducted before starting the engine to insure safety, prevent mishaps and damage to components (see maintenance section of this manual). · it is strongly suggested that all operators take a certified motorcycle rider’s course...

  • Page 7: Safety

    4 safety gear a dot approved motorcycle helmet is the most important part of your safety gear. A dot approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly. You should wea...

  • Page 8: Warning Label Placement

    5 warning label placement off road use only this vehicle is designed and manufac- tured for off road use only. It does not conform to federal motor vehicle safety standards. Operation on public streets, roads, or highways is illegal study the owners manual carefully always wear a helmet, eye protect...

  • Page 9: Specification

    6 specification 70cc 110cc wheel base 41.34 in. (1050mm) 41.73 in. (1060mm) seat height 24.02 in. (610mm) 25.2 in. (640mm) grips height 39.17 in. (995mm) 41.73 in. (1060mm) ground clearance 5.51 in. (140mm) 7.09 in. (180mm) assembled weight 130 lbs. (59kg) 137 lbs. (62.14kg) in box weight 174 lbs. (...

  • Page 10: Fuel & Lubricants

    7 fuel tank capacity .92 gal / 3.5l .92 gal / 3.5l reserve .15 gal / .57l .15gal / .57l fuel recommended 86 octane or higher 86 octane or higher engine oil capacity 1 qt (1l) 1 qt (1l) engine oil recommended see manual for correct types see manual for correct types drive chain lubricant 80 or 90 gea...

  • Page 11: Torque Specifications

    8 oil drain bolt 15-20 ft.Lbs (20-30 nm) 15-20 ft.Lbs (20-30 nm) wheel axles 37-44 ft.Lbs (50-60 nm) 37-44 ft.Lbs (50-60 nm) front wheel (rim) size 1.4 - 12 in. 1.4 - 12 in. Rear wheel (rim) size 1.4 - 10 in. 1.4 - 12 in. Spokes 43mm 43mm front tire size 2.5 - 12 in. 2.5 - 12 in. Rear tire size 2.75...

  • Page 12: Parts & Subassemblies

    9 parts & subassemblies throttle twist grip front brake lever fuel tank cap brake fluid reservoir clutch lever on/off switch fuel tank cap breather hose part location.

  • Page 13: Chain

    10 drive chain adjuster front wheel fuel valve gear shifting lever side stand rear fork rear wheel drive chain rear shock air filter carburetor seat cushion muffler kick lever rear brake pedal choke lever on carburetor rear brake caliper front shocks front brake caliper oil cap part location chain a...

  • Page 14: Fuel Filling

    11 fuel filling the capacity of the fuel tank is 3.5l (.92gal) . Unscrew gas cap by turning counter clockwise. Fill gas tank with 86 octane or higher unleaded gasoline through opening. Do not fill gas past bottom of filler neck in gas tank. Do not mix gas and oil together, this is a 4-stroke engine....

  • Page 15: Operation

    12 switches on right handlebar ignition switch the ignition switch is located on the right handlebar. When switch is turned to “ ” (off) position, the engine will not start. If engine is running and “ “ (off) button is pushed the engine will turn off. When switch is turned to “ ” (on) position, the ...

  • Page 16: Rear Foot Brake

    13 throttle twist grip controls engine and dirt bike speed. When twist grip is turned back ccw (counter clockwise) engine speed is increased along with speed of dirt bike. When twist grip is turned forward cw (clockwise) engine speed is decreased along with speed of dirt bike. Front brake lever sque...

  • Page 17: Gear Shifting

    14 gear shifting reduce throttle before shifting. Never increase throttle while shifting gears. Pull in clutch lever and depress shift lever to place in 1st gear. Lift up shift lever to shift to 2nd, 3rd and 4th. Before shifting into any gear, pull in clutch lever. Once in gear, release clutch lever...

  • Page 18: Operation

    15 pre- ride inspection before each ride it is important to inspect your dirt bike. Make sure any problems found are corrected before starting engine. A pre-ride inspection is a must for off-road riding because off road riding can provide excessive wear and tear on components. Tires: use a tire gaug...

  • Page 19: Operation

    16 starting engine 1- set the handlebar on/off switch to “ ” (on) position. 2- place the dirt bike in the neutral gear. 3- ensure that there is fuel in the tank. 4- set the fuel valve handle to “on” or “res” position. 5- if engine is cold , place choke lever in up (closed) position . 6- start engine...

  • Page 20: Operation

    17 caution unnecessarily increasing rpm’s to a high level while dirt bike is in neutral is harmful to the engine. Procedures for stopping engine: 1- release throttle twist grip to slow down engine. 2- shift to neutral position once stopped. 3- set the ignition switch key to “ ” (off) position. 4- se...

  • Page 21: Checking Engine Oil

    18 checking engine oil checking oil check engine oil each time prior to operating the dirt bike. The oil level should be between the upper and lower lines of the oil cap dip stick 1- set dirt bike on level ground. 2- remove dip stick to check oil level. 3- add oil if low but do not overfill. Unit re...

  • Page 22: Check-Up Of Spark Plug

    19 1. If engine is cold, start engine and allow to warm up 3 - 5 minutes. 2. Turn engine off allowing oil to settle to bottom of oil case. 3. With warm engine, not hot, remove oil drain plug located at bottom of engine and let oil drain into an approved collection container. Do not perform this proc...

  • Page 23: Maintenance

    20 checking & cleaning air filter 1- locate air filter which is attached to carburetor under gas tank. 2- remove air filter by loosening clamp holding filter in place 3- once foam filter is removed, remove outer foam filter sleeve, check filter for damage or tears. If filter is damaged or torn, repl...

  • Page 24: Adjusting The Carburetor

    21 adjusting the throttle cable make sure the throttle works normally. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-4mm (1/16-3/16 in) if the grip cannot be moved freely, turn adjusting nut located on top of the throttle twist gri...

  • Page 25: Maintenance

    22 front hydraulic disk brake inspection rear hydraulic disk brake inspection rear disk brake caliper brake hose sight gauge brake fluid reservoir brake fluid cap brake fluid level brake fluid cap brake hose front disk brake caliper lower mark brake fluid reservoir maintenance 1- inspect the front d...

  • Page 26: Clutch Adjustment

    23 clutch adjustment to adjust the clutch lever play: 1- remove adjuster cover (slide back on cable). 2- loosen adjuster nut and move adjuster in or out to obtain the correct play. Correct free play should be 0.12-0.20 inch (3.0-5.0mm) 3- tighten adjuster nut 4- recheck the clutch lever free distanc...

  • Page 27: Lubricating Chain

    24 lubricating chain 1- shut off the engine 2- add light amounts of machine oil or chain lube to the driving chain. (too much machine oil or chain lube may cause splattering to occur.) attention: the chain should be replaced when the adjusting limit has reached it’s maximum. Adjustment of chain 1- w...

  • Page 28: Torque Specifications

    25 1 front wheel axle bolt 12mm 37-44 ft.Lb. (50-60 nm) 2 rear wheel axle bolt 13mm 37-44 ft.Lb. (50-60 nm) 3 handle bar clamp bracket 4 ea. 8mm 15-18 ft.Lb. (20-25 nm) 4 top fork tube bolts 2 ea. 10 mm 24-25 ft.Lb. (32-34 nm) 5 bottom triple tree shock bracket 2ea. 8mm 15-18 ft.Lb. (20-25 nm) 6 eng...

  • Page 29: Maintenance

    26 item initial 1 months initial 3 months every 3 months every 6 months * valves i i spark plug c c r air filter i every 20 - 40 hours (more often in dusty areas) * carburetor i i * exhaust system i fuel hose i i engine oil r r brake fluid level i i i brake hose and joints i i brakes i i i clutch i ...

  • Page 30: Troubleshooting

    27 this troubleshooting guide is provided to help you to find the cause of some common complaints. Complaint: engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. Fuel supply check 1- make sure there is adequate clean fresh fuel in th...

  • Page 31: Ignition System Check

    28 ignition system check 1- remove the spark plug and reattach it to the spark plug lead. 2- turn ignition stop switch to the “run” position. Have someone work the kick start lever. If the ignition system is operating properly, a blue spark should jump across spark plug gap. If there is no spark, ta...

  • Page 32: Vehicle Washing

    29 cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. 1- after pre-wiping, the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion. Plastic subassemblies should be...

  • Page 33: Instructions For Storage

    30 if the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage. Before storing vehicle for a long period , proper maintenance should be completed...

  • Page 34: Instructions For Storage

    31 resumption of service after storage 1. Change engine oil if vehicle has been out service for over 4 months. 2. Drain off any remaining unused gas in tank, follow by filling with fresh gasoline. 3. Make sure all bolts are tight. See torque specs. 3. Prior to riding, all the required check-ups must...

  • Page 35: Serial Number Location

    32 serial number location you need to know the frame and engine serial numbers to get title documents for your dirt bike. You also need these numbers to help your authorized service center or baja motorsports order parts. The frame number is stamped on front of dirt bike frame. The engine number is ...

  • Page 36: Emission Control

    33 emission control system warranty baja motorsports - emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the dat...

  • Page 37: Emission Control

    34 exclusions and limitations this warranty does not cover the following: ● failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse, the use of leaded gasoline. ● replacement of expendable maintenance items unless they are original equipment defective i...

  • Page 38: Baja Motorsports, Llc

    35 baja motorsports, llc p.O. Box 61150 phoenix, az 85082 tel: 602-443-9180 toll free: 888-863-2252.