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Baja HT65 Owner's Manual

Manual is about: Baja Mini Bike Owner's Manual

Summary of HT65

  • Page 1

    Ht65/mb165 mini bike read this manual carefully. It contains important safety information. No one under the age of 16 should operate this mini bike. Always wear a helmet; it could save your life! Do not remove this operator’s manual from this vehicle. Please obtain, review, and follow provincial / m...

  • Page 2

    Congratulations on your purchase of the baja motorsports mini bike. Your mini bike is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days form the date of purchase. During the warranty period baja motorsports, llc will at its option, repair, provide r...

  • Page 3

    This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. All op...

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    Safe operation ............................................................................... 3 safety gear ...................................................................................... 4 modification of vehicle .......................................................... 4 main data ..........

  • Page 5

    Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions c...

  • Page 6

    Safe operation rules for safe operation · a pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components. · it is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the vehicle. · full att...

  • Page 7

    Safety gear 1. Never operate this mini bike without wearing a dot approved motorcycle helmet which fits properly. Operators should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants. 2. Loose clothes are not suitable for motorcycle driving ...

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    Main data description data description data overall length 1624mm (64”) cylinder bore x stroke 6.8cm x 15.41cm (2.68” x 2.13”) overall width 737mm (29”) pto shaft rotation counter clockwise overall height 914mm (36”) output, max 6.5hp at 3600 rpm wheelbase 1162mm (45.75”) torque, max 9.76 ft-lbs. At...

  • Page 9

    Parts & subassemblies rear brake lever throttle twist grip.

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    Front wheel front shock absorber epa sticker side stand rear wheel seat cushion pull start cord hand brake air filter headlight clutch cover gas tank foot pegs decorative tank drive chain vehicle identifictaion number brake drum.

  • Page 11

    Operation fuel valve fuel filling the capacity of the fuel tank is 4.2l (.95 gal) . Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. Do not mix gas and oil together, this is a 4-stroke engine. Replace the gas cap by carefully...

  • Page 12

    Engine starting 1. Set the ignition switch to “ ” position. 2. Ensure that there is fuel in the tank. 3. Set the fuel valve lever to “on” position. To start a cold engine: 1. Place the choke lever in the closed position 2. Start the engine with the pull start cord. 3. Allow the engine to idle until ...

  • Page 13

    Switches on right handlebar ignition switch the ignition switch is provided on the right handlebar. When the switch is turned to “ ” (off) position, the engine will not start or stops the engine. When the switch is turned to “ ” (on) position, the engine can start and the vehicle can be driven. On b...

  • Page 14

    Check-ups, adjustment and maintenance checking the oil check the engine oil each time prior to operating the mini bike. The oil level should be between the upper and lower lines of the oil gauge. 1. Set the mini bike on level ground, screw off the oil gage plug, wipe the oil gage rod clean and then ...

  • Page 15

    Changing the oil * 1. Remove the “screw plug” located at the bottom of the engine and let the oil drain into an approved collection container. Do not perform this procedure while the engine is hot. Serious burns could result from contact with hot oil. 2. Dispose of the used oil properly. For proper ...

  • Page 16

    Checking & cleaning the air filter caution the air filter element must be intact or the engine will suck in dust and dirt, resulting in a shorter service life of the engine. Water should be prevented from entering into the filter when washing the vehicle. The filter element shall be cleaned gently w...

  • Page 17

    Adjusting the throttle cable make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the hand throttle. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078 -.24in) . If the ...

  • Page 18

    Adjustment of rear brake 1. The front brake hand grip should have free operating movement of 5-7mm (.2-.3in) . 2. To make adjustment, turn rear adjusting nut clockwise to reduce and counterclockwise to increase the free operating movement of the hand brake. 3. Brake shoes should be replaced by a qua...

  • Page 19

    Greasing procedures to the driving chain 1. Shut off the engine 2. Add light amounts of machine oil or chain grease to the driving chain. (too much machine oil or chain grease may cause splattering to occur.) attention: the chain should be replaced when the adjusting limit has reached it’s maximum. ...

  • Page 20

    Vehicle washing cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. 1. After pre-wiping, the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion. Plastic subassembl...

  • Page 21

    Instructions for storage if the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage. Before storing the vehicle for a long period , proper maint...

  • Page 22

    Resumption of service after storage 1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. 2. Drain off the remaining atomized anti-rust oil from the fuel tank, followed by filling it with fresh...

  • Page 23

    M aintenance schedule each u se 1st m on th or 20 hours ev er y 3 m on ths or 50 hours ev er y 6 m on ths or 100 hours ev er y year or 300 hours eng ine oil- check x * eng ine oil - change x x a ir f ilt er -check x * a ir f ilt er -clean x x * a ir f ilt er - change x * c ar bur et or s edimen t cu...

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    “*” means: this it em of main tenanc e should be car ried out a t a ser vic e c en ter . I t ma y be also done b y the user with r ef er enc e t o this manual pr ovided special t ools and author iz ed spar e par ts ar e used . T he user must also be capable of c ompleting the pr oc edur e. “**” mean...

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    Baja motorsports, llc 2910 south hardy drive, suite 103 tempe, az 85282 tel: 480-222-8280 toll free: 888-863-2252.