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Baja motorsports BA150-2 Owner's Manual - Brakes

Manual is about: ATV Baja Motorsports

Summary of BA150-2

  • Page 1

    Ba150-2 read this manual carefully. Never allow anyone under 14+ years old to ride this atv. This atv is recommended only for a highly experience rider owner’s manual this is a category t atv minimum age requirement: 14+ always wear a helmet: it could save your life! Do not remove the owner’s manual...

  • Page 2: Sever Injury Or Death.

    “your atv can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this owner’s manual and...

  • Page 3

    3 congratulations on your purchase of the baja motorsports 150 atv. It is warranted to be free of manufacturing defects in the material and workmanship for a period of 90 days from the date of purchase. During the warranty period baja, inc. Will, at its option, repair, provide replacement parts or r...

  • Page 4: The Vehicle.

    4 warning the engine exhaust from this product contains chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. California proposition 65 warning operation of this atv by children under age 14 can be hazardous. Use by children under age 14 can lead to...

  • Page 5: Baja 150

    5 baja 150 [right] [left] front wheel rear wheel gas cap rear shock exhaust seat throttle lever brake lever front shocks fuel valve oil fill plug air filter box tool compartment located under seat.

  • Page 6

    6 how to read this manual please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenanc...

  • Page 7: Table of Contents

    7 notice to users .............................................................................................9 fuel and oil .....................................................................................................13 location of labels and serial numbers ...................................

  • Page 8: Table of Contents

    8 brakes ......................................................................................................62 front brake adjustment ..................................................................62 rear disc brake .................................................................................

  • Page 9: Notice to Parents

    9 notice to users we believe in conservation and protection of the earth’s natural resources. We encourage every vehicle owner and operator to do the same by obeying posted signs and riding only in areas designated and approved for off-road recreational use. Notice to parents this atv is built for u...

  • Page 10

    10 · never allow a child under age 16 to operate an atv without adult supervision, and never allow continued use of an atv by a child if he or she does not have the abilities to operate it safely. Never carry a passenger on an atv. · never operate an atv on any paved surfaces, including sidewalks, d...

  • Page 11

    11 · always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with excessively slipper or loose surfaces. Shift you weight forward. Never open the throttle suddenly or make sudden gear changes. Never g...

  • Page 12

    12 · never modify an atv through improper installation or use of accessories. · never exceed the stated load capacity for an atv. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow greater distance for braking. · ...

  • Page 13: Fuel And Oil

    13 fuel and oil fuel the proper fuel is very important for the engine. Ensure that there is no dust or dirt, or water which has mixed in the fuel. Please use the regular unleaded gasoline with an octane of 87. Engine oil your baja 150 atv has a four-stroke engine. Please use oil as described in the ...

  • Page 14

    14 location of labels and serial numbers serial numbers you need to know the frame and engine serial numbers to get title documents for your atv. You also need these numbers to help your authorized service center or baja motorsports order parts. Frame serial # engine serial # labels read and follow ...

  • Page 15: Warning

    Warning under 14 operation of this atv by children under the age of 14 increases the risk of severe injury or death. Adult supervision is required for children under age 16. Never permit children under age 14 to operate this atv. Never ride as a passenger. Passengers can cause loss of control, resul...

  • Page 16

    16 c d.

  • Page 17: Handlebar & Control Layout

    17 a engine stop switch: with this switch in the “run” position, the engine can be started. The engine will not start with this switch in the “off” position. B start button: when the ignition key is in and turned to the “on” position, the engine stop switch is in the “run” position, this button will...

  • Page 18: Right Handlebar

    Right handlebar a throttle lever this lever is controlled by the right hand thumb. The throttle lever controls the speed of the engine, pushing the lever will increase the speed. B throttle adjusting screw notice : this atv was shipped from the factory with the throttle limit adjustment screw set to...

  • Page 19: Left Side

    19 “off” position the fuel valve set to “off”; fuel cannot flow. Use this position when the engine is not running. “on” position the fuel valve set to “on”; fuel can flow to the engine. The normal operating position. Fuel valve a this valve is located beneath the fuel tank, and has three positions. ...

  • Page 20: Right Side

    20 fuel tank cap to open the fuel tank, remove the vent tube from the cap and rotate it counterclockwise. To replace the cap, turn it clockwise and tighten it securely. Be sure to replace the vent tube as shown. Fuel level filler neck right side.

  • Page 21

    21 seat lock to remove the seat, move the seat lock lever backward. Raise the rear end of the seat and slide it back. To lock the seat, slide the seat lever into its retainer and push down firmly. Warning overfilling the fuel tank could be hazardous. If you overfill the fuel tank, fuel may overflow ...

  • Page 22

    22 riding your atv what you should know before riding before riding, you should read all the following information carefully. If you are properly prepared, you will have a more enjoyable ride. Before riding, you should find a good place to practice the skills. Find a flat, open area with enough spac...

  • Page 23: Inspection Before Riding

    23 inspection before riding item to check content steering smoothness; no restriction of movement; no play or looseness brakes proper brake lever free play; enough brake force; parking brake effectiveness tires proper air pressure; enough tread depth; no cracks, rips, or other damages fuel enough fu...

  • Page 24: Break-In

    24 break-in the first month is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle. The following guidelines explain proper break-in procedures. Maximum throttle opening recommendat...

  • Page 25: Warning

    25 warning never operate this atv at night. Night is defined as the period of time 30 minutes before sunset to 30 minutes after sunrise. You may collide with another vehicle, a stationary object, or hazard found in the terrain. Warning operating this atv on paved surfaces. The atv’s tires are design...

  • Page 26: Safety Gear

    26 safety gear a dot approved motorcycle helmet is the most important part of your safety gear. A dot approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly. You should we...

  • Page 27: Warning

    27 warning operating this atv at excessive speeds. Increases your chances of losing control of the atv, which can result in an accident. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. Warning attempting wheelies, jumps, and other stunts...

  • Page 28: Warning

    28 warning failing to use extra care when operating this atv on unfamiliar terrain. You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the atv overturning or going out of control. Go slowly and be extra careful when operating on unfamiliar terrain. Always ...

  • Page 29: Warning

    29 starting the engine before attempting to start the engine, make sure to follow these steps. 1. Insert the ignition key and turn it to the “on” position. 2. Turn the fuel valve to “on”. 3. Place the engine stop switch in the “run” position. 4. Set the parking brake. 5. Push the “start” button. 6. ...

  • Page 30: Braking

    30 warning braking while turning the atv could be hazardous. Use of the brake when turning could cause the atv to slide or roll over. Use the brake to slow down before you begin to turn. Braking warning braking hard on slippery surfaces could be hazardous. The atv could skid and go out of control if...

  • Page 31: Turning

    31 turning to turn the atv, the rider must use the proper technique. Because this vehicle has a solid rear axle, both rear wheels always turn at the same speed. This means that if the rear wheels are getting equal traction, the vehicle will tend to move straight ahead. This is because the rear wheel...

  • Page 32: Operation On Hills

    32 operation on hills warning operating on excessively steep hills. The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. Never operate the atv on hills too steep for the atv or for your abilities. Practice on smaller hills before attempting larger hill...

  • Page 33: Warning

    33 to climb a hill with the atv, follow the directions below. 1. Speed up and maintain a steady speed before reaching the top of the hill. Remember that you must ride at a steady speed all the way to the top of the hill. 2. Shift your body forward by sliding forward on the seat. Lean slightly forwar...

  • Page 34: Warning

    34 to ride down a hill with the atv, follow the instructions below. 1. Check the terrain carefully for any obstacles before you go down the hill. 2. Point the atv straight down the hill. 3. Transfer your body to the rear by sliding back on the seat. 4. Ride down the hill slowly with the throttle rel...

  • Page 35: Warning

    35 warning stalling, rolling backwards or improperly dismounting while climbing a hill. Could result in atv overturning. Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep weight uphill. Apply brakes. Lock parking brake, after you are stopped. If you ...

  • Page 36: Warning

    36 if you come to an obstacle that you cannot avoid, you may be able to cross over it by using the following procedure. 1. If the obstacle is in front of you, approach at walking speed. 2. Rise up slightly on the footrests. 3. Pull up on the handlebar and apply a little throttle as the front wheels ...

  • Page 37: Riding Through Water

    37 riding through water you can ride the atv through shallow water. Make sure it is not more than 10cm (4 inches) deep and is not moving fast. Choose a good place to cross before you ride through the water. Look for a spot where the banks are gently sloped on both sides and the bottom of the stream ...

  • Page 38: Riding In Cold Weather

    38 riding in cold weather pre-ride inspection check that the throttle and all control levers move freely. Make sure that the footrests are free of ice or snow. Move the atv forward and backward to check that the wheels roll freely. If you cannot move the atv, the tires may be frozen to the ground, o...

  • Page 39

    39 dressing for cold weather riding riding in cold weather can be hazardous. At a temperature of 10°f (-12°c), the wind chill created by going just 10 mph (16km/h) makes you as cold as if you were standing still at a temperature of -9°f (-23°c). At this temperature, exposed flesh will freeze in just...

  • Page 40

    40 riding your atv on snow and ice practice riding your atv in an open snow- or ice-covered area, at slow speeds, before handling out on snow- or ice-covered trails. Learn how your atv responds to steering and braking on the type of terrain you will encounter on your ride. Your eyes may be sensitive...

  • Page 41: Warning

    41 accessory use and vehicle loading there are many types of accessories for sale. However, we cannot have direct control over their quality or suitability. We cannot test each accessory that is available. If you add the wrong accessories or misuse the vehicle with some accessories installed, it can...

  • Page 42: Inspection And Maintenance

    42 inspection and maintenance it is very important to inspect and maintain your atv regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed. Maintenance schedule item initial eve...

  • Page 43

    43 warning improper maintenance or failing to perform recommended maintenance could be hazardous. If you perform improper maintenance or do not maintain your atv you may have an accident. Keep you atv in good condition. The items in the maintenance schedule should be performed by a qualified person ...

  • Page 44: Tools

    44 tools a tool kit is provided with your atv. Spark plug your atv is equipped with a c7hsa (ngk) spark plug. To determine if the standard spark plug is in good condition, check the color of the plug’s center electrode insulator after vehicle operation. A brown color indicates that the plug is corre...

  • Page 45: Valve Inspection

    45 caution dirt could damage your atv if it entered an open spark plug hole of cylinder head. Dirt could damage engine parts that move. Cover the spark plug hole while the spark plug is out of the hole. To maintain a proper functioning spark plug, keep the plug free of carbon. Remove carbon from the...

  • Page 46: Battery Installation

    46 battery installation initial service and installation of battery: warning the following procedure is very dangerous and should be performed with utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Keep ...

  • Page 47

    47 note: the following page is for vehicles with battery’s containing separate electrolyte pack. Most battery’s will come with the electrolyte already sealed into the battery. Preparing the battery: · place battery on level surface. Remove sealing tape from top. (see figure 1) · take the electrolyte...

  • Page 48

    48 how to initially charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 5) 2. Connect the black negative (-) cable to the black negative (-) pole of the battery. (see figure 6) note: the red positive (+) cable has a larger diameter than ...

  • Page 49

    49 battery replacement: · remove old battery. Mark which cable is connected to the positive terminal (+) and which cable is connected to the negative (-) terminal. · clean cable connectors with wire brush or sandpaper to remove oxidation. · after charging, install new battery. Put dielectric grease ...

  • Page 50

    50 the adjustment of throttle lever to adjust the throttle lever free distance: 1. Loosen the nut a 2. Turn the adjuster b in or out to obtain the correct play. 3. Tighten the nut a. 4. Recheck the throttle lever free distance. Readjust it if it is not within the correct limits. Warning operating th...

  • Page 51: Idle Speed Adjustment

    51 idle speed adjustment to adjust the idle speed properly, you need a tachometer. If you do not have one, ask your authorized service center to perform this adjustment. To adjust the idle speed: 1. Start the engine and warm it up. 2. Turn the throttle stop screw a in or out so that the engine idle ...

  • Page 52: Engine Oil

    52 engine oil the engine oil should be changed every 20 to 40 hours of operation. It should be changed more often in dirty and dusty areas. To change oil: 1. Park the vehicle on level ground. 2. Remove the oil cap. 3. Remove the drain bolt and allow oil to drain into an approved container. 4. Reinst...

  • Page 53

    53 warning new and used oil could be hazardous. Children and pets may be harmed by swallowing new or used oil. Continuous contact with used oil can cause skin cancer in laboratory animals. Brief contact with the used oil may irritate the skin. Keep new and used oil away from children and pets. To mi...

  • Page 54: Air Cleaner

    54 air cleaner air cleaner the air cleaner element must be kept clean to provide good engine power. If you use your vehicle under normal, low-tension conditions, you should service the air cleaner at the intervals specified. If you ride in dusty, wet, or muddy conditions, you will need to inspect th...

  • Page 55: Removal

    55 removal the air cleaner accumulates dust and must be cleaned periodically. If the atv is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the maintenance schedule. If the atv is submerged in water, the air cleaner should be checked and water shou...

  • Page 56

    56 warning oil and solvent could be hazardous. Children and pets could be harmed from the oil and solvent. Be sure to keep oil and solvent away from children and pets. Dispose of used oil and solvent properly. Caution a torn air filter could damage your atv. Dirt and dust may get inside of the engin...

  • Page 57: Drive Chain

    57 drive chain the condition and adjustment of the drive chain should be checked before riding. Always follow the guidelines below for inspecting and servicing the chain. Inspecting the drive chain when inspecting the chain, look for the following: · loose pins · damaged rollers · dry or rusted link...

  • Page 58

    58 drive chain cleaning and oiling clean and oil the chain as the following: steam cleaning, high-pressure washers, and certain solvents can damage the drive chain. Use only kerosene to clean the chain. Wipe it dry, and thoroughly lubricate it with sae 30~50 motor oil. Do not use any other lubricant...

  • Page 59: Tires

    59 tires warning using worn tires could be hazardous. The traction of the vehicle will be decreased. This increases your risk of having an accident. Replace the front and rear tires when the depth on the tread is 4.0 mm (0.16 inches) or less. Warning operating this atv with improper tires, or with i...

  • Page 60: Tires

    60 tires the atv is equipped with low pressure tubeless tires of the size and type listed below: tire tread condition front rear size at19 x 7-8 at18 x 9.5 - 8 4.0 mm (0.16 in) warning using worn tires could be hazardous. The traction of the vehicle will be decreased. This increases your risk of hav...

  • Page 61: Tire Air Pressure

    61 tire replacement your atv has low-pressure tubeless tires. Air is sealed by the contact surfaces of the inner wheel rim and the tire bead. If the inner wheel rim or tire bead is damaged, air may leak. Be extremely careful not to damage these sections when replacing tires. It is very important to ...

  • Page 62: Brakes

    62 brakes the atv has two front drum brakes and a rear disk brake. Front brake adjustment warning failing to inspect and maintain your atv’s brake system properly could be hazardous. Improper maintenance of the brake increases your chance of having an accident. Be sure to inspect the brake before ri...

  • Page 63: Rear Disk Brake

    63 rear disk brake 1. Inspect the disk brake for leakage. If the brake fluid leaks, the safety of riding could be affected. 2. Inspect the brake hose for cracks, and the joint for leakage. Warning failing to maintain the brake shoes or pads could be hazardous. Riding with worn brake shoes, pads, or ...

  • Page 64: General Lubrication

    64 general lubrication proper lubrication is important for safe, smooth operation and long life of your vehicle. Be sure that all lubrication is performed during periodic maintenance on the vehicle. Increase intervals when you use your atv in severe conditions. Your authorized service center should ...

  • Page 65: Troubleshooting

    65 troubleshooting this troubleshooting guide is provided to help you to find the cause of some common complaints. Complaint: engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. Fuel supplying check 1. Make sure there is adequate fue...

  • Page 66: Ignition System Check

    66 ignition system check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Push the electric button start. Apply the rear brake lever to make sure the rear wheels are locked. If the ignition system is operating properly, a blue spark should jump across the spark plug gap. If there ...

  • Page 67: Transporting

    67 transporting it is best to transport the atv in the normal position. Before transporting the atv drain the fuel from the carburetor as follows: 1. Drain fuel from carburetor into an empty container by loosening the carburetor drain screw. 2. When the fuel has been drained, retighten the drain scr...

  • Page 68: Cleaning Procedure

    68 cleaning procedure a thorough cleaning of your atv is a necessary part of maintenance. It will help keep your atv looking and performing best. Proper cleaning can also extend the life of your atv. It is important to clean and inspect your atv after every ride, especially if it is used in mud, bru...

  • Page 69: Washing Your Atv

    69 washing your atv with some care, your atv can be washed in a similar manner to washing an automobile. Note: avoid spraying or allowing water to flow over the following places: · ignition switch · spark plug · fuel tank cap · carburetor use a garden hose at low pressure to remove the majority of d...

  • Page 70: Storage Procedure

    70 storage procedure if you do not use your atv for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage you...

  • Page 71: Specifications

    71 specifications baja extreme 150cc atv baja extreme 150cc engine drive 2wd combustion cycle 4 suspension front double wishbone number of cylinder 1 suspension rear swing arm bore × stroke (mm) 46.3mm × 57.8mm brakes front double sealed drum piston displacement 149.5 cc brakes rear hydraulic disc c...

  • Page 72: Baja 150 Circuit Diagram

    72 baja 150 circuit diagram.

  • Page 73: Warranty

    73 baja motorsports – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator,...

  • Page 74

    74 your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emission if it is original...

  • Page 75

    75 use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties. Limited liability the liability of the distributor under this emission control system warranty is lim- ited solely to the remedying of defects in material workman...

  • Page 76: Baja, Inc.

    76 baja, inc. P.O. Box 61150 phoenix, az. 85082 tel: 602-443-9180 toll free: 888-863-2252.