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- BA49
- Owner's Manual
Baja motorsports BA49 Owner's Manual - Ba49
Summary of BA49
Page 1
Always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle. Revb 012109 ba49 atv read this manual carefully. It contains important safety information. Children under th...
Page 2: Sever Injury Or Death.
“your atv can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this owner’s manual and...
Page 3: Baja Motorsports 49Cc Atv.
Iii congratulations on your purchase of the baja motorsports 49cc atv. It is warranted to be free of manufacturing defects in the material and workmanship for a period of 90 days from the date of purchase. During the warranty period baja, inc. Will at its option, repair, provide replacement parts or...
Page 4: Operating The Vehicle.
Iv this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. The...
Page 5: Table of Contents
1 table of contents important ...................................................................................3 foreword ...................................................................................3 notice to the user ..................................................................4 ba49...
Page 6
2 accessory use and vehicle loading ...............................35 inspection and maintenance ..............................................37 spark plug ...........................................................................39 valve clearance.....................................................
Page 7: Warning-Or-Caution
3 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions...
Page 8: Notice to Parents
4 we believe in conservation and protection of the earth’s natural resources. We encourage every vehicle owner and operator to do the same by obeying posted signs and riding only in areas designated and approved for off-road recreational use. Notice to parents this atv is built for use by children a...
Page 9
5 · never allow a child under age 16 to operate an atv without adult supervision, and never allow continued use of an atv by a child if he or she does not have the abilities to operate it safely. Never carry a passenger on an atv. · never operate an atv on any paved surfaces, including sidewalks, dr...
Page 10
6 · always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with excessively slipper or loose surfaces. Shift you weight forward. Never open the throttle suddenly or make sudden gear changes. Never go...
Page 11
7 · never modify an atv through improper installation or use of accessories. · never exceed the stated load capacity for an atv. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow greater distance for braking. · t...
Page 12: Ba49
8 ba49 [right] [left] front tire seat gas cap front bumper foot rest throttle lever rear shock rear wheel exhaust silencer front shocks key switch parking brake rear brake lever oil fill plug/dipstick fuel valve carburetor air filter.
Page 13: Location of Labels
9 location of labels read and follow all of the warnings labels on your atv. Make sure you understand all the labels. Keep the labels on the atv. Do not remove them for any reason. If a label comes off or becomes difficult to read, you should get a replacement by contacting baja motorsports. 1 2 4 3...
Page 14: Fuel And Oil
10 fuel and oil fuel the proper fuel is very important for the engine. Ensure that there is no dust or dirt, or water which has mixed in the fuel. Please use the regular unleaded gasoline with the octane number 90 or higher. Engine oil your 49cc atv has a four-stroke engine. Please use oil as descri...
Page 15: Controls And Functions
11 controls and functions ignition switch “off” position - all electrical components are off except hazard lights. Key can be removed in this position. “on” position - with transmission in neutral and the parking brake set, the engine will start. Key cannot be removed in this position. Left handleba...
Page 16: Controls And Functions
12 controls and functions right handlebar throttle lever control the engine and atv speed with the throttle lever. Operate this lever with your thumb. Push it forward to increase engine and atv speed. Release it to decrease engine and atv speed. Front brake lever control the engine and atv braking w...
Page 17: Controls And Functions
13 fuel level filler neck fuel tank cap controls and functions fuel valve on: with handle of the fuel valve at “on” position, fuel will flow to the carburetor. Off: with handle of the fuel valve at “off” position, fuel will not flow to the carburetor. Res: if fuel level in fuel tank becomes too low ...
Page 18: Seat Lock
14 seat lock to remove seat, move seat lock lever backward. Raise the back of the seat and slide back. Warning overfilling the fuel tank could be hazardous. If you overfill the fuel tank, fuel may overflow when it expands. Expanding is due to heat from engine or sun. Overheated fuel could easily cat...
Page 19
15 what you should know before riding before riding, you should read all the following information carefully. If you are properly prepared, you will have a more enjoyable ride. Before riding, you should find a good place to practice the skills. Find a flat, open area with enough space to practice th...
Page 20: Inspection Before Riding
16 inspection before riding check the condition of the atv to make sure that the atv does not have mechanical problems or you could get stranded when you ride. Before riding the atv, be sure to check the items below. Be sure your atv is in good condition to ensure the safety of the rider. Item to ch...
Page 21: Warning
17 warning checking maintenance items when the engine is running could be hazardous. You could be severely injured if your hands or clothing get caught in moving atv parts. Shut the engine off when performing maintenance checks, except checking the engine stop switch and throttle. Break-in the first...
Page 22: Warning
18 warning carrying a passenger on this atv. Greatly reduces your ability to balance and control this atv. Could cause an accident, resulting in harm to you and/or your passenger. Never carry a passenger. The long seat is to allow the operator to shift position as needed during operation. It is not ...
Page 23: Warning
19 warning never operate this atv at night. Night is defined as the period of time 30 minutes before sunset to 30 minutes after sunrise. You may collide with another vehicle, a stationary object, or hazard found in the terrain. Warning operating this atv on paved surfaces. The atv’s tires are design...
Page 24: Safety Gear
20 safety gear a dot approved motorcycle helmet is the most important part of your safety gear. A dot approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly. You should we...
Page 25: Warning
21 warning operating this atv at excessive speeds. Increases your chances of losing control of the atv, which can result in an accident. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. Warning attempting wheelies, jumps, and other stunts...
Page 26: Warning
22 warning failure to inspect the atv before operating. Failure to properly maintain the atv. Increases the possibility of an accident or equipment damage. Always inspect your atv each time you us it to make sure the atv is in safe operating condition. Always follow the inspection and maintenance pr...
Page 27: Warning
23 when you are sure that the engine is warm, release rear brake. Warning the atv may start moving as soon as you release the parking brake. Unexpected movement could cause you to lose control of the atv. Make sure to apply the rear brake before you release the parking brake. Release front brake lev...
Page 28: Warning
24 to stop atv, first release the throttle lever. Apply front and rear brakes smoothly. Warning braking while turning the atv could be hazardous. Use of the brake when turning could cause the atv to slide or roll over. Use the brake to slow down before you begin to turn. Braking warning braking hard...
Page 29: Turning
25 turning to turn the atv, the rider must use the proper technique. Because this vehicle has a solid rear axle, both rear wheels always turn at the same speed. This means that if the rear wheels are getting equal traction, the vehicle will tend to move straight ahead. This is because the rear wheel...
Page 30: Operation On Hills
26 operation on hills warning operating on excessively steep hills. The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. Never operate the atv on hills too steep for the atv or for your abilities. Practice on smaller hills before attempting larger hill...
Page 31: Warning
27 to climb a hill with the atv, follow the directions below. 1. Speed up and maintain a steady speed before reaching the top of the hill. Remember that you must ride at a steady speed all the way to the top of the hill. 2. Shift your body forward by sliding forward on the seat. Lean slightly forwar...
Page 32: Warning
28 to ride down a hill with the atv, follow the instructions below. 1. Check the terrain carefully for any obstacles before you go down the hill. 2. Point the atv straight down the hill. 3. Transfer your body to the rear by sliding back on the seat. 4. Ride down the hill slowly with the throttle rel...
Page 33: Warning
29 warning stalling, rolling backwards or improperly dismounting while climbing a hill. Could result in atv overturning. Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep weight uphill. Apply brakes. Lock parking brake, after you are stopped. If you ...
Page 34: Warning
30 if you come to an obstacle that you cannot avoid, you may be able to cross over it by using the following procedure. 1. If the obstacle is in front of you, approach at walking speed. 2. Rise up slightly on the footrests. 3. Pull up on the handlebar and apply a little throttle as the front wheels ...
Page 35: Riding Through Water
31 riding through water you can ride the atv through shallow water. Make sure it is not more than 10cm (4 inches) deep and is not moving fast. Choose a good place to cross before you ride through the water. Look for a spot where the banks are gently sloped on both sides and the bottom of the stream ...
Page 36: Riding In Cold Weather
32 riding in cold weather pre-ride inspection check that the throttle and all control levers move freely. Make sure that the footrests are free of ice or snow. Move the atv forward and backward to check that the wheels roll freely. If you cannot move the atv, the tires may be frozen to the ground, o...
Page 37: Warning
33 dressing for cold weather riding riding in cold weather can be hazardous. At a temperature of 10°f (-12°c), the wind chill created by going just 10 mph (16km/h) makes you as cold as if you were standing still at a temperature of -9°f (-23°c). At this temperature, exposed flesh will freeze in just...
Page 38: Warning
34 riding your atv on snow and ice warning riding on snow-covered terrain, even with care, could be hazardous. The snow may be covering rocks, holes, ice or other hazards that can cause loss of control. Severe injury or death could occur if you lose control of the atv. Go slowly and be careful when ...
Page 39: Warning
35 practice riding your atv in an open snow- or ice-covered area, at slow speeds, before handling out on snow- or ice-covered trails. Learn how your atv responds to steering and braking on the type of terrain you will encounter on your ride. Your eyes may be sensitive to sunlight when you ride over ...
Page 40: Ba49 Weight Limits
36 2. Check accessory mounting brackets and other attachments to make sure they provide a rigid non-movable mount. 3. Accessories added to the handlebar of the atv should be as light as possible. The extra weight would cause the vehicle to be harder to steer. 4. Do not add accessories or cargo which...
Page 41: Inspection And Maintenance
37 inspection and maintenance it is very important to inspect and maintain your atv regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed. Maintenance schedule interval initial...
Page 42: Warning
38 warning improper maintenance or failing to perform recommended maintenance could be hazardous. If you perform improper maintenance or do not maintain your atv you may have an accident. Keep your atv in good condition. Ask your authorized service center or a qualified mechanic to do the maintenanc...
Page 43: Spark Plug
39 spark plug your atv is equipped with a a7rtc (meiya) spark plug. To determine if the standard spark plug is in good condition, check the color of the plug’s center electrode insulator after vehicle operation. A brown color indicates that the plug is correct. A white or dark insulator indicates th...
Page 44: Caution
40 to maintain a proper functioning spark plug, keep the plug free of carbon. Remove carbon from the plug with a wire or pin, and adjust the gap to 0.6~0.7mm (.024”~ .028”) for good ignition. Use a thickness gauge to check the gap. Caution dirt could damage your atv if it entered an open spark plug ...
Page 45: Valve Inspection
41 valve inspection refer to maintenance schedule in this owner’s manual for valve adjustment inspection intervals. Valve clearance should be: intake: 0.002 inch (0.05 mm) exhaust: 0.003 inch (0.0762 mm) the engine will make excess noise if the gap is too large in air valve. If gap is too small valv...
Page 46: Battery Installation
42 battery installation initial service and installation of battery: warning the following procedure is very dangerous and should be performed with utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Keep ...
Page 47
43 note: the following page is for vehicles with battery’s containing separate electrolyte pack. Most battery’s will come with the electrolyte already sealed into the battery. Figure 20 figure 21 figure 22 preparing the battery: · place battery on level surface. Remove sealing tape from top. (see fi...
Page 48: Warning
44 warning never remove the strip of caps nor add any water or electrolyte. Figure 25 figure 24 battery compartment figure 26 how to initially charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 23) 2. Connect the black negative (-) cabl...
Page 49: Warning
45 battery replacement: · remove old battery. Mark which cable is connected to the positive terminal (+) and which cable is connected to the negative (-) terminal. · clean cable connectors with wire brush or sandpaper to remove oxidation. · after charging, install new battery. Put dielectric grease ...
Page 50: Warning
46 the adjustment of throttle lever to adjust the throttle lever free distance: 1. Remove the cover. Loosen the nut 2. Turn the adjuster in or out to obtain the correct play. 3. Tighten the nut. 4. Recheck the throttle lever free distance. Readjust it if it is not within the correct limits. 1~4 mm (...
Page 51: Idle Speed Adjustment
47 throttle speed adjustment screw the atv is set by the factory to limit speed of atv to 10 mph (16km/h) directly out of crate. The adjustment screw can be adjusted to allow the atv to travel up to 15 mph (24 km/h). Any adjustment should be performed by a respon- sible adult. Changing top speed of ...
Page 52: Engine Oil
48 engine oil the engine oil should be changed every 20 to 40 hours of operation. It should be changed more often in dirty and dusty areas. To change oil: 1. Park the vehicle on level ground. 2. Remove the oil cap. 3. Remove the oil drain bolt and drain the oil into an appropriate oil pan/ container...
Page 53: Warning
49 warning new and used oil could be hazardous. Children and pets may be harmed by swallowing new or used oil. Continuous contact with used oil can cause skin cancer in laboratory animals. Brief contact with the used oil may irritate the skin. Keep new and used oil away from children and pets. To mi...
Page 54: Air Cleaner
50 air cleaner the air cleaner element must be kept clean to provide good engine power. If you use your vehicle under normal, low-tension conditions, you should service the air cleaner at the intervals specified. If you ride in dusty, wet, or muddy conditions, you will need to inspect the air cleane...
Page 55: Removal
51 removal 3. Remove the air filter element washing the element 1. Locate air filter under right side panel. 2. Remove air filter cap by removing the two screws wash the element as the following: 1. Fill a washing pan large enough to hold the element with a nonflammable cleaning solvent. Immerse the...
Page 56: Warning
52 warning oil and solvent could be hazardous. Children and pets could be harmed from the oil and solvent. Be sure to keep oil and solvent away from children and pets. Dispose of used oil and solvent properly. Caution a torn air filter could damage your atv. Dirt and dust may get inside of the engin...
Page 57: Drive Chain
53 drive chain the condition and adjustment of the drive chain should be checked before riding. Always follow the guidelines below for inspecting and servicing the chain. Inspecting the drive chain when inspecting the chain, look for the following: · loose pins · damaged rollers · dry or rusted link...
Page 58: Warning
54 drive chain cleaning and oiling clean and oil the chain as the following: 1. Wash the chain with water. 2. Dry the chain, and then oil the links with chain lube or equivalent. Adjusting the drive chain the drive chain should be adjusted and make sure there is 10~20 mm (0.4~0.8 in) of slack, as sh...
Page 59: Clutch Adjustment
55 clutch adjustment 1. Loosen locknut (1). 2. Slowly turn adjusting bolt (2) counter-clockwise using phillips head screwdriver until resistance is felt. Then, turn it 1/8 turn clockwise. 3. Tighten locknut (1) to 15 n•m (11 ft.Lb.) note: turn adjusting bolt counter-clockwise to decrease clutch free...
Page 60: Warning
56 warning operating this atv with improper tires, or with improper or uneven tire pressure. Use of improper tires on this atv, or operation of this atv with improper or uneven tire pressure, may cause loss of control, increasing your risk of an accident. Always use the size and type of tires specif...
Page 61: Warning
57 tire tread condition tire air pressure check the air pressure in all tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comfort. Be sure that the tires are inflated to the pressures shown below. Tire pressure should only be measured ...
Page 62: Warning
58 tire replacement your atv has low-pressure tubeless tires. Air is sealed by the contact surfaces of the inner wheel rim and the tire bead. If the inner wheel rim or tire bead is damaged, air may leak. Be extremely careful not to damage these sections when replacing tires. It is very important to ...
Page 63: Brakes
59 brakes the atv has front drum brakes and a rear hydraulic disc brake. Warning failing to inspect and maintain your atv’s brake system properly could be hazardous. Improper maintenance of the brake increases your chance of having an accident. Be sure to inspect the brake before riding according to...
Page 64: Warning
60 warning failing to maintain the brake shoes or pads could be hazardous. Riding with worn brake shoes, pads, or shoes that are seriously worn, will increase your chance of having an accident. If you need to replace brake shoe pads, have your authorized service center do the work. Inspecting and ma...
Page 65: General Lubrication
61 g general lubrication proper lubrication is important for safe, smooth operation and long life of your vehicle. Be sure that all lubrication is performed during periodic maintenance on the vehicle. Increase intervals when you use your atv in severe conditions. Your authorized service center shoul...
Page 66: Troubleshooting
62 troubleshooting this troubleshooting guide is provided to help you to find the cause of some common complaints. Complaint: engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. Fuel supplying check 1. Make sure there is adequate fue...
Page 67: Warning
63 ignition system check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Push the electric button “start “(yellow button). Apply the rear brake lever to make sure the rear wheels are locked. If the ignition system is operating properly, a blue spark should jump across the spark p...
Page 68: Transporting
64 transporting it is best to transport the atv in the normal position. Before transporting the atv turn the fuel valve to the “off” position then drain the fuel from the carburetor as follows: 1. Drain fuel from carburetor into an empty container by loosening the carburetor drain screw. 2. When the...
Page 69: Cleaning Procedure
65 cleaning procedure a thorough cleaning of your atv is a necessary part of maintenance. It will help keep your atv looking and performing best. Proper cleaning can also extend the life of your atv. It is important to clean and inspect your atv after every ride, especially if it is used in mud, bru...
Page 70: Washing Your Atv
66 washing your atv with some care, your atv can be washed in a similar manner to washing an automobile. Note: avoid spraying or allowing water to flow over the following places: · ignition switch · spark plug · fuel tank cap · carburetor use a garden hose at low pressure to remove the majority of d...
Page 71: Storage Procedure
67 storage procedure if you do not use your atv for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage you...
Page 72: Serial Number Location
68 serial number location you need to know the frame and engine serial numbers to get title documents for your atv. You also need these numbers to help your authorized service center or baja motorsports order parts. The frame number is stamped on the front of the frame as shown in the photograph. Th...
Page 73: Specifications
69 specifications dimensions and dry mass overall length.............................................................1180mm (46.45 inches) overall width..............................................................680mm (26.77 inches) overall height......................................................
Page 74
70 baja inc. – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease,...
Page 75
71 your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emission if it is original...
Page 76
72 6. Physical damage, corrosion, or defects caused by fire, explosions or similar causes beyond the control of the distributor. 7. Failures not caused by a defect in material or workmanship. Use of the vehicle in any type of competitive racing or related events immediately and completely voids this...
Page 77: Baja, Inc.
73 baja, inc. P.O. Box 61150 phoenix, az. 85082 tel: 602-443-9180 toll free: 888-863-2252.