Baja motorsports BLASTER 65 Owner's Manual - Break-In

Manual is about: Baja Motorsports Blaster 65 Go-Kart OWNER'S MANUAL

Summary of BLASTER 65

  • Page 1

    Always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle. Owner’s manual minimum age requirement 16 blaster 65 go-kart read this manual carefully. It contains importa...

  • Page 2

    Congratulations on your purchase of the baja motorsports blaster 65 go-kart. It is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days form the date of purchase. During the warranty period baja motorsports, llc will at its option, repair, provide repl...

  • Page 3

    This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Warnng...

  • Page 4: Table of Contents

    Table of contents notice to uers....................................................................... 2 blaster 65 gokart................................................................ 9 fuel and oil............................................................................. 10 warning labels......

  • Page 5

    Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions c...

  • Page 6

    This off-road product is not a toy and can be hazardous to operate. This product handles differently from other vehicles including atv’s and motorcycles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles. To help you make i...

  • Page 7

    2. This vehicle should never be operated indoors. The exhaust from the engine contains carbon monoxide, which is a tasteless, odorless, and poisonous gas. 3. Unless otherwise specified in this manual, all screws, nuts, and bolts must be kept tight to ensure that the vehicle is in safe operating cond...

  • Page 8

    Notce to users 7. The vehicle should never be started without first checking to see that the throttle is in idle position. Do not start engine without verifying proper function of the throttle. Never attempt to start this vehicle without having the operator seated in the proper position. When starti...

  • Page 9

    Notce to users 13. Loose clothing, long hair, or articles worn by any operator or passenger must be fully contained or covered to prevent them from possibly being caught in rotating parts of the vehicle or the surrounding environment while riding. Failure to obey could endanger the personal safety o...

  • Page 10

    Notce to users 19. When making repairs or adjustments to the vehicle which do not involve adjustments to the engine, the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting. When working on or around, or when restarting engine, use extreme caution to...

  • Page 11

    Notce to users 26. This manual, along with the other supplements provided with your vehicle, provide guidlines for the assembly, maintenance, and operation of this vehicle and is not intended as a service manual. 27. Assembly, maintenance, and/or repair of this vehicle should only be performed by pe...

  • Page 12: Blaster 65

    Blaster 65 [right] [left] air filter front tire brushgaurd rear tire fuel tank luggage rack steering wheel recoil pull start torque converter brake fluid resevoir headrest off button seatbelts on/off switch.

  • Page 13: Fuel And Oil

    0 fuel the proper fuel is very important for the engine. Ensure that there is no dust, dirt, or water which has mixed in the fuel. Please use regular unleaded gasoline engine oil your 6.5 hp go-kart has a four-stroke engine. Please use oil as described in the chart below. By using the prescribe oil,...

  • Page 14: Warning Labels

    Read and follow all of the warnings labels on your go-kart. Make sure you understand all the labels. Keep the labels on the go-kart. Do not remove them for any reason. If a label comes off or becomes difficult to read, you should get a replacement by contacting baja motorsports. Warning labels - - -.

  • Page 15: Warning Labels

    Warning labels note ! Check if the fuel overflows or leaks refuel after turning off the engine. - - - - - -.

  • Page 16: Brake Pedal

    Brake pedal depressing the brake pedal draws the brake calipers against the brake rotor and slows or stops the go-kart. Throttle pedal depressing the throttle pedal will engage the torque converter and move the go-kart forward. Kill switch the engine will shut off by pressing the kill switch button....

  • Page 17: Engine Starting

    To start, turn “on/off” switch located on engine to “on” position. To turn engine off, turn switch to “off” position. To start a cold engine: 1. Place choke lever in the “closed” position. 2. Place fuel lever in the “on” position. 3. Start the engine using the pull start recoil. 4. Once engine has w...

  • Page 18: Riding Your Go-Kart

    Riding your go-kart make sure that it is legal to ride in the area you selected. Review the local laws and make sure you are not trespassing. Call the police if you don’t know where you can ride. Protect your riding areas. When you are riding, remember to keep the terrain in good condition. Don’t de...

  • Page 19: Inspection Before Riding

    Inspection before riding failing to inspect the go-kart before operating could be hazardouss80iling t opbefm pre op ng failing to inspecand maintain yourhe go-karg coulincreasesct thchances ofcan accident op ng.

  • Page 20: Inspection Before Riding

    Inspection before riding check the condition of the go-kart to make sure that the go-kart does not have mechanical problems or you could get stranded when you ride. Before riding the go-kart, be sure to check the above items. Be sure your go-kart is in good condition to ensure the safety of the ride...

  • Page 21: Safety Gear

    Safety gear operating this go-kart without wearing seat belts could hazardous riding in this go-kart, driver or passenger, without wearing seatbelts could contribute to severe injury or death in the event of an accident. Always wear seat belts provided wear seat belt by placing shoulder strap (1) ov...

  • Page 22: Break-In

    Break-in the first month is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle. The following guidelines explain proper break-in procedures. Maximum throttle opening recommendation...

  • Page 23: Maintenance Schedule

    0 maintenance schedule it is very important to inspect and maintain your go-kart regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed..

  • Page 24: Maintenance Schedule

    Maintenance schedule improper maintenance or failing to perform recommended maintenance could be hazardous. If you perform improper maintenance or do not maintain your go-kart you may have an accident. Keep your go-kart in good condition. Ask your authorized service center or a qualified mechanic to...

  • Page 25: Engine Oil

    Engine oil to check oil level: 1. Park vehicle on level ground. 2. Remove dip stick and wipe off with a clean rag. Insert the dipstick in the filler hole. 3. Remove dipstick and inspect oil level. 4. Oil level should be between the minimum and maximum marks on dipstick. 5. Add oil if oil is below mi...

  • Page 26: Engine Oil

    Engine oil new and used oil could be hazardous. Children and pets may be harmed by swallowing new or used oil. Continuous contact with used oil can cause skin cancer in laboratory animals. Brief contact with the used oil may irritate the skin. Keep new and used oil away from children and pets. To mi...

  • Page 27: Air Filter

    Wash the air filter element as follows: 1. Remove air filter element. 2. Wash air filter element gently in water or a mild non flammable solvent 3. Squeeze water and let dry. 4. Reinstall air filter element squeeze out excess water wash with water 1. Locate air filter on left side of go-kart 2. Unsc...

  • Page 28: Air Filter

    A torn air filter could damage your go-kart. Dirt and dust may get inside of the engine if the element is torn. Examine carefully the element for tears before and after cleaning it. Replace the element with a new one if it is torn. Failing to position the air cleaner element properly could damage yo...

  • Page 29: Torque Converter

    Torque converter note: if you do not feel comfortable performing maintenance on the torque converter, please take your go-kart to an authorized service center. The torque converter must be kept clean and lubricated to extend the life of the components and to provide proper operation if you use your ...

  • Page 30

    The driver consists of 3 main parts: cover(1), weight assembly (2), inside belt disk (3) * remove driver from engine and seperate components according to diagram above. * with brake cleaning fluid, spray each component (1),(2),(3) liberally and wipe clean. * lubricate driver component (2) (3) with a...

  • Page 31: Tires

    Tires tires the go-kart is equipped with low pressure tubeless tires of the size and type listed below: tire tread condition tire air pressure check the air pressure in all tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comfort. Be ...

  • Page 32: Tires

    Tires tire replacement your go-kart has low-pressure tubeless tires. Air is sealed by the contact surfaces of the inner wheel rim and the tire bead. If the inner wheel rim or tire bead is damaged, air may leak. Be extremely careful not to damage these sections when replacing tires. It is very import...

  • Page 33: Brakes

    0 brakes operating the go-kart in harsh conditions could be hazardous if you do not inspect brake wear often. Operating in mud, water, sand, or other extreme conditions can cause accelerated brake wear. This could lead to an accident. If you operate your vehicle under these conditions, the brake mus...

  • Page 34: Chain Adjustment

    Chain adjustment check the chain adjustment after the first two hours of use. Readjust if it has more than 1.25” flex. Adjusting the chain to tighten chain: 1. Loosen all four bolts under engine mount plate. 2. Slide engine back until chain is adjusted to the desired tension (0.8” to 1.2” of slack)....

  • Page 35: Ignition System Check

    Ignition system check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Apply the brake pedal to make sure the rear wheels are locked. If the ignition system is operating properly, a blue spark should jump across the spark plug gap. If there is no spark, take your machine to your s...

  • Page 37: Transporting

    Transporting drain screw it is best to transport the go-kart in the normal position. Before transporting the go-kart drain the fuel from the carburetor as follows: 1. Drain fuel from carburetor into an empty container by loosening the carburetor drain screw located on bottom of carburetor. 2. When t...

  • Page 38: Cleaning Procedure

    Cleaning procedure a thorough cleaning of your go-kart is a necessary part of maintenance. It will help keep your go-kart looking and performing best. Proper cleaning can also extend the life of your go-kart. It is important to clean and inspect your go-kart after every ride, especially if it is use...

  • Page 39: Washing Your Go-Kart

    Washing your go-kart with some care, your go-kart can be washed in a similar manner to washing an automobile. Note: avoid spraying or allowing water to flow over the following places: · ignition switch · spark plug · fuel tank cap · carburetor use a garden hose at low pressure to remove the majority...

  • Page 40: Storage Procedure

    Storage procedure if you do not use your go-kart for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage yo...

  • Page 41: Engine Stops Or Loses Power

    The following information is provided to help you identify probable questions you may have concerning the operation of you go-kart. See your authorized service center with any additional questions you may have. Engine turns over but fails to start no fuel replenish fuel clogged fuel filter on/off fl...

  • Page 42: Serial Number Location

    Serial number location you need to know the frame and engine serial numbers to get title documents for your go-kart. You also need these numbers to help your authorized service center or baja motorsports order parts. The frame number is stamped on the frame on the passenger side front end. The engin...

  • Page 43: Specifications

    0 specifications dimensions and dry mass overall length .............................................................................2184mm (86 in) overall width ..............................................................................1346mm (53 in) overall height .................................

  • Page 44

    Baja motorsports, llc 2801 so. Fair ln. Ste. 101 tempe, az 85282 tel: 480-222-8280 toll free: 888-863-2252.