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  4. BR150-1
  5. Setup Instructions

Baja motorsports BR150-1 Setup Instructions

Other manuals for BR150-1: Owner's Manual, Owner's Manual
Manual is about: 150cc Go-Kart

Summary of BR150-1

  • Page 1

    Br150-1 go-kart set up instructions removal from crate 1. Remove cardboard carton. Rev.A 062607.

  • Page 2

    Hardware and parts wheel covers front wheels rear wheels gas tank headrest rear shock steering wheel steering wheel bolt cover.

  • Page 3

    Hardware and parts rear luggage carrier brushguard a brushguard b brushguard c brushguard d brushguard e brushguard f.

  • Page 4

    Steering wheel assembly 2. Loosen 8mm bolts on steering shaft bracket and align steering shaft. Once steering shaft is aligned, torque bolts to 17 ft.Lbs. 3. Install steering wheel making sure large opening is at top when steering is at center position. Attach steering wheel with 6mm bolts. Torque b...

  • Page 5

    Front shock absorber attachment 4. Attach both front shock absorbers to top brackets on frame and lower a-arm using m10x45 bolts and m10 nuts with 33ft.Lbs. Of torque..

  • Page 6

    A-arm attachment 5. Attach upper and lower a-arms to left and right spindles using m12 nuts with 35ft.Lbs of torque. Secure nut with cotter pin. Cotter pin.

  • Page 7

    Tie-rod attachment 6. Attach left and right tie-rod ends to left and right spindles using m10 nuts with 35ft.Lbs. Of torque. Secure nut with cotter pin. Cotter pin.

  • Page 8

    8. Attach rear shock absorber where stabilizer bar was using m10x43 bolt and m10 nut on top bracket and m10x45 bolt and m10 nut on bottom bracket with 33ft.Lbs. Of torque on both. Note: the other rear shock absorber will already be attached at the bottom. You will need to attach the top of shock to ...

  • Page 9

    11. Attach brushguard a to brushguards b and c us- ing m8x58 bolts and m8 nuts with 17ft.Lbs. Of torque. Brushguard a headrest and brushguard installation brushguard assembly complete 10. Attach brushguards b and c using m8x58 bolts and m8 nuts with 17ft.Lbs. Of torque. Brushguards b and c 9. Attach...

  • Page 10

    Brushguard installation 12. Attach brushguard d to brushguards b and c behind seats using m8x58 bolts and m8 nuts with 17ft.Lbs. Of torque. 13. Attach brushguards e and f to brushguard b and c and the frame using m8x58 bolts and m8 nuts with 17ft.Lbs. Of torque. Frame note: install bolt with nut on ...

  • Page 11

    Wheel attachment 14. Attach all wheels to hubs, large wheels on back of kart and smaller wheels on front, make sure arrow on wheel is pointing forward and valve stem is pointed outward. Torque m10 nuts using 33ft.Lbs of torque. Arrow must point forward on all wheels valve stem.

  • Page 12

    Attaching dust covers 15. Push dust covers over washers in center of the hubs and make sure they are secure..

  • Page 13

    Attaching rear luggage carrier 16. Attach rear luggage carrier to frame using m8x51 bolts with 17ft.Lbs of torque. 17. Attach luggage support bars to luggage carrier and frame using m8x37 bolts and m8 nuts with 17ftlbs. Of torque. Rear luggage support bars.

  • Page 14

    Mounting tail light 18. Attach tail light to bracket on rear of luggage rack. Use 6mm nuts and screws provided. 19. Route tail light wire down the bottom of middle rack support. “cable tie” wire to support. Bunch up excess wire and “cable tie” to top of engine mount. Tail light tail light screw and ...

  • Page 15

    Engine mount gas tank installation 20. Bolt fuel tank to top of luggage carrier using m8x47 bolts and m8 nuts with 17ft.Lbs. Of torque. 21. Attach fuel hose coming from bottom left of carburetor to fuel valve and secure using provided clamp. With clamp on fuel hose place over nipple on fuel valve, m...

  • Page 16

    How to initially charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 24) 2. Connect the black negative (-) cable to the black negative (-) pole of the battery. (see figure 25) note: the red positive (+) cable has a larger diameter than t...

  • Page 17

    Battery installation battery strap battery cover 24. Place battery cover over battery. Attach battery strap to hold battery in place. 22. Install battery into battery tray located under seat. 23. Once battery is firmly seated in tray, attach red positive (+) wire to positive (+) terminal on battery,...

  • Page 18

    Gas and oil 26. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. 25. Fill gas tank as specified in owners manual. !!Warning!! This engine may be shipped with pack- ing oil. This oil should be drained and replaced with new oil as described in the owners manua...